BRP SPARK SERIES Operator's Manual

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Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the watercraft.
2015
OPERATOR’S
Includes Safety, Watercraft and
GUIDE
2015
SERIES
SERIES
SPARK
TM
2 1 9 0 0 1 3 9 5
SPARK
Original Instructions
Page 2
WARNING
Disregarding any of the safety precautions and instru ctions contained in this Operator’s G uide,
SAFETY DVD
video and on-product safety labels
could cause injury including the possibility of death!
CALIFORNIA PR OPOSITION 65 WARNING
WARNING
This vehicle contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
In Canada, products are distributed by Bombardier Rec reational Products Inc. (BRP).
In USA, products are distributed by BRP US Inc. This is a non-exhaustive list of trademarks that are the property of Bombardier
Recreational Products Inc. or its affiliates:
ACE
TM
iTC
TM
Sea-Doo
®
iBR
TM
O.T.A.S.
TM
SPARK
TM
iControl
TM
Rotax
®
XPS
TM
smo2015-005 en JT ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or i ts affiliates. ©2014 Bombardi
er Recreational Products Inc. and BRP US Inc. All rights reserved.
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FOREWORD
Dieses Handbuch ist möglicherweise in Ihrer Landessprache
Deutsch
verfügbar. Bitte wenden Sie sich an Ihren Händler oder besuchen Sie: www.operatorsguide.brp.com.
English
Español
Français
日本語
Nederlands
Norsk
Português
Suomi
Svenska
This guide may be available in your language. Check with your dealer or go to: www.operatorsguide.brp.com.
Es posible que este manual esté disponible en su idioma. Consulte a su distribuidor o visite: www.operatorsguide.brp.com.
Ce guide peu t être disponible dans votre lang ue. Vérifier avec votre concessionnaire ou aller à: www.operatorsguide.brp.com.
このガイドは、言語によって翻訳版が用意されています。. ディーラーに問い合わせるか、次のアドレスでご確認ください: www.operatorsguide.brp.com.
Deze handleiding kan beschikbaar zijn in uw taal. Vraag het aan uw dealer of ga naar: www.operatorsguide.brp.com.
Denne boken kan finne s tilgjengelig på ditt eget språk. Kontakt din forhandler eller gå til: www.operatorsguide.brp.com.
Este manual pode estar disponível em seu idioma. Fale com sua concessionária ou visite o site: www.operatorsguide.brp.com.
Käyttöohjekirja voi olla saatavissa omalla kielelläsi. Tarkista jälleenmyyjältä tai käy osoitteessa: www.operatorsguide.brp.com.
Denna bok kan finnas tillgänglig på ditt språk. Kontakta din återförsäljare eller gå till: www.operatorsguide.brp.com.
Congratulations on your purchase of a new Sea-Doo
®
personal water­craft (PWC). It is backed by the BRP warranty and a network of authorized Sea-Doo personal watercraft dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your sat­isfaction. He has taken training to per­form the initial setup and inspection of your watercraft as well as completed the final adjustment before you took possession. If you need more com­plete servicing information, please ask your dealer.
At delivery, you were also informed of the warranty coverage and signed the
PREDELIVERY CHECK LIST
to ensure your new watercraft was prepared to your entire satisfaction.
Know Before you Go
To learn how to reduce the risk for you or other persons being inju red or killed, read the following sections before you operate the watercraft:
SAFETY INFORMATION
WATERCRAFT INFORMATION
Read and understand all safety labels on your watercraft and watch atten­tively your
Failure to follow the warnings con­tained in this Operator's Guide can result in serious injury or death.
BRP highly recommends that you take a safe boating course. Please check with your dealer or local authorities for availability in your area.
In certain areas, an operator compe­tency card is mandatory to operate a pleasure craft.
SAFETY DVD
video.
.
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FOREWORD
WARNING
Get familiar with this PWC; it may exceed the performance of other PWCs you have ridden.
Safety Messages
This Operator’s Guide utilizes the fol­lowing symbols and words to empha­size particular information:
The safety alert symbol a potential injury hazard.
indicates
WARNING
Indicates a potential hazard which, if not avoided, could result in seri­ous injury or death.
CAUTION Indicates a poten- tially hazardous situation which, if not avoided, could result in minor or moderate injury.
The information contained in this d oc­ument is correct at the time of publica­tion. However, BRP maintains a pol­icy of continuous improvement of its products without imposing upon itself any obligation to install them on prod­ucts previously manufactured. Due to late changes, some differences be­tween the m a nu facture d product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, fea­tures, models or equipment without incurring any obligation upon itself.
This Operator's Guide and the
DVD
video should remain with the wa-
tercraft when it's sold.
SAFETY
NOTICE
which, if not followed, could se­verely damage watercraft compo­nents or other property.
Indicates an instruction
About this Operator's Guide
This Operator's Guide has been pre­pared to acquaint the owner/operator or passenger with this personal water­craft and its various controls, mainte­nance and safe riding instructions.
Keep this Operator's Guide in the wa­tercraft as you can refer to it for oper­ation, instructing others, maintenance and troubleshooting.
Note that this guide is available in sev­eral languages. In the event of any dis­crepancy, the English version shall pre­vail.
Ifyouwanttoviewand/orprintan extra copy of your Operator's Guide, simply visit the following web s ite www.operatorsguide.brp.com.
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TABLE OF CONTENTS
FOREWORD .......................................................................... 1
Know Before you Go............................................................. 1
Safety Messages................................................................. 2
About this Operator's Guide .................................................... 2
SAFETY INFORMATION
GENERAL PRECAUTIONS.......................................................... 8
Avoid Carbon Monoxide Poisoning ............................................. 8
Avoid Gasoline Fires and Other Hazards ....................................... 8
Avoid Burns from Hot Parts ..................................................... 8
Accessories and Modifications ................................................. 8
SPECIAL SAFETY MESSAGES .................................................... 9
Reminders Regarding Safe Operation.......................................... 9
Water Sports (Towing with the Watercraft) (3UP Models Only)............. 13
Hypothermia..................................................................... 14
Safe Boating Courses........................................................... 15
ACTIVE TECHNOLOGIES (iCONTROL).......................................... 16
Introduction...................................................................... 16
iTC (intelligent Throttle Control) ................................................ 16
iBR (intelligent Brake and Reverse System) (Models with iBR) ............. 17
SAFETY EQUIPMENT.............................................................. 18
Required Safety Equipment.................................................... 18
Additional Recommended Equipment ........................................ 20
PRACTICE EXERCISES............................................................. 21
Where to Practice Exercises ................................................... 21
Practice Exercises .............................................................. 21
Important Factors Not to Neglect.............................................. 22
NAVIGATION RULES............................................................... 23
Operating Rules ................................................................. 23
FUELING ............................................................................. 25
Fueling Procedure............................................................... 25
Fuel Requirements.............................................................. 26
TRAILERING INFORMATION ..................................................... 27
IMPORTANT ON-PRODUCT LABELS............................................ 28
Watercraft Safety Labels ....................................................... 28
Compliance Labels.............................................................. 32
PRE-RIDE INSPECTION ............................................................ 36
What to Do Before Launching the Watercraft ................................ 36
What to Do After Launching the Watercraft .................................. 39
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TABLE OF CONTENTS
WATERCRAFT INFORMATION
CONTROLS .......................................................................... 42
1) Handlebar ..................................................................... 43
2) Engine START/STOP Button................................................. 43
3) Engine Cut-Off Switch ....................................................... 43
4) Throttle Lever................................................................. 44
5) iBR Lever (intelligent Bra ke and Reverse) (M odels w ith iBR) ............. 44
6) Mode Button.................................................................. 45
MULTIFUNCTION GAUGE (LCD) ................................................. 46
Multifunction Gauge Description .............................................. 46
Navigating the Multifunction Display .......................................... 48
EQUIPMENT......................................................................... 49
1) Glove Box ..................................................................... 50
2) Safety Equipment Kit Storage Compartment .............................. 50
3) Storage Bin (Convenience Package)........................................ 50
4) Seat............................................................................ 51
5) Passenger Handholds........................................................ 52
6) Boarding Step (Convenience Package) ..................................... 52
7) Boarding Platform ............................................................ 53
8) Front and Rear Eyelet ........................................................ 53
9) Bilge Drain Plug............................................................... 54
10) Sponsons.................................................................... 54
BREAK-IN PERIOD.................................................................. 55
Operation During Break-In Period.............................................. 55
OPERATING INSTRUCTIONS..................................................... 56
Boarding the Watercraft ........................................................ 56
How to Start Engine............................................................. 60
How to Stop the Engine ........................................................ 60
How to Steer the Watercraft ................................................... 61
How to Engage Neutral (Models with iBR).................................... 62
How to Engage Forward (Models with iBR)................................... 62
How to Engage and Use Reverse (Models with iBR)......................... 62
How to Engage and Use Braking (Models with iBR) ......................... 63
General Operating Recommendations........................................ 65
OPERATING MODES (ROTAX ACE 900 HO) .................................... 67
Touring Mode.................................................................... 67
Sport Mode ...................................................................... 67
SPECIAL PROCEDURES ........................................................... 70
Jet Pump Water Intake and Impeller Cleaning................................ 70
Capsized Watercraft ............................................................ 71
Submerged Watercraft ......................................................... 72
Water-Flooded Engine.......................................................... 72
Towing the Watercraft in Water................................................ 72
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TABLE OF CONTENTS
MAINTENANCE INFORMATION
MAINTENANCE SCHEDULE...................................................... 76
MAINTENANCE PROCEDURES .................................................. 80
Engine Oil........................................................................ 80
Engine Coolant .................................................................. 81
Steering Alignment ............................................................. 83
Central Body..................................................................... 83
Battery ........................................................................... 87
Ignition Coils..................................................................... 90
Spark Plugs ...................................................................... 91
Exhaust System ................................................................. 91
Heat Exchanger and Water Intake Grate ...................................... 92
Sacrificial Anode................................................................. 93
Fuses............................................................................. 93
WATERCRAFT CARE ............................................................... 95
Post-Operation Care ............................................................ 95
Watercraft Cleaning............................................................. 95
STORAGE AND PRESEASON PREPARATION.................................. 96
Storage........................................................................... 96
Preseason Preparation ......................................................... 98
TECHNICAL INFORMATION
WATERCRAFT IDENTIFICATION ............................................... 100
Hull Identification Number ................................................... 100
Engine Identification Number................................................ 100
ENGINE EMISSIONS INFORMATION.......................................... 101
Manufacturer's Responsibility ............................................... 101
Dealer's Responsibility ....................................................... 101
Owner Responsibility ......................................................... 101
EPA Emission Regulations ................................................... 101
SPECIFICATIONS ................................................................. 102
TROUBLESHOOTING
TROUBLESHOOTING GUIDELINES ........................................... 106
MONITORING SYSTEM ......................................................... 111
Fault Indicators and Message Display Information......................... 111
Beeper Code Information .................................................... 113
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TABLE OF CONTENTS
WARRANTY
BRP LIMITED WARRANTY – USA ANDCANADA:2015SEA -DOO
®
PERSONAL
WATERCRAFT .................................................................... 116
US EPA EMISSION-RELATED WARRANTY ................................... 120
CALIFORNIA AND NEW YORK EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2015 SEA-DOO
®
PERSONAL
WATERCRAFT..................................................................... 123
BRP INTERNATIONAL LIMITED WARRANTY: 2015 SEA-DOO
®
PERSONAL
WATERCRAFT..................................................................... 127
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA, THE COMMONWEALTH OF THE INDEPENDENT STATES, TURKEY: 2015 SEA-DOO
®
PERSONAL WATERCRAFT........................................ 132
CUSTOMER INFORMATION
PRIVACY INFORMATION........................................................ 138
CHANGE OF ADDRESS/OWNERSHIP......................................... 139
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SAFETY
INFORMATION
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SAFETY INF
ORMATION
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GENERAL PRECAUTIONS
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing car­bon monoxide can cause headaches, dizziness, drow siness, nausea, confu­sion and eventually death.
