Bryan Boilers 390BHW4T7, 240BHS4T8 User Manual

Bryan Electric

BH Series

Steam & Water Boilers

196,000 to 9,800,000 BTUH

60 to 3,000 KW

Form No. 3200

(10/03)

Steam Boiler

240BHS4T8

Water Boiler

390BHW4T7

Bryan electric hot water or steam boilers...

For commercial, institutional and industrial applications

Electric Element Bundle

Each element
replaceable with
hand tools. Incoloy
sheathed, 75
watts/sq in

150 lb ANSI flange

Spacing disc for
support and
proper circulation
around individual
elements

Bryan Series BH electric hot water** or steam boilers are
compact, completely packaged and wired units with automatic
controls featuring long life Incoloy sheathed elements. Applica­tions include hot water heating, steam heating, process heating,
and supplemental heat for heat pump type equipment.

All Bryan Boilers are built in accordance with the requirements
of the ASME boiler and pressure vessel code and are UL listed.
Water boilers are 150 psig MAWP and steam boilers either 15
psig or 150 psig. Higher pressures are available.

Removable
threaded fittings
for ease of
individual element
replacement

Efficiency

Bryan Electric Boilers are nearly 95% efficient at all load levels.
Varying loads do not effect the efficiency since the resistive type
heating elements are immersed and designed to heat the water
directly. With a modulating step control only the elements that
are required to heat the water to the desired temperature/
pressure will be energized in order to encourage a balanced load
during operation.

Replaceable Hairpins

Each element hairpin is field replaceable with no welding,
soldering, or brazing required. Each hairpin, as standard for all
Bryan Electric Boilers, is Incoloy sheathed and industrial size

0.430ⴖ diameter. Elements are designed for 75 watts/sq. inch
for long life (optional 50 W/D available). Elements are individually
installed in a standard ANSI 150 lb. blind flange.

Steam Disengaging Area

Steam release area is near the middle of the horizontal vessel for
maximum steam disengaging area for dry steam and stable
water level.

Water Boiler Design

Vessel is designed for proper circulation around individual
elements to maximize heat transfer. High velocities, i.e. heat
pump applications, are handled with very little pressure drop
when using a horizontal tank for the pressure vessel. Supply and
return nozzle sizes can be made larger to accommodate the
flow requirements. Pressure drop is minimal through the boiler
and no dangers are involved with low flow conditions.

Bryan BH Series Boiler Specifications

Model
Input KW MBH BHP lbs/hr (kg/hr) Water lbs (kg) Steam lbs (kg) Input KW MBH BHP lbs/hr (kg/hr) Water lbs (kg) Steam lbs (kg)