Carbon monoxide is a colorless, odor­less, tasteless gas that may be present even if you do not see or smell any en­gine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symp­toms of carbon monoxide poisoning, leave the area immediately, g et fresh air and seek medical treatment.
To prevent serious injury or death from carbon monoxide:
– Never run the watercraft in poorly
ventilated or partially enclosed ar­eas s uc h as watercraft houses, sea­walls or other boats in close prox­imity. Ev en if you try to ventilate engine exhaust, carbon monoxide can r ap idly reach dangerous levels.
– Never run the watercraft outdoors
where engine exhaustcan be drawn into a building through openings such as windows and doors.
– Never stand behin d the watercraft
while the engine is running. A per­son standing behind a running en­gine may inhale high concentrations of exhaust fumes. Inhalation of con­centrated exhaust fumes that con­tain carbon monoxide can result in CO poisoning, serious health prob­lems and death.
flame many feet away from the en­gine. To reduce the risk of fire or explo­sion, follow these instructions:
– Use only an approved red gasoline
container to store fuel.
– Strictly adhe r e to the instructions in
FUELING
– Never start watercraft if gasoline or
gasoline vapor odors is present in theenginecompartment.
– Never start or o perate th e engine if
the fuel cap is not properly secured.
– Do not carry gasoline containers in
the storage bin (if equipped) or any­whereelseonthewatercraft.
Gasoline is poisonous and can cause injury or death.
– Never siphon gasoline w ith your
mouth.
– If you sw allo w gasoline, get any in
your eyes, or inhale gasoline vapors, see a doctor immediately.
If gasoline is spilled on you, wash thoroughly with soap and water and change your clothes.
section.
Avoid Burns fro m Hot Parts
Certain components may become hot during operation. Avoid contact dur­ing and shortly after operation to avoid burns.
Accessories and Modifications
Do not make unauthorized modifica­tions, or use accessories that are not approved by BRP. Since these changes have not b ee n tested by BRP, they may increase the risk of accidents or injuries, and they can make the w ater­craft illegal for use on wate r.
Avoid Gasoline Fires and Other Hazards
Gasoline is extremely flammable and highly explosive. Fuel vapors can spread and be ignited by a spark or
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SAFETY IN
See your authorized Sea-Doo dealer for available accessories for your wa­tercraft.
FORMATION
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SPECIAL SAFETY MESSAGES
Reminders Regarding Safe Operation
The performance of this watercraft may significantly exceed that of other watercraft you may have operated. Make sure you read and understand the content of this Operator's Guide to become completely familiar with the controls and operation of the wa­tercraft before embarking on your first trip, or taking on a passenger(s). If you have not had the opportunity to do so, practice driving solo in a suitable traf­fic free a rea to bec ome accusto med to the feel and response of each con­trol. Be fully familiar with all controls before accelerating above idle speed. Do not assume that all PWCs handle identically. Each model differs, often substantially.
Always keep in mind that as the throt­tle lever is returned to the idle position, less directional control is available. To turn the wa tercraft, both steering and throttle are necessary. Do not release throttle when tr ying to steer away from objects. Your need throttle to steer. If the engine is shut off, directional con­trol is lost.
Although most watercraft have no means of braking, advancement in technologies now permit us to offer some models that are equipped with a braking system called the iBR tem. Practice braking maneuvers in a safe traffic-free area to be c ome fa­miliar with handling under braking and with stopping distances under various operating conditions.
TM
sys-
WARNING
Stopping distance will vary d pending on initial speed, load, wind, number of riders and water conditions. The amount power commanded by the opera­tor using the iBR lever (intelligent Brake and Reverse) wi stopping distance.
of braking
ll also affect
e-
When braking, riders must brace them­selves against the deceleration force to prevent from moving forward on the watercraft and losing bala nce.
When o perating an iBR equipped wa­tercraft, be aware that other boats fol­lowing or operating in close proximity may not be able to stop as quickly.
When at speed and the brake is first applied, a plume of w ater will shoot up in the a ir behind t he watercraft which may cause the operator of a following watercraft to momentarily loos e sight of your PWC. It is important to inform the operator of a watercraft who in­tends to follow in a convoy formation, of the braking and m aneuvering capa­bility of your PWC, what the plum e of water indicates, and that a greater dis­tance should be maintained between watercraft.
When actuating the iBR control lever while the watercraft has some for­ward speed, the braking mode will engage and generate a deceleration proportional to the iBR lever position. The more you pull in the iBR lever, the greater the braking force becomes. Be careful to gradually actuate the iBR lever to adjust the intensity o f the brak­ing force, and to simultaneously re­lease the throttle lever.
The brake feature of the iBR system cannot prevent your PWC from drift­ing due to current or wind. It has no braking effect on the rearward motion. Also note that your engine must be runningtobeabletousethebrake.
The personal watercraft jet thrust can cause injur y. The jet pump m ay pick up debris and throw it rearward causing a risk of injuring people, damaging the jet pump, or other property.
Observe the instructions on all safety labels. They are there to help assure that you have a safe and enjoyable out­ing.
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SAFETY INF
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SPECIAL SAFETY MESSAG ES
Do not store any objects in areas that are not designed specifically for stor­age.
Riding with passenger(s), pulling tubes, a skier, or a wake boarder makes the PWC handle differently and re­quires greater skill.
All PWC models come equipped with tow eyelets that can be used for moor­ing and as tie-down points when trai­lering, can be used to attach a tow rope for a skier, tube or wake boarder. Do not use these attachment points or any other portion of the watercraft to tow a para-sail or any other craft. Personal injury or severe damage may occur.
Combustion engines need air to op­erate; consequently this PWC cannot be totally watertight. Any maneuvers such as turning constantly in tight cir­cles, plunging the bow through waves, or capsizing the watercraft, that cause the air in let openings t o be under wa­ter may cause severe engine problems due to water ingestion. Refer to
ERATING INSTRUCTIONS
and the in this Operator's Guide.
Engine exhaust contains carbon monoxide (CO), which can cause seri­ous health problems or death if inhaled in sufficient quantities. Do not operate the PWC in a confined area or allow CO to accumulate around the PWC, or in enclosed or sheltered areas such as when docked, or when rafting. Be aware of the risk of CO emanations from exhaust of other PWCs.
Know the waters in which the water­craft is to be operated. Current, t rapids, hidden obstacles, wakes and waves etc. can affect safe operation. It is not advisable to operate th tercraft in rough waters or inclement weather.
In shallow water, proceed with caution and at very low speeds. Grounding or abrupt stops may result in
WARRANTY
section contained
subsection
injury and
OP-
ides,
ewa-
watercraft damage. Debris may also be picked up and thrown rearward by the jet pump onto people or property.
Keep the tether cord attached to the operator's PFD or wrist (wrist strap required) at all times and keep it free from snagging on the handlebars to help ensure the engine stops should the operator fall off. After riding, re­move the tether cord from the engine cut-off switch to avoid unauthorized use by children or others. If the op­erator falls off the watercraft and the tether cord is not attached as recom­mended, the watercraft engine will not stop.
Ride within your limits and lev el of rid­ing ability.
Always ride responsibly and safely. Use common sense and courtesy.
Respect the environment and the rights of other users of the waterways. As the operator and owner of a PWC, you are responsible for damage by the wake of your PWC. Do not let anyone throw refuse overboard.
While your watercraft has the ca­pacity of operating at high speeds, it is strongly recommended that high speed operation only be applied when ideal conditions exist and are permit­ted. Higher speed operation requires a higher degree of skill and increases the risk of severe injuries.
The forces generated on the body of riders while turning, negotiating waves or wakes, operating in choppy waters, or falling off the watercraft, especially at higher speeds, may cause injury in cluding the possibility of broken bones or more serious bodily injuries. Re­main flexible and avoid sharp turn
PWCs are not designed for night-time operation.
Avoid riding in very rough waters or practicing extreme maneuvers jumping wakes or waves .
s.
like
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SAFETY I
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SPECIAL SAFETY MESSAGES
Before Getting Underway
For safety reasons and proper care, al­ways perform the pre-ride inspection as specified in your Operator's Guide before operating your watercraft.
Do not exceed the payload or pas ­senger capacities for your watercraft. Overloading can affect maneuverabil­ity, stability and performance. Also , heavy seas reduce capacity. A payload or person capacity plate is not an ex­cuse for failure to use common sense or good judgment.
Regularly inspect the PWC, hull, en­gine, safety equipment, and all other boating gear and keep them in safe op­erating condition.
Be sure you have the minimum re­quired safety equipment, PFDs and any additional gear needed for your cruise.
Operator and Passenger Awareness
Read and understand all safety labels on the Sea-Doo PWC, the Operator's Guide, all other safety documents, and watch the operating the PWC.
Respect applicable laws. Check local and federal boating laws applicable to the waterways where you intend to use your watercraft. Learn the lo­cal navigation rules. Know and under­stand the applicable navigation system (suchasbuoysandsigns).
Remember that sun, wind, fatigue or illness may impair your judgement and reaction time.
Operation of this PWC by a person un­der 16 years of age, or a person with a disability that imp airs vision, reaction time, judgment, or operation of the controls is NOT recommended.
SAFETY DVD
video before
Ensure that all lifesaving equipment, including fire ex tinguisher (not sup­pliedwithvehicle),areinsafeoper­ating condition and easily accessible. Show all passengers where this equip­ment is stored on the PWC, and make sure they know how to use it.
Keep an eye on the weather. Check lo­cal weather broadcasts before depar­ture. Be alert to changing conditions.
Keep accurate and up-to-date charts of the boating area on board. Before get­ting underway, check water conditions in the planned boating area.
Ensure there is enough fuel on board for the planned trip. Always verify fuel level before use and during the ride. Apply the principle of 1/3 of the fuel to reach your destination, 1/3 to re­turn, and keep 1/3 in reserve. Allow for changes due to adverse weather or other delays.
Always properly use the tether cord when operating the watercraft and en­sure that all passengers are familiar with its use.
Ensure that any operator and all pas­sengers know how to swim and how to reboard the PW C from the water. Boarding in deep water can be stren­uous. Practice in chest-deep water before operating or embarking your watercraft in deep water. Ensure that any operator and all passengers wear a PFD at all times and take extra precau­tions when boating.
Never turn handlebar while someone is near the rear of watercraft. Keep away from steering moving parts (noz­zle, iBR gate, linkages, etc.).
Do not start the engine or operate the watercraft if anyone is in the water nearby, or near the rear of the water­craft
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SAFETY INF
Be aware of the iBR gate movement when starting the engine, shutti down the engine or using the iBR lever. Automatic movement of the gate may squeeze fingers or toes of peop ing a hold on the back or your PWC.
ORMATION
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SPECIAL SAFETY MESSAG ES
The operator and passenger(s) should be properly seated and have a firm grip on a handhold before starting the wa­tercraft, and at all times when the wa­tercraft is in motion. All passenger(s) shouldbeinstructedtousethehand­holds provided, or to hold on to the waist of the person in front of them. Eachpassengermustbeabletosimul­taneously place both feet firmly flat against each footwell when properly seated. When going over waves, or in rough water, passenger(s) may raise their b od y slightly off the se at to ab­sorb the shocks with their legs.
When braking or decelerating, riders must brace themselves against the de­celeration force to prevent from mov­ing forward on the watercraft and los­ing balance.
WhenacceleratingonaPWCwithpas­senger(s), whether from a complete stop or while underway, always do so progressively. Fast acceleration may cause your passenger(s) to lose their balance and fall rearward off the wa­tercraft. Make sure that your passen­ger(s) are aware o f or can anticipate any rapid acceleration.
Severe internal injuries can occur if water is forced into body cavities as a result of falling into w ater or being near a jet thrust nozzle. Consequently, the wearingofawetsuitbottomishighly recommended.
Keep away from the intake grate while the engine is running. Items such as long hair, loose clothing, or PF straps can become entangled in mov­ing parts.
D
Before reboarding, make sure engine is off and the tether cord is remove d from the engine cut-off switch.
To prevent accidental starting, always remove the tether c ord from the en­gine cut-off switch when swimmers are boarding, nearby, or during removal of any weeds or debris from the intake grate.
On a PWC, nev er place your feet and legs in the water to aid turning.
Operation by Minors
Minors should always be supervised by an adult whenever operating a wa­tercraft. Laws regarding the minimum age and licensing requirements of mi­nors may vary from one jurisdiction to another. Be sure to contact the local boating authorities for information re­garding the legal operation of a PWC in the intended jurisdiction of use. BRP recommends a minimum operator age of 16 years old.
Drugs and Alcohol
Never use with drugs or alcohol. Like driving a car, driving a watercraft re­quires the operator to be sober, atten­tive and alert. Operating a watercraft while intoxicated or under the influ­ence of drugs is not only dangerous, but it is also a Federal offense carry­ing a significant penalty. These laws are vigorously enforced. The use of drugs and alcohol, singly or in combi­nation, decreases reaction time, im­pedes judgment, impairs vision, and inhibits your ability to safely operate a watercraft.
If the throttle lever is depressed while braking, the iBR system will disable the throttle command by the user. Wh releasing the iBR lever while the throt­tle lever is still depressed, the throt­tle command will regain co generate an acceleration after a short delay. Release throttle lever if acceler­ation is not needed.
12
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en
ntrol and
SAFETY I
WARNING
Alcohol consumption and boat­ingdonotmix! Operatingwith the use of drugs or alcohol endan­gers the lives of your passengers, other boaters, and yourself. Fed­eral laws prohibit operating a wa­tercraft with the use of drugs or alcohol.
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SPECIAL SAFETY MESSAGES
Water Sports (Towing with the Watercraft) (3UP Models Only)
WARNING
Avoid personal injury! Your PWC
is not designed for and should not be used for pulling another craft, parasails, kites, gliders, or any de­vice which can become airborne. Use your watercraft only for water sports it was designed for.
Water skiing, wakeboarding, or riding a towed inflatable apparatus are some of the more popular water sports. Tak­ing part in any water sport requires increased safety awareness by the par­ticipant and the watercraft operator. If you have never towed someone be­hind your PWC before, it is a good idea to spend some hours as an observer, working with and learning from an ex­perienced operator. It is also important to be aware of the skill and experience of the person being towed.
Everyone participating in a water sport should observe these guidelines:
– Riding with passenger(s) or pulling
a tube, skier or wakeboarder makes the watercraft handle differently and requires greater skill.
– Always respect the safety and com-
fort of your passenger(s) and person being tow ed on skis, wa keboard or other water products.
– Always carry an observer when
pulling a tube, skier or wakeboarder to observe the person being towed and inform the operator about the participants' hand signals. The op­erator must focus his attention on operating the watercraft and the waters ahead.
– Proceed with only as much speedas
required and follow the observers' instructions.
– When pulling a tube, skier, or a wake
boarder, do not make tight sharp turns or use the braking system unless absolutely necessary. Re­member that although this PWC is manoeuvrable and has stopping capabilities (models w ith iBR), the person in tow may not be able to avoid an obstacle, or the PWC with which it is being towed.
– Allow only capable swimmers to
take part in any water sport.
– Always wear an approved personal
flotation device (PFD). Wearing a properly designed PFD helps a stunned or unconscious person stay afloat.
– Be considerate to others you share
the water with.
– Both the operator and observer
shouldmonitorthelocationofthe tow rope when participating in wa­tersports. A slack tow rope can be­come entangled with a person(s) or objects on the PWC or in the wa­ter, particularly when making a tight turn or c ircling, and cause serious personal injury.
– Do not tow a person in an y water
sport on a short tow rope such that the person inhales exhaust fumes in concentration. Inhalation of co centrated exhaust fumes, which contain carbon monoxide, can re­sult in CO poisoning, personal in and death.
– Use a tow rope of sufficient length
andsize,andmakesureitisade­quately secured to your wa Always store tow rope when not in use. While some watercraft are equipped or can be fitt specially designed towing mech­anism, avoid installing a tow pole on a PWC. It can becom should someone fall on it.
– Give immediate attention to a per-
son who has fallen. He or she is vulnerable in t may not be seen by other boaters.
he water alone and
tercraft.
ed with a
eahazard
n-
jury
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Page 16
SPECIAL SAFETY MESSAG ES
– Approachapersoninthewaterfrom
the lee side (opposite the direction of the wind). Turn off the motor be­fore coming close to the person.
– Participate in water sports only
in safe areas. Stay away from other boats, channels, beaches, restricted areas, swimmers, and heavily traveled waterways and un­derwater obstructions.
– Turn off the engine and anchor the
watercraft before swimming.
– Swim only in areas design ated as
safe for swimming. These are usu­ally marked with a swim area buoy. Do not swim alone or at night.
F00A2LY
straps can become entangled in mov­ing parts resulting in serious injury or drowning. In shallow water, shells, sand, pebbles or other objects could be drawn up by the jet pump and be thrown rearward.
F00A2MY
DIVER DOWN FLOAT
For more information on approved, le­gal and safe practice of water sports, please contact the local legal authority on water sports safety for the area you plan to practice in.
SWIM AREA BUOY
– Do not water ski between sunset
andsunrise. Itisillegalinmostar­eas.
– Do not drive the watercraft directly
behind a water skier, tuber or wake­boarder. At 40 km/h (25 MPH) per hour, the watercraft will overtake a person who falls in the water 60 m (197 ft) in front of your waterc about 5 seconds.
– Shut off the engine and remove the
tether cord from the engine cut-off switch when anyone is in the nearby.
– Stay at least 45 m (148 ft) away
from areas marked by a diver down float.
Avoid personal injury! Do not allow anyone near the propu intake grate, even when the engine is off. Items such as long hair, loose clothing or person
lsion sy stem or
al flotation device
raft in
water
Hypothermia
Hypothermia, the loss of body heat resulting in a subnormal body temper­ature, is a significant cause of death in boating accidents. After an individual has succu m bed to hypothermia, he or she will lose consciousness and then drown.