60 BH 196 6 207 (93) 900 (408) 1,000 (454) 780BH 2,548 7 8 2,691 (1,221) 3,600 (1,633) 4,000 (1,814)
75 BH 245 7.5 259 (117) 900 (408) 1,000 (454) 840BH 2,744 84 2,898 (1,315) 3,700 (1,678) 4,100 (1,860)
90 BH 294 9 311 (141) 1,000 (454) 1,100 (499) 900BH 2,940 90 3,105 (1,408) 3,850 (1,746) 4,200 (1,905)
105BH 343 10.5 362 (164) 1,000 (454) 1,300 (590) 960BH 3,136 96 3,312 (1,502) 4,000 (1,814) 4,400 (1,996)
120BH 392 12 414 (187) 1,000 (454) 1,300 (590) 1020BH 3,332 102 3,519 (1,596) 4,500 (2,041) 5,000 (2,268)
135BH 441 13.5 466 (211) 1,200 (544) 1,400 (635) 1080BH 3,528 108 3,726 (1,690) 4,500 (2,041) 5,100 (2,313)
150BH 490 15 518 (234) 1,200 (544) 1,400 (635) 1140BH 3,724 114 3,933 (1,784) 5,000 (2,268) 5,500 (2,495)
165BH 539 16.5 569 (258) 1,300 (590) 1,500 (680) 1200BH 3,920 120 4,140 (1,878) 5,250 (2,381) 5,700 (2,586)
180BH 588 18 621 (281) 1,300 (590) 1,500 (680) 1260BH 4,116 126 4,347 (1,972) 5,500 (2,495) 6,000 (2,722)
195BH 637 19.5 673 (305) 1,400 (635) 1,700 (771) 1320BH 4,312 132 4,554 (2,066) 5,600 (2,540) 6,100 (2,767)
210BH 686 21 725 (328) 1,400 (635) 1,700 (771) 1380BH 4,508 138 4,761 (2,160) 5,700 (2,586) 6,300 (2,858)
225BH 735 22.5 776 (352) 1,500 (680) 1,800 (816) 1440BH 4,704 144 4,968 (2,253) 5,800 (2,361) 6,400 (2,903)
240BH 784 24 828 (375) 1,600 (726) 1,900 (862) 1530BH 4,999 153 5,279 (2,394) 6,000 (2,722) 6,600 (2,994)
270BH 882 27 932 (422) 1,600 (726) 2,000 (907) 1620BH 5,293 162 5,589 (2,535) 6,200 (2,812) 6,800 (3,084)
300BH 980 30 1,035 (469) 1,700 (771) 2,200 (998) 1710BH 5,587 171 5,900 (2,676) 6,400 (2,903) 7,000 (3,175)
330BH 1,078 33 1,139 (516) 1,800 (816) 2,300 (1,043) 1800BH 5,881 180 6,210 (2,817) 6,600 (2,994) 7,200 (3,266)
360BH 1,176 36 1,242 (563) 1,800 (816) 2,400 (1,089) 1920BH 6,273 192 6,624 (3,005) 6,800 (3,084) 7,400 (3,357)
390BH 1,274 39 1,346 (610) 2,000 (907) 2,500 (1,134) 2040BH 6,665 204 7,038 (3,192) 7,000 (3,175) 7,600 (3,447)
420BH 1,372 42 1,449 (657) 2,000 (907) 2,600 (1,179) 2160BH 7,057 216 7,452 (3,380) 7,200 (3,266) 7,800 (3,538)
450BH 1,470 45 1,553 (704) 2,100 (953) 2,700 (1,225) 2280BH 7,449 228 7,866 (3,568) 7,400 (3,357) 8,100 (3,764)
480BH 1,568 48 1,656 (751) 2,150 (975) 2,800 (1,270) 2400BH 7,841 240 8,280 (3,756) 7,600 (3,447) 8,300 (3,765)
510BH 1,666 51 1,760 (798) 2,500 (1,134) 2,900 (1,315) 2520BH 8,233 252 8,694 (3,944) 7,800 (3,538) 8,600 (3,901)
540BH 1,764 54 1,863 (845) 2,500 (1,134) 3,000 (1,361) 2640BH 8,625 264 9,108 (4,131) 8,000 (3,629) 8,800 (3,992)
600BH 1,960 60 2,070 (939) 3,000 (1,361) 3,500 (1,588) 2880BH 9,409 288 9,936 (4,507) 8,400 (3,810) 9,200 (4,173)
660BH 2,156 66 2,277 (1,033) 3,350 (1,520) 3,600 (1,633) 3000BH 9,801 300 10,350 (4,695) 8,600 (3,901) 9,400 (4,264)
720BH 2,352 72 2,484 (1,127) 3,500 (1,588) 3,800 (1,724)

NOTES: * Lbs. steam per hour from and at 212°F. ** Not intended for use as a principal heating source for living space of any individual residence.

Nom. Output Steam Output* Approx. Shipping Weight Model Nom. Output Steam Output* Approx. Shipping Weight

Water boiler trim and controls

Steam boiler trim and controls

Fused control

circuit

transformer

Power
panel

Operating

control

Step
indicating
lights

Control panel

Lifting
lugs

ASME
relief
valve

Probe type low
water cutoff
control

Pressure and
temperature
gauges

(2) High
limit controls

Drain

Standard Equipment Supplied:

HOT WATER DESIGN BOILERS:

Model “W” (150# ASME Design)

Temperature and pressure gauge, Operating immer­sion aquastat, 2 high limit aquastats, Low water cutoff,
Relief valve, Metal jacket with 4ⴖ fiberglass, 75 W/D
Incoloy sheathed elements with pressure connector
power lugs. Separate power panel and control panel,
On/Off control switch, 120 volt control transformer
(fused), Magnetic contactors with 120 volt coil,
Individual circuit Class JKS fusing, Step indicating
lamps, First on/first off progressive step controller,
National Board Inspection and UL Label.