PFDs can increase survival time be­cause of the insulation they provide.
Naturally, the warmer the water, the less insulation one w ill require. When operating in cold water (below 4°C (40°F)) consideration should be gi to using a coat or jacket style PFD as they cover more body area than the vest style PFDs.
ven
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Some points to remember about hy­pothermia protection:
– While afloat in the water, do not at-
tempt to swim unless it is to reach a nearby watercraft, fellow sur­vivor, or a floating object onto which you can lean or climb. Unneces­sary swimming increases the rate of body heat loss. In cold water, drown-proof methods that require putting your head in the water are not recommended. Keep your head out of the water. This will greatly lessen heat loss and increase your survival time.
– Maintain a positive attitude about
your survival and rescue. This will improve your chances of extending your survival time until you can be rescued. Your will to live does make a difference!
– If there is more than one person
in the water, huddling together is recommended. This action tends to reduce the rate of heat loss and thus increase the survival time.
– Always wear your PFD. It won't help
you fight off the effects of hypother­mia if you don't have it on when you go into the water.
SPECIAL SAFETY MESSAGES
Safe Boating Courses
Many countries recommend or require a boating safety course. Check with your local competent authorities.
Check local and federal boating laws applicable to the waterways where you intend to use your watercraft. Learn the local navigation rul and understand the applicable naviga­tion system (such as buoys and signs).
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Page 18
ACTIVE TECHNOLOGIES (iCONTROL)
Introduction
NOTE: Some functions or features de­scribed in this section may not apply to every PWC model, or may be available as an option.
iControl tems) provides an environment whereby the operator can control many systems without taking his hands off the handlebars.
All controls are at the operator's finger tips and activated by pressing a button or pulling a lever. The operator's a tten ­tion can thus remain focused on the water and driving the watercraft.
Each control is electronic and provides a command signal to an electronic module whose function is to assure proper operation of its system within set parameters.
The various systems grouped under iControl are the:
–iTC – iBR (intelligent Brake and Reverse)
– O.T.A.S. (Off Throttle Assisted
These systems function together to provide features such as braking, im­proved watercraft response to o pera­tor inputs, increased m aneu ve rab ility and control.
It is extremely important for operators to read all information contained in this Operator's Guide so as to become fa­miliar with this watercraft, its systems, controls, capabilities an d limitations.
TM
(intelligent Control sys-
TM
(intelligent Throttle Control)
(if equipped)
Steering).
iTC (intelligent Throttle Control)
The system uses an electronic throttle control (ETC) that provides command signals to the ECM (Engine Control Module). With this system, there is no need for a traditional throttle cable.
The iTC allows the following operating modes:
– Touring mode – Sport mode – O.T.A.S.
Touring M ode (Rotax ACE 900 HO)
In to uring mode, available engine power and acceleration is reduced when accelerating from a complete stop and when operating in the low engine power range under certain con­ditions.
When throttle is applied, the e ngine will progressively accelerate throug h its operating range whereby full power eventually becomes available. If the engine is throttled down sufficiently and for a long enough period of time, engine power and acceleration will again be reduced.
Sport Mode (Rotax ACE 900 HO)
In sport mode, maximum engine power is available throughout the en­gine operational range.
Refer to subsection for detailed instructions.
O.T.A.S. (Off-Throttle Assisted Steering)
The O.T.A.S. Steering) is also controlled by the iT C.
The O.T.A.S. (Off-Throttle Assisted Steering) system provides additional maneuverability in off-throttle situa­tions.
The OTAS system is electronically ac­tivated w hen the operator initia tes a full turn and releases the throttle at the same time.
Limitations
The O.T.A.S. system cannot help you maintain control or prevent collisions in all situations.
TM
.
MULTIFUNCTION GAUGE
TM
System
TM
(Off Throttle Assisted
16
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SAFETY I
Refer to subsection for details.
NFORMATION
OPERATING INSTRUCTION S
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ACTIVE TECHNOLOGIES (iCONTROL)
iBR (intelligent Brake and Reverse System) (Models with iBR)
This watercraft uses an electronically controlled braking and reverse system called the iBR system (intelligent Brake and Reverse).
The iBR module controls the position of the iBR gate to provide:
– Forward – Reverse –Neutral –Braking.
The operator commands the position of the iBR gate using either the throttle lever for forward position, or the iBR lever for neutral, reverse, and for the braking function.
NOTE: The iBR lever can only be used to command a change in the gate posi­tion if the engine is running.
It cannot prevent your watercraft from drifting in current or wind.
Using the iBR system significantly re­duces the stopping distance of this watercraft and can increase its maneu­verability as it can be used in a straight line, in a turn, at high or low speeds, or to propel the wa te rc ra ft in reverse for docking or maneuvering in very close quarters.
Under ideal conditions, experienced operators were consistently able to reducethestoppingdistanceofawa­tercraft equipped with an iBR system by ap prox imately 3 3%, from an initial speed of 80 km/h (50 MPH).
Limitations
Even when equipped with an iBR sys­tem, watercraft d o not have th e ability of land based vehicles.
Stopping distance will vary notably de­pending on initial speed, load, wind, current, water conditions and the amount of braking.
The iBR system has no effect on the rearward motion.
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SAFETY EQUIPMENT
Required Safety Equipment
The operator and the passenger(s) must wear an approved Personal Flota­tion Device (PDF) that is suitable for PWC use.
Operator and passenger(s) should have ready access to shatterproof glasses should riding conditions or personal preference warrant.
Wind, water spray and speed may cause a person's eyes to water and create blurred vision.
As the owner of the watercraft, you are responsible for assuring that all required safety equipment is aboard. You should also consider supplying ad­ditional equipment as needed for your safety and that of your passengers. Check state and local regulations about required safety equipment.
Safety equipment required b y regula­tions is mandatory. If local regulations require additional equipment, it must be approved by a competen t authority. Minimum requirements include the following:
– Personal flotation devices (PFDs) – A buoyant heaving line of 15 m
(50 ft) minimum
– A watertight flashlight or approved
flares – Signaling device – Sound producing devices (airhorn or
whistle).
Recommended Protective G ear
The operator and passenger(s) of PWCs must wear protective gear, in­cluding:
– A wet suit bottom, or thick tightly
woven and snug fitting clothing that provides equivalent protection. As an example, thin bike shorts would not be appropriate. Severe inter­nal injuries can occur if water is forced into body cavities as a re­sult of falling in the water or be­ing near jet thrust nozzle. Normal swimwear does not adequately pro­tect against forceful entry of water into the lower male or female body opening(s).
– Footwear, gloves, safety goggles
or glasses are also recommended. Some type of lightweight, flexible foot protection is recommended. This will help reduce possible injury, should you step on sharp underwa­ter objects.
Eye
protection
Wet suit
or wet suit
bottom
Vest-type
personal
flotation
device
Gloves
Foot
protection
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SAFETY EQUIPMENT
Personal Flotation Devices (PFDs)
Each person on a recreational water­craft must wear a personal flotation device (PFD) at all times. Ensure that these PFDs meet your country's regu­lations.
A PFD provides buoyancy to help keep the head and face above the water, and to help maintain a satisfactory body po­sition while in the water. Body weight and age should be considered when selecting a PFD. The buoyancy pro­vided by the PFD should support your weight in water. The size of the PFD should be appropriate for the wearer. Body weight and chest size are com­mon methods used to size PFDs. It is your responsibility to ensure that you have the proper number and types of PFDs on board to comply with federal and local regulations, and that your passengers know where they are and how to use them.
PFD Types
There are five types of approved PFDs. PFD Type I, Wearable, has the greatest
required buoyancy. Its design allows for turning most unconscious persons in the water from face down positionto a vertical or slightly backward, face-up position. It can greatly increase the chances of survival. Type I is most effective for all waters, especially off­shore when rescue m ay be delayed. It is also the most effective in rough wa­ters.
PFD Type II, Wearable, turns its wearer in the same way as Type I, but not as effectively. The Type Il does not turn as many persons under the same conditions as a Type I. You may prefer to use this PFD where there is a prob­ability of quick rescue such as in areas where other people are commonly in­volved in wa ter activities.
F00A2DY
TYPE II — WEARABLE
PFD Type III, Wearable, allows wear­ers to place themselves in a vertical or slightly backward position. It does not turn the wearer. It maintains the wearer in a vertical or slightly back­ward position and has no tendency to turn the wearer face down. It has the same buoyancy as a Type Il PFD and may be appropriate in areas where other people are commonly involved in water activities.
F00A2CY
TYPE I — WEARABLE
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TYPE III — WEARABLE
PFD Type V, Wearable, must be worn. When inflated, it provides buoyancy equivalent to Type I, I When it is deflated, however, it may not support some people.
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lorIIIPFDs.
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SAFETY EQUIPMENT
Weighing the Risks vs Benefits
In order to decide whether or not you should wear a helmet, it is best to con­sider the particular environment you will be riding in, as well as other fac­tors such as personal experience. Will therebealotoftrafficonthewater? What is your riding style?
F00A2GY
TYPE V — WEARABLE
Helmets
Some Important Considerations
Helmets are designed to offer some degree of protection in case of im­pacts to the head. In most motorized sports, the benefits of wearing a hel­met clearly outweigh the drawbacks. However, in the case of motorized wa­tersports such as riding personal wa­tercraft, this is not necessarily true as there are some particular risks associ­ated with the water.
Benefits
A helmet helps to reduce the risk of injury in case of a head impact against a hard surface such as another craft in the case of a collision. Similarly, a hel­met with a chin gu ard might help pre­vent injuries to the fac e, jaw or teeth.
Risks
On the other hand, in some situations when falling off the waterc ra ft, hel­mets have a tendency to catch the water, like a “bucket”, and put severe stresses on the neck or spine. This could result in choking, severe or per­manent neck or spine injury or death.
The Bottom Line
Since ea ch option minimizes so me risks, but increases others, before each ride you must decide whether to wear or not wear a helmet based on your particular situation.
If you decide to wear a helmet, you must then decide what type is the most appropriate for the circum­stances. Look for helmets that meet DOT or Snell standards, and if possi­ble, choose one designed for motor­ized watersports.
Additional Recommended Equipment
It is recommended that you acquire additional equipment for safe, enjoy­able cruisin g . This list, which is not all inclusive, includes items you should consider acquiring.
– Local map – First aid kit – Tow rope –Flares – Mooring cords.
A cellular telephone in a waterproof bag or container has also been found to be beneficial to boaters when in dis­tress or just for contacting someone on shore.
Helmets may also interfere with pe­ripheral vision and hearing, or increase fatigue whic h, could contribute to in­crease the r isk of a c ollision.
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PRACTICE EXERCISES
It is always a good idea to practic e and get familiar with all controls, fun ction s and handling characteristics of your watercraft before venturing on the wa­ter.
Always secur e the tether cord to the engine cut-off switch and the clip to yourPFDorawriststrap.
Where to Practice Exercises
Find a suitable area to practice the ex­ercises. Ensure the area meet the fol­lowing requirements:
– No traffic – No obstacles – No swimmers – No current – Ample space to maneuver – Water depth is adequate.
Watercraft Equipped with iBR
Practice stopping the watercraft in a straight line at various speeds and braking force.
Remember that watercraft speed, load, water conditions, current and wind also affect stopping distances.
Reverse (Watercraft Equipped with iBR)
Practice reverse operation to learn how the watercraft operates in reverse andreactswithsteeringinputs.
NOTE: Always perform this exe rcise at slow speeds.
Avoiding an Obstacle
Practice obstacle avoidance (choose a virtual point on the water) by steering the watercraft and maintaining throt­tle.
Practice Exercises
Practice alone the following exercises.
Tur nin g
Practice turning in circles in both di­rections at slow speed. When com­fortable with the exercise, increase difficulty by making some figure 8.
When this is m astered, repeat the above exercises but at increased speed.
Stopping Distances
Watercraft not Equipped with iBR
Practice stopping the watercraft in a straight line at different speeds.
Remember, water drag is the main factor which reduces the watercraft speed and thus the stopping distance.
NOTE: The watercraft speed, load, current and wind also play an important role in affecting stopping d istances.
Repeat exercise, but this time release throttle while turning.
NOTE: With this exercise, you will learn that you need throttle to steer the watercraft in a different direction.
Docking
Watercraft not Equipped with iBR NOTE: You can use the start and stop
button to reduce the docking speed. Practice docking using the throttle and
steering to become familiar with the response of the P WC and to develop good control skills.
Watercraft Equipped with iBR
Practice docking using the throttle, iBR lever and the steering to become famil­iar with the response of the PWC, an d to d ev elop good control s kills.
NOTE: Remember that steering direc­tion is reversed when backing.
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PRACTICE EXERCISES
Important Factors Not to Neglect
In addition, always remember that the following conditions have a d ire ct im­pact on how your watercraft will be­have and respond to different inputs:
– Loads – Currents –Wind – Water conditions.
Make sure to be alert to these condi­tions, and adapt accordingly. If pos­sible, practice further in these condi­tions.
For delicate maneuvers, the best ad­vice is always to try to reduce y our speed to a minim um.
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NAVIGATION RULES
Operating Rules
Operating a watercraft ca n be com­pared with driving on unmarked high­ways and roads. To prevent c ollis ions or avoid other boaters, a system of op­erating rules must be followed. It’s not only common sense... it’s the law!
Generally keep to your right and safely avoid collision s by keeping a safe dis­tance from other water craft, boats, people and objects.
The follow in g illustration identifies dif­ferent parts of a boat that are used as directional reference points, the bow being the front of the boat. The port side o f boat (left side ) is visually identifiable by a RED light off the bow, and the starboard side (right side) by a GREEN light.
smo2012-003-200
TYPICAL
Like a street traffic light, if you see a RED light, STOP, give the right of way. The other boat is to your right and it has the right of way.
If you see a GREEN light, pass with caution. The other boat is to your left, you have the right of way.
Meeting Head-On
Keep right.
Bow
Port
1
F00A13Y
TYPICAL - DIRECTIONAL REFERENCE POINTS
1. RED light
2. GREEN light (yield zone)
Stern
Starboard
2
Crossing
Give the righ t of way to a watercraft ahead and to your right. Never cross in front of a boat, you should see his RED light, he should see your GREEN light (he has the right of way).
Personal watercraft (PWC) do not have these colored lights, but the rule still applies.
smo2012-003-201
TYPICAL
Passing
Give the right of way to other crafts and keep clear.
smo2012-003-202
TYPICAL
Navigation System
Navigational aids, such as signs or buoys, can assist y ou in identify­ing safe waters. Buoys will indicate whether you should keep to the right (starboard) or to the left (port) of the
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Page 26
NAVIGATION RULES
buoy, or to which channel you can con­tinue. They may also indicate whether you are entering a restricted or con­trolledareasuchasanowakeorlow speed zone. They may also indicate hazards or pertinent boating informa­tion. Markers may be located on shore or on the water. They can also indi­cate speed limits, no power c raft or boating, anchorage and other useful information. (The shape of each type of marker will provide assistance).
Make sure you know and understand the navigation system applicable to the waterways where you intend to use the watercraft.
Collision Avoidance
Do not release the throttle when try­ing to steer away from an obstacle. Engine power and jet pump thrust is required to steer the watercraft.
Always keep a constant lookout for other water users, other boats or ob­jects, especially when turning. Be alert for conditions that may limit your visi­bility or block your visio n of others.
Respect the rights of other recreation­ists and/or bystanders and always keep a safe distance from all other watercraft, boats, people and objects.
Models with iBR
Unlike most other watercraft, this PWC has a braking sy stem (iBR).
When o perating an iBR equipped wa­tercraft, be aware that other boats fol­lowing or operating in close proximity may not be able to stop as quickly.
When at speed and the brake is first ap­plied, a plume of water will shoot up in the a ir behind the watercraft indicating a braking manoeuvre.
It is important to inform the operator of a watercraft who intends to follow in a convoy formation of the braking and maneuvering capability of your PWC, what the plume of water indicates, and that a greater distance should be main­tained between both of you.
Stopping distance will vary depending on initial speed, load, wind and water conditions.
Although the pr eferable maneuver to avoid an obstacle istosteer away while applying throttle, the iBR can also be used by fully braking and turning in the appropriate direction to avoid the ob­stacle.
Do not wake or wave jump, ride the surf line or attempt to spray or splash others with your watercraft. You may misjudge the ability of the watercraft or your own riding skills and strike a boat, watercraft or person.
This watercraft has the capability o f turning more sharply than other boats, however, unless in an emergency, do not negotiate sharp, high speed turns. Such m aneuvers make it hard for oth­ers to avoid you or understand where you are going. Also, you and/or your passenger(s) could be thrown f watercraft.
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FUELING
Fueling Procedure
WARNING
Fuel is flammable and explosive under certain conditions. Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity.
1. Turn off engine.
WARNING
Always stop the engine before re­fueling.
2. Do not allow anyone to remain on the watercraft.
3. Tie watercraft securely to the fuel­ing pier.
4. Have a fire extinguisher (not sup­plied with vehicle) close at hand.
5. Remove the seat. Refer to
EQUIPMENT
6. Locate fuel tank cap.
section.
SEAT
in
WARNING
To prevent fuel back-flow, fill tank slowly so the air can escape from the fuel tank.
9. Stop filling immediately after the re­lease of the gas pump nozzle handle and wait a moment before remov­ing the spout. Do not retract the gas pump nozzle to put more fuel in fuel tank.
WARNING
Do not overfill or top off the fuel tank and l eave the watercraft in the sun. As temperature increases, fuel expands and may overflow.
10. Reinstall fuel tank c ap and tighten
it clockwise until you hear a ratchet sound.
WARNING
Always wipe off any fuel spillage from the watercraft.
smo2014-005-004_a
1. Fuel tank cap
7. Slowly unscrew the fuel cap coun­terclockwise.
WARNING
Fuel tank may be pressu vapors may be released while re­moving the fuel tank cap.
8. Insert the gas pump spout into the filler neck and f
ill up the fuel tank.
rized, fuel
11. After refueling, always ensure thereisnogasolinevaporodor inside the engine compartment.
12. To access the engine compart­ment, turn the LH access cover knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rearward to remove.
smo2015-005-005_a
LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
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FUELING
WARNING
Do not start watercraft if gasoline or gasoline vapor odor is present.
13. Reinstall the LH access cover in reverse of removal procedure and lock the knob by turning it 1/4 turn counterclockwise.
smo2015-005-005_b
LH A CCESS COVER
1. To lock, turn the knob 1/4 turn
counterclockwise
14. To reinstall the seat, refer to in
EQUIPMENT
section.
Fuel Requirements
SEAT
Alcohol fuel blending varies by coun­try and region. Your vehicle has been designed to operate using t he recom­mended fuels, however, be aware of the following:
– Use of fuel containing alcohol above
the percentage specified by gov­ernment regulations is not recom­mended and can result in the fol­lowing problems in the fuel system components:
• Starting and operating difficul­ties.
• Deterioration of rubber or plastic parts.
• Corrosion of metal parts.
• Damage to internal engine parts.
– Inspect frequently for the presence
of fuel leaks or other fuel system abnormalities if you suspect the presence of alcohol in gasoline ex­ceeds the current government reg­ulations.
– Alcohol blended fuels attract and
hold moisture which may lead to fuel phase separation and can result in engine performance problems or engine damage.
NOTICE
line. Gasoline will oxidize; the re­sult is loss of octane, volatile com­pounds, and the production of gum and varnish deposits which can damage the fuel system.
Always use fresh gaso-
Recommended Fuel
Use common unleaded gasoline with an AKI (RON+MON)/2 octane ratin g of 87, or an RO N octane rating of 91.
NOTICE
other fuels. Engine or fuel system damages may occur with the use of an inadequate fuel.
Never experiment with
Inside North America
NOTICE
pumps labeled E85.
Use of fuel labeled E15 is prohibited by U.S. EPA Regulations.