Power Circuit Design:

All Bryan BH Series boilers feature copper bus bar distribu­tion, wherein the fuse clip for each branch circuit and the
main power lugs are all bolted directly to a bus bar. The
bus bar can carry the full load current of the
boiler, withstanding the largest available fault

Standard Design Features

current from the entering power system. Use of
the bus bar protects all current-carrying parts
and prevents damage to the boiler.

Optional Equipment Available:

Power panel door electric interlock. Preheat

16 gauge jacketing all
around structural frame
(zinc-coated rust
resistant primer and
enamel finished).

switch. Flow switch. Manual reset controls.
Manual blowdown valve. Automatic blowdown
with 24 hour time clock. Alarms. Indicating
lights. Larger connection for heat pump
applications.

Other Designs Available:

Hinged
access
door for
access to
vessel,
ASME and
elements

1) BE – Economical Electric Boilers
(Form 3600)

2) WT – Indirect Hot Water Supply Heaters
(Form 4800)

3) Energy Selector Boiler – Electric plus gas,
oil or gas/oil. A boiler with multiple energy

Immersion heating
bundles broken down in
150 KW bundles or less

source choice (Form 3500)

Fused
control circuit
transformer

Power
panel

Step
Indicating lights Control panel

Lifting
lugs

ASME
relief
valve

Pressure
gauge

Probe type
low water
cutoff control

(2) high limit
controls

Blowdown

Standard Equipment Supplied:

STEAM DESIGN BOILERS:

Model “S” (15# ASME Design)
Model “Q” (150# ASME Design)

Steam pressure gauge w/gauge clock, Operating
pressure control, 2 high limit pressure controls,
Combination low water cutoff and pump control,
Auxiliary low water cutoff, Relief valve, Water glass
set, Metal jacket with 4ⴖ fiberglass, 75 W/D Incoloy
sheathed elements with pressure connector power
lugs. Separate power panel and control panel, On/off
control switch, 120 volt control transformer (fused),
Magnetic contactors with 120 volt coil, Individual circuit
Class JKS fusing, Step indicating lamps, First on/ first
off progressive step controller, National Board Inspec­tion and UL Label.

4" fiberglass
insulation

Heavy duty 11
gauge power
panel cabinet

Single point
electric
connection

Each branch
circuit is fused
indivdually using
copper bus bar
for power
distribution

Separate
control panel
for 120V
controls

4" channel base

Louvered panel cover for
proper cooling air circulation

Operating
control

Water level
gauge glass

Low water
cutoff and
pump control

Bryan BH Series Steam & Hot Water Boilers

POWER PANEL SIZING CHART — in (cm)

Three Phase Voltage

208,240 380,480,575

60-90 KW 60-180 KW 30 (76) 36 (91)

105-180 KW 195-360 KW 30 (76) 48 (122)

195-240 KW 390-480 KW 30 (76) 66 (168)

270-330 KW 510-750 KW 36 (91) 72 ( 183)

360-480 KW 780-1140 KW 60 (152) 82 (208)

— 1200-1440 KW 60 (152) 90 (229)

— 1500-1920 KW 60 (152) 96 (244)

— 1950-2100 KW 72 (183) 96 (244)

Units larger than 2100 KW require two panels.

DE

PLAN VIEW

LEFT END VIEW

MODELS "W" WATER MODELS "S" 15# STEAM MODELS "Q" 150# STEAM
Input
KW

60-75

90-120

135-150

165-240

270-360

390-480

510-600

660-750

780-900

960-1050

1080-1200

1260-1350

1380-1500

1530-1650

1710-1800

1920-2100

Specifications subject to change without notice. Consult factory to consult on other boiler options.