Do NOT use fuel from fuel
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TRAILERING INFORMATION
NOTICE
wood bunks including bunk width should be adjust ed to provide sup­port throughout the full length of the hull. The ends of both trailer wood bunks should not exceed the length of the watercraft.
Ensure the trailer whe els are posi­tioned so that the center of gravity of the watercraft is s lightly ahead of the wheels to properly support the weight of the watercraft.
The span of the trailer
WARNING
Never tip this watercraft on end for transporting. We recommend that you carry the watercraft in its nor­mal operating position.
Check the applicable laws and regula­tions in your area concerning towing a trailer, especially for the following items:
– Brake system – Tow vehicle weight – Mirrors.
NOTICE
tie-downs over the seat or grab han­dle as they could be permanently damaged. Do not use pump or re­verse gate to route ropes and tie downs as they could be perma­nently damaged. Wrap ropes or tie-downs with rags or similar pro­tectors where they can come into contact with the watercraft body.
Do not route ropes or
WARNING
Make sure seat is securely latched prior to trail ering.
A Sea-Doo cover can protect the wa­tercraft, particularly when driving on dirt roads, to prevent dirt entry through the air inlet openings.
WARNING
When trailering the watercraft, NEVER leave any equipment on the watercraft.
Take the following precautions when towing the watercraft:
– Respect tow vehicle maximum
weight ca pa city and the tongue weight capacity as recommended by manufacturer.
– Tie the watercraft to both front and
rear (bow/stern) eyelets so that it is firmly secured on t he trailer. Use ad­ditional tie-downs if necessa
– Ensure fuel tank cap, storage
front cover (if equipped), glove box cover and seat are properly latched.
– Observe trailering safety precau-
tions.
ry.
bin
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Page 30
IMPORTANT ON-PRODUCT LABELS
Watercraft Safety Labels
These labels are affixed to the vehicle for the safety of the operator, passenger(s) or bystanders.
The labels illustrated on the following pages are o n your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer.
Please read the following labels carefully before operating this watercraft. NOTE: The first illustration of the watercraft indicates the approxim ate locations
of the various labels. A dotted line indicates that the label is not on the outer sur­face,andthattheseatoracoverofsometypemustbeopenedtoseethelabel.
NOTE: In the event of any discrepancy between this guide and the vehicle, the safety labels on the vehicle have precedence over the labels in this guide.
smo2014-005-061_a
TYPICAL - 3UP - WITH iBR A ND CONVENIENCE PACKAGE SHOWN
smo2014-005-059_b
TYPICAL
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IMPORTANT ON-PRODUCT LABELS
Collisions result in more INJURIES AND DEATHS than any other type of accident for personal
watercr af t (PWC ).
TO AVOID COLLISIO NS: SCA N CONSTANTLY for poeple, o bjec ts, and
other watercraft. Be alert for conditions that limit your visibilit y or block
your vision of others.
OPERATE DEF ENSIVELY at sa fe speeds and keep a s afe distance away fr om people, objec ts, and others
watercraft. • Do not follow directly behind PWCs or other boats. • Do not go near others to spray or splash them
wit h water. • Avoid sharp t urns or ot her maneuv ers that make it h ard for ot hers to avoid you or understand where
you are goin g.• Avoid areas w ith submerg ed object s or shallow water.
TAKE EARLY ACTION to avoid collisions. Remember, generally PWCs and other boats do not have brakes.
DO NO T RELE ASE TH ROTT LE WHE N TRYING T O ST EER away fro m obje cts - you ne ed throt tle to s teer. Alw ays check
throt tle and st eering controls f or proper opera tion bef ore star ting PWC. Fol low navigati on rules an d province / st ate
and local law s that appl y to PWC s. See oper ator’s guide f or more inf ormation.
To reduce t he risk of S EVERE IN JURY OR DEAT H: WE AR A PER SONAL FL OTATION DEV ICE (PFD ).
All r iders mus t wear a Coas t Guard appr oved PFD that is sui table for personal wat ercraf t (PWC ) use.
WE AR PRO TECT IVE CL OTHING. Se vere int ernal inj uries can occur if water is forced int o body cavi ties as
a resu lt of fall ing into water or bei ng near jet thrust no zzle. Normal swi mwear does n ot
adequate ly protect agains t forceful water en try into lo wer body openin g(s) of mal es or
females. All r iders mus t wear a wet suit bot tom or clothing that pr ivides equivalent
protection (see operat or’s guide) . Foot wear, glove s, and goggles / gl asses are
recommended.
KNO W BOATIN G LAWS. BRP r ecommends a minimum o perator age of
16 year s old. Kno w the opera tor age and t raining requirement s for your pr ovince /
state . A boating safet y course is r ecommended and may be required in y our province /
state. ATTACH E NGINE SHUT-O FF CORD (L ANYA RD) to PF D and keep it free from
handl ebars so th at engine s tops if operator falls o ff. Af ter riding, remov e cord from
PWC to avoid unaut horized u se by ch ildren or o thers. RIDE WITHIN YOUR LIMI TS A ND AVOID AG GRESS IV E MANEUV ERS to reduce t he risk of
loss of con trol, eject ion, and col lision. T his is a high p erformance b oat - not a to y. Sharp
turns or ju mping wake s or waves can increase the ris k of back / spinal injury (paralysis) ,
facial inju ries, and b roken legs, ank les, and o ther bone s. Do not jump wak es or waves . DO NO T APPLY T HROT TLE WH EN ANY ONE IS AT RE AR OF PW C - turn engi ne off or ke ep
engine at id le. Water and / or debris exi ting jet t hrust no zzle can cause severe i njury. KEEP AWAY F ROM INTAK E GRATE w hile engine is on . Items
such as long hair, loo se clothi ng, or PFD straps can become
ent angled in moving par ts resulting in s evere inj ury or
drowning.
NEVE R RIDE AF TER CONSUMING DR UGS OR AL COHOL .
RE AD AND FOLLO W OPE RATOR ’S GUIDE .
219904030
LABEL 1
________
SAFETY INF
ORMATION
219904030
________
29
Page 32
IMPORTANT ON-PRODUCT LABELS
A219904029D
LABEL 2
• After refueling, always open the access cover to ensure there is no gasoline vapor odor inside the engine compartiment.
• Gasoline vapor may
explosion.
gas tank.
• Keep the craft away from open
and sparks.
• Do not start watercraft if liquid gasoline or gasoline
vapor odor is present.
• Always replace access cover before starting.
• Après avoir fait le plein toujours ouvrir le
pas d’émanation d’essence dans le
compartiment moteur.
• Les émanations d’essence peuvent provoquer des
incendies ou des
explosions.
•Éviter de trop remplir le
réservoir
d’essence.
• Garder la
motomarine
à l’écart des
et des
étincelles.
• Ne pas démarrer la
motomarine en présence
d’essence liquide ou
• Toujours remettre le couvercle d’accès en
place avant de démarrer la motomarine.
émanation d’essence.
219904029
219904062B
LABEL 3
F18L0NY
LABEL 4
30
_______
SAFETY I
• Remove battery from boat before charging.
• Do not overcharge battery.
• Improper charging of battery can cause explosion.
• Certain components in the engine compartment may be very hot. Direct contact may result in skin burn.
219904283
LABEL 5
NFORMATION
219904062
219904283
________
Page 33
IMPORTANT ON-PRODUCT LABELS
smo2009-002-111_a
LABEL10-MODELSWITHiBR
F00A2TY
LABEL 6
Heat exchanger in the hull may become very hot. Avoid any contact with heat exchanger as burns may occur.
• Make sure engine is off.
• Grab inlet grate and step on bumper.
• Roll PWC.
219904060B
LABEL 7
219904254
LABEL 11
219904060
smo2014-005-087_a
LABEL12-STAMPEDONREAROFSEATOF 2UP MODELS
219903079
LABEL 8
Moving parts can crush and cut. Keep hands and feet clear.
219904396
LABEL 9- MODELS WITH iBR
________
SAFETY INF
ORMATION
________
31
Page 34
IMPORTANT ON-PRODUCT LABELS
Compliance Labels
smo2014-005-061_b
TYPICAL
smo2014-005-062_b
TYPICAL
32
_______
SAFETY I
NFORMATION
________
Page 35
IMPORTANT ON-PRODUCT LABELS
219902679
LABEL 1 - EMISSION CONTROL LABEL
2
160 352
160 352
2
160 352
160 352
XXXXXXXXX
MAXIMUM CAPACITIES
ABOVE INFORMATION ALSO
APPLIES IN THE
smo2015-005-001_a
LABEL 2 - 2UP MODELS - (WATERCRAFT OUTSIDE NORTH AMERICA)
U.S.A.
XXXXXXXXX
MAXIMUM CAPACITIES
ABOVE INFORMATION ALSO
APPLIES IN THE
smo2015-005-002_a
LABEL 2 - 2UP MODELS - CANADIAN COMPLIANCE NOTICE (CAN MODELS ONLY)
U.S.A.
CAN ICES-2 / NMB-2”
________
SAFETY INF
ORMATION
________
33
Page 36
IMPORTANT ON-PRODUCT LABELS
3
205 450
205
450
XXXXXXXXX
MAXIMUM CAPACITIES
ABOVE INFORMATION ALSO
APPLIES IN THE
smo2015-005-004_a
LABEL 2 - 3UP MODELS - CANADIAN COMPLIANCE NOTICE (CAN MODELS ONLY)
U.S.A.
CAN ICES-2 / NMB-2”
3
205
450
205 450
XXXXXXXXX
MAXIMUM CAPACITIES
ABOVE INFORMATION ALSO
APPLIES IN THE
smo2015-005-003_a
LABEL 2 - 3UP MODELS - (WATERCRAFT OUTSIDE NORTH AMERICA)
U.S.A.
34
_______
SAFETY I
ASSEMBLED IN MEXICO
219904272
LABEL 3 - TYPICAL
NFORMATION
219904272
________
Page 37
EMISSION CONTROL INFORMATION
THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE AND CONFORMS TO U.S. EPA & CALIFORNIA EMISSION / EVAP REGULATIONS FOR MARINE SI ENGINES.
ENGINE FAMIL Y
ENGINE DISPLACEMENT
EXHAUST EMISSION
CONTROL SYSTEM
RENSEIGNEMENTS SUR LE DISPOSITIF ANTIPOLLUTION
CE MOTEUR EST CERTIFIÉ POUR FONCTIONNER À L'ESSENCE SANS PLOMB ET IL RÉPOND AUX NORMES DE L'EPA DES É.-U. & RÉGLEMENTATIONS CALIFORNIENNES POUR LES MOTEURS MARINS À ALLUMAGE COMMANDÉ.
VOIR GUIDE DU CONDUCTEUR POUR LES SPÉCIFICATIONS D’ENTRETIEN
219904642
FEL
POWER
SEE OPERATOR’S GUIDE FOR MAINTENANCE SPECIFICATIONS
BOMBARDIER RECREATIONAL PRODUCTS INC.
FAMILLE DE MOTEUR LIMITE DES ÉMISSIONS
DE LA FAMILLE CYLINDRÉE SYSTÈME DE CONTRÔLE
DES ÉMISSIONS PUISSANCE
LABEL 4
AUSTRALIAN BUILDERS PLATE
Imported by BRP Australia Pty Ltd DATE 2014
Max persons 3 = 205 kg Max load = 205 kg Buoyancy Basic Flotation
IMPORTANT ON-PRODUCT LABELS
219904642
WARNING
Alteration of the boat’s hull or permanent fittings may invalidate the particulars on this plate.
Information determined - ISO 13590
219904420
219904420
LABEL 5 - 3UP MODELS IN AUSTRALIA ONLY
________
SAFETY INF
ORMATION
________
35
Page 38
PRE-RIDE INSPECTION
WARNING
Perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or crash.
Before performing the pre-ride inspection, read and understand the section.
CONTROLS
What to Do Before Launching the Watercraft
WARNING
Engine should be off and the tether cord cap should always be removed from the engine cut-off switch prior to verifying any of the following points. Only start watercraft once all items h ave been checked and operate prop­erly.
Check the items listed in the following table before launching the watercraft.
ITEM OPERATION
Hull Inspect.
Jet pump water intake Inspect/clean.
Drain plug Tighten.
Fuel tank Refill.
Engine compartment
Check for any visible fluid leaks and gasoline vapor odor.
Engine oil level
Engine coolant level
Heat exchanger condition Inspect.
Steering system Check o peration.
Throttle lever
iBR lever (models with iBR)
Storage bin front cover (if equipped), glove box cover and seat
Engine cut-off switch and engine START/STOP button
36
_______
SAFETY I
Check/refill.
Check/refill.
Check operation.
Check operation.
Ensure they are closed and latched.
Check operation.
NFORMATION
________
Page 39
Hull
Inspect hull for cracks and other dam­ages.
Jet Pump Water Intake
Remove weeds, shells , debris or any­thing else that could restrict the flow of water and damage the propulsion unit. Clean as necessary. If any obstruction cannot be removed, refer to an autho­rized Sea-Doo dealer for servicing.
NOTE: There is a reinforcement plate on LH side of hull to maintain symme­try so the hydrodynamics of PWC are not affected.
PRE-RIDE INSPECTION
smo2014-005-005_a
TYPICAL
1. Bilge drain plug Step 1: Untighten
Step 2: Tighten
WARNING
Ensure bilge drain plug is properly secured prior to launching the wa­tercraft in water.
smo2014-005-045_a
TYPICAL
1. Water intake
2. Heat exchanger
3. Reinforcement plate
Drain Plug
Secure bilge d rain plug.
Fuel Tank
Fill the fuel tank.
WARNING
Strictly adhere to instructions de­tailed in
Engine Compartment
Inspect the engine compartment for fuel vapor od or.
FUELING PROCEDURE
.
WARNING
Should any leak or gasoline odor be present, do not apply electri­cal power or start the engine.You should seek service from an autho­rized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or re­placement. Please refer to the
EPA EMISSIONS-RELATED WAR­RANTY
mation about warranty claims.
contained herein for infor-
US
________
SAFETY INF
ORMATION
________
37
Page 40
PRE-RIDE INSPECTION
To access the engine compartment, turn the LH access cover knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rearward to re­move.
smo2015-005-005_b
LH A CCESS COVER
1. To lock, turn the knob 1/4 turn counterclockwise
Engine Oil
smo2015-005-005_a
LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
smo2014-005-002
ENGINE COMPARTMENT - LH ACCESS COVER REMOVED
Reinstall the LH access cover in the re­verse of the removal procedure and lock the knob by turnin g it 1/4 turn counterclockwise.
Ensure oil level is w ithin specification as described in
CEDURES
MAINTENANCE PRO-
section.
Engine Coolant
Ensure coolant lev e l is within specifi­cation as de scribed in
PROCEDURES
section.
MAINTENANCE
Check for coolant leaks on engine, in bilge and from heat exchanger.
CAUTION When operating the engine with the watercraft out of the water, the engine and heat exchanger may become very hot. Avoid any contact with hot engine parts and the heat exchanger as burns may occur.
Steering System
If s te erin g is misaligned , follow align­ment instructions in
PROCEDURES
section.
MAINTENANCE
38
_______
SAFETY I
Assisted by another person, check steering operation for free movement.
When the handlebar is horizontal, the jet pump nozzle should be in the straight ahead position. Turn the han­dlebar from left to right and make sure nozzle turns.
NFORMATION
________
Page 41
PRE-RIDE INSPECTION
WARNING
Check handlebar and correspond­ing steering nozzle operation be­fore starting. Never turn handle­bar while someone is near the rear of the watercraft. Keep away from steering moving parts (nozzle, iBR gate (models with iBR), linkages etc.).
Throttle Lever
Check the Electronic Throttle Control lever (ETC) for free and smooth opera­tion. It should return to its initial posi­tion immediately after it is released.
WARNING
Check throttle lever operation be­fore starti ng the e ngine. If any fric­tion is felt in the throttle lever, refer to an authorized Sea-Doo dealer.
iBR Lever (Models with iBR)
Check the iBR lever for free and smooth operation. It should return to its initial position immediately after it is released.
WARNING
Engine Cut-Off Switch and Engine START/STOP Button
Install the tether cord cap on the en­gine cut-off switch.
Press the engine START/STOP but­ton to start the engine, then stop it by pressing the engine START/STOP but­ton a second time.
NOTE: The engine will always start if the tether cord c ap is properly install. The ECU will power down after 3 min­utes, but if you push the start button, it will wake-up and start.
Restart the engine, then stop it by re­moving the tether cord from the engine cut-off switch.
WARNING
Should the tether cord cap be looseorfailtoremainontheen­gine cut-off switch, replace the tether cord immediately in order to avoid unsafe use. If removing the tether cord cap from the en­gine cut-off switch or pressing the engine START/STOP button does not stop the engine, do not use the watercraft. See your authorized Sea-Doo dealer.
Check iBR lever operation before starting the engine. If any friction is felt in the iBR lever, refer to an authorized Sea-Doo dealer.
Storage bin (Convenience Package), Glove Box and Seat
Ensure the storage bin front cover (if equipped), glove box cover, and seat are closed and latched.
WARNING
Ensure the seat, glove box cover, and storage bin front cover (if equipped) are securely latched.
________
SAFETY INF
What to Do After Launching the Watercraft
Check the item listed in the following table after launching the watercraft and before going for a ride.
ITEM OPERATION
Multifunction gauge
Intelligent Brake and Reverse System (iBR) (models with iBR)
ORMATION
________
Check operation
Check operation
39
Page 42
PRE-RIDE INSPECTION
Multifunction Gauge
1. Press engine START/STOP button andinstallthetethercordcaponthe engine cut-off switch.
2. As the multifunction gauge cycles through its self-test function , en­sure all indications come on.
WARNING
Always attach the tether cord clip to your PFD or to the wrist (wrist strap required).
iBR System (Models with iBR)
NOTICE
space ahead and behind watercraft to safely carry out the iBR system test to avoid a collision. Watercraft will move during test.
1. Remove the moorings securing the watercraft to the dock.
2. Start the engine and ensure the wa­tercraft does not move.
3. On the left handlebar, depress the iBR lever completely in, t he wa­tercraft should move slowly back­wards.
4. Release the iBR lever, there should not be any reverse thrust.
Ensure there is sufficient
WARNING
Always ensure proper iBR system operation before taking the water­craft out for a ride.
40
_______
SAFETY I
NFORMATION
________
Page 43
WATERCRAFT
INFORMATION
_______________
41
Page 44
CONTROLS
NOTE: Some vehicle safety labels are not show n on illustrations. For information on vehicle safety labels, refer to
WATERCRAFT SAFETY LABELS
subsection.
smo2014-005-050_a
TYPICAL - MODE LS WITHOUT iBR
smo2014-005-051_a
TYPICAL - MODELS WITH iBR
42
______________
Page 45
CONTROLS
1) Handlebar
The handlebar controls the direction of the watercraft. During forward opera­tion, turning the handlebar to the right steers the watercraft to the right and inversely.
smo2014-005-052_a
TYPICAL
1. Handlebar
WARNING
Check handlebar and correspond­ing steering nozzle operation be­fore starting. Never turn handle­bar while someone is near the rear of the watercraft. Keep away from the propulsion system.
Waking Up the Electrical System
Press the engine START/STOP button once witho ut installing the tether cord on the engine cut-off switch.
This will power up the electrical sys­tem; the multifunction gauge will cycle through a self-test function and will then go blank after a few seconds.
The electrical system will stay pow ­ered up for approximately 3 minutes after the engine START/STOP button was depressed.
NOTE: If the engine START/STOP but­ton is pressed and held without the tether cord installed, the multifunc­tion gauge displays will stay on as long as the engine START/STOP button is held.
3) Engine Cut-Off Switch
The engine cut-off switch is located on the RH side of the multifunc tio n g auge.