Length Widt h Height Inlet Outlet Length Width Hei ght Inlet Outlet Length Width Height Inlet Outlet

50 33 35 2 2 50 41 43 2 3 50 33 35 1 2 30

(127) (84) (89) (5) (5) (127) (104) (109) (5) (8) (127) (84) (89) (3) (5) (76)

50 33 35 2 2 50 41 43 2 3 50 41 43 1 2 30

(127) (84) (89) (5) (5) (127) (104) (109) (5) (8) (127) (104) (109) (3) (5) (76)

50 41 43 2 2 56 47 49 3 4 50 41 43 1 3 30

(127) (104) (109) (5) (5) (142) (119) (124) (8) (10) (127) (104) (109) (3) (8) (76)

56 47 49 3 3 56 47 49 3 4 80 41 43 1 3 30

(142) (119) (124) (8) (8) (142) (119) (127) (8) (10) (203) (104) (109) (3) (8) (76)

56 47 49 3 3 60 59 61 4 6 80 41 43 1 3 30

(142) (119) (124) (8) (8) (152) (150) (155) (10) (15) (203) (104) (109) (3) (8) (76)

56 53 55 4 4 60 65 67 4 6 60 65 67 2 3 30

(142) (135) (140) (10) (10) (152) (165) (170) (10) (15) (152) (165) (170) (4) (8) (76)

80 47 49 6 6 84 53 55 4 6 84 53 55 2 4 55

(203) (119) (124) (15) (15) (213) (135) (140) (10) (15) (213) (135) (140) (4) (10) (140)

84 53 55 6 6 84 53 55 4 6 84 53 55 2 4 55

(213) (150) (140) (15) (15) (229) (180) (170) (15) (20) (229) (180) (170) (4) (10) (140)

84 59 55 6 6 90 71 67 6 8 90 71 67 2 4 55

(213) (150) (140) (15) (15) (229) (180) (170) (15) (20) (229) (180) (170) (4) (10) (140)

90 65 61 6 6 90 71 67 6 8 90 71 67 2 6 55

(229) (165) (155) (15) (15) (229) (180) (170) (15) (20) (229) (180) (170) (4) (15) (140)

90 71 67 6 6 94 77 73 6 8 94 77 73 2 6 55

(229) (180) (170) (15) (15) (239) (196) (185) (15) (20) (239) (196) (185) (4) (15) (140)

90 71 67 6 6 94 77 73 6 8 94 77 73 2 6 55

(229) (180) (170) (15) (15) (239) (196) (185) (15) (20) (239) (196) (185) (4) (15) (140)

90 71 67 6 6 98 83 79 6 8 98 83 79 2 6 55

(229) (180) (170) (15) (15) (249) (211) (201) (15) (20) (249) (211) (201) (4) (15) (140)

90 71 67 6 6 98 83 79 6 8 98 83 79 2 6 55

(229) (180) (170) (15) (15) (249) (211) (201) (15) (20) (249) (211) (201) (4) (15) (140)

94 77 73 6 6 98 83 79 6 8 98 83 79 2 6 55

(239) (196) (185) (15) (15) (249) (211) (201) (15) (20) (249) (211) (201) (4) (15) (140)

94 77 73 8 8 102 95 91 6 8 102 95 91 2 6 55

(239) (196) (185) (20) (20) (259) (241) (231) (15) (20) (259) (241) (231) (5) (15) (140)

Dimensions in (cm) Dimensions in (cm) Dimensions in (cm)

ABCFGA BCFG ABCFG

FRONT VIEW

Element
Removal

Clearance

H

Bryan Steam LLC — Since 1916

783 N. Chili Ave., Peru, Indiana 46970 U.S.A.
Phone: [phone] • Internet: www.bryanboilers.com

•

Fax: [phone]

Form No. 3200 ©2003 Bryan Steam LLC Printed in USA

E-mail: [e-mail]

103-5366