2) Engine START/STOP Button
The engine START/STOP button is lo­cated on the LH handlebar.
smo2014-005-052_b
TYPICAL
1. Engine START/STOP button
Engine Starting and Stopping
Refer to subsection for detailed instructions.
OPERATING INSTRUCTION S
smo2014-005-052_c
TYPICAL
1. Engine cut-off switch
To allow engine starting, the tether cord cap must be securely snapped onto the engine cut-off switch.
WARNING
Always attach the tether cord clip to the operator's personal flota­tion device (PFD) or wrist (wrist strap required).
_______________
43
Page 46
CONTROLS
smo2014-005-093_a
TYPICAL
1. Tether cord cap on the engine cut-off switch
2. Tether cord clip secured to operator's PFD
To stop engine, pull the tether cord cap from the engine cut-off switch.
WARNING
Should the engine be stopped, the brake function (models with iBR) and watercraft directional control is lost.
WARNING
smo2014-005-052_d
TYPICAL
1. Throttle lever
The throttle lever is spring loaded and should return to rest position (idle) when not pressed.
5) iBR Lever (intelligent Brake and Reverse) (Models w ith iBR)
The iBR lever on the LH handlebar can electronically command:
– Reverse –Neutral –Braking.
NOTE: A minimum of 25% lever travel is required to activate iBR functions.
Always disconnect the tether cord when the watercraft is not in oper­ation in order to prevent accidental engine starting or to avoid unau­thorized use by others, child ren, and to prevent theft.
4) Throttle Lever
The throttle lever on the RH handle­bar electronically controls the engine speed.
To increase or maintain watercraft speed, pull on the throttle lever with your finger.
To decrease watercraft speed, release the throttle lev er.
smo2014-005-053 _a
TYPICAL - iBR LEVER
1. iBR lever
2. Lever rest position
3. 25% stroke required to activate iB
4. Operating range
R function
At speeds below 7 km/h (5 MPH), pulling the iBR lever in will e
ngage re-
verse. At speeds above 7 km/h (5 MPH),
pulling the iBR lever in w ill engage the brake.
44
______________
Page 47
When the iBR lever is released after braking or reverse operation, neutral is engaged.
WARNING
If the throttle lever is still pulled in when releasing the iBR lev er, for­ward movement will be initiated after a short delay. If forward ac­celeration is not desired, release the throttle lever.
CONTROLS
Refer to subsection for detailed instructions.
NOTE: Braking power is relative to iBR lever position.
OPERATING INSTRUCTION S
6) Mode Button
The MODE button is located directly below the multifunction gauge.
smo2014-005-052_e
TYPICAL
1. MODE button
Rotax ACE 900
It is used to scroll through the multi­function displays.
Rotax ACE 900 HO
It is used to activate or deactivate SPORT mode and to scroll t hrou g h the multifunction displays.
Refer to subsection for details.
MULTIFUNCTION GAUGE
_______________
45
Page 48
MULTIFUNCTION G AUGE (LCD)
The multifunction gauge (LCD) is lo­cated above the glove box.
Multifunction Gauge Description
1
34657
smo2014-005-095_a
1. Multifunction display
2. Fuel level display
3. Low fuel level indicator
4. Check engine indicator
5. Engine temperature indicator
6. Low oil pressure indicator
7. Maintenance reminder indicator
Rotax ACE 900 HO
2
Models with iBR
10
smo2014-005-015_b
10. iBR fault indicator
11. GPS satellites synch
1) Multifunction Display
The multifunction display is used to:
– Display the WELCOME message
on power up.
– Activating and setting modes of op-
eration.
– Display scrolling messages of func-
tion activation or system faults.
– Display fault messa ges.
11
smo2014-005-015_a
TYPICAL
8. Touring mode indicator
9. Sport mode indicator
2) Fuel Level Display
Bar gauge continuously indicates the level of fuel in the fuel tank while riding.
1
2
98
3
smo2014-005-095_b
1. Fuel level display
2. Top segment
3. Bottom segment
When the fuel tank is full, 8 segments (bars) of the indicator are turned on.
46
______________
Page 49
MULTIFUNCTION GAUGE (LCD)
Whenthefueltankisalmostempty, the two bottom segments flash and the low fuel indicator lamp starts flash­ing.
3) Low Fuel Level Indicator
When this indicator starts flashing, it in­dicates that there is approximately 12 L (3.2 U.S. gal.) of f ue l left in fuel tank.
4) Check Engine Indicator
When this indicator is ON, it indicates an engine fault, look for a message at the LCD display.
When this indicator b lin ks, it indicate s that the LIMP HOME mode is acti­vated.
When the check engine indicator comes on, you may seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintenance, repair, or replace­ment. Please refer to the
US EPA
EMISSIONS-RELATED WARRANTY
contained herein for information about warranty claims.
Refer to for more details.
5) Engine Temperature Indicator
TROUBLESHOOTING
section
When this indicator is ON, it indicates low oil pres sure, look for a message at the LCD display.
7) Maintenance Reminder Indicator
The maintenance reminder indicator comes ON when required mainte­nance is due.
When the m aintenance reminder indi­cator comes on, you may seek service from an authorized Sea-Doo dealer, repair shop, or person of your own choosing for maintena nce, repair, or re­placement. Please refer to the
US EPA
EMISSIONS-RELATED WARRANTY
contained herein for information about warranty claims.
8) Touring Mode Indicator (Rotax ACE 900 HO)
When the TOURING m ode indicator is ON, the default TOURING mode is ac­tive.
NOTE: TOURING mode indicator will turn off once SPORT mode is activated and will come on again when SPORT mode is deactivated.
9) Sport Mode Indicator (Rotax ACE 900 HO)
The SPORT mode indicator is normally off.
When sport mode is selected, the SPORT mode indicator will come on and stay on until sport mode is deacti­vated, or the watercraft is shut down.
When this indicator is ON, it indicates that engine or exhaust system may be overheating.
6) Low Oil Pressure Indicator
10) iBR Fault Indicator (Models with iBR)
_______________
47
Page 50
MULTIFUNCTION GAUGE (LCD)
The iBR fault indicator comes ON when a fault in the iBR sys tem has been detected.
Refer to section for details.
11) GPS Active Indicator (Models with iBR)
A GPS incorporated in the multifunc­tion gauge provides the speed in the multifunction display.
This is confirmed when the GPS active indicator is visible in the digital screen.
TROUBLESHOOTING
sub-
Navigating the Multifunction Display
WARNING
Do not adjust display while riding, you could lose control.
Selecting Functions
When the electrical system is pow­ered up and the cluster has completed itsselftestfunction,aWELCOME ABOARD SEA-DOO scrolling mes­sage will appear for a few seconds. After the welcome message, the mul­tifunction display will display the last selected option.
NOTE: You can skip the welcome message by press ing the MODE but­ton.
NOTE: To change the unit of measure­ment or the language displayed, see your authorized Sea-Doo dealer.
1. To selec t the various options avail-
able through the multifunction dis­play, press quickly the MODE but­ton repeatedly until the desired dis­play options is visible:
– SPEED –RPM –HOUR
Display O ption Description
Speed
The SPEED can be displayed in km/h or MPH depending on the unit of mea­surement setting.
Models with iBR
The speed indication is based on a GPS (Global Positioning System) incorpo­rated within the multifunction gauge.
If for some reason the GPS signal is lost, a default mode is used whereby, the speed is calculated using infor­mation received from other systems to provide an estimated watercraft speed.
RPM
The RPM is displayed as a numerical value.
Hour
The HOUR is used to display the a ccu­mulated engine hours.
The multifunctio n display is also used to display a menu for the selection of various functions which permit chang­ing the numerical display indication, system modes of operation (Rotax ACE 900 HO), and active system fault messages.
48
______________
Page 51
EQUIPMENT
NOTE: Illustrations may not be accurate for every model and are only provided as a visual guide.
NOTE: Some vehicle safety labels are not show n on illustrations. For information on vehicle safety labels, refer to
WATERCRAFT SAFETY LABELS
subsection.
smo2014-005-059_a
TYPICAL - 2UP MODEL
smo2014-005-060_a
TYPICAL - 3UP MODEL
_______________
49
Page 52
EQUIPMENT
1) Glove Box
A small storage compartment for per­sonal articles, and the video, located at front of seat.
NOTE: Glove box is not watertight. Push tab forward to open glove box.
SAFETY DVD
smo2014-005-042_a
1. RH side panel
smo2014-005-006_a
1. Glove box
2. Tab
2) Safety Equipment Kit Storage Compartment
A small area to store safety equipment kit or emerge ncy kit only (not supplied with vehicle).
NOTICE
for general storage. Do not store any other items in this area. Storing other items in this area can damage the vehicle.
To open this storage compartment, manually release and remove the RH side panel.
This area is not intended
smo2014-005-043
TYPICAL - RH SIDE PANEL REMOVED
3) Storage Bin (Convenience Package)
A convenient area to c arry personal ar­ticles.
To open the storage bin front cover, release the lid hooks on each side. Always close and latch cove r when rid­ing.
50
______________
Page 53
smo2014-005-011_a
TYPICAL
1. Front cover
2. Lid hooks
EQUIPMENT
smo2014-005-092_a
TYPICAL - SEAT LATCH
1. Seat latch handle
Removing the seat provides access to the rear storage compartment (3UP models only), operator's guide, the fire extinguisher (not supplied with vehi­cle) and the fuel cap.
WARNING
Never carry any loose, heavy, sharp, or breakable objects in the storage bin. Do not exceed maxi­mum load capac ity; 2.5 kg (5 lb). Never operate the watercraft with the storage bin front cover open. This is not a watertight compart­ment.
4) Seat
The seat latch is located under the back end of the seat.
Toremovetheseat,pushuponthe latch handle. Release the latch handle and slide the seat backward.
smo2014-005-004_c
TYPICAL - SEAT REMOVED
1. Fire extinguisher
2. Fuel cap
smo2014-005-086_a
TYPICAL - FLIP SIDE OF REMOV
1. Operator's guide
ED SEAT
_______________
51
Page 54
EQUIPMENT
To install the seat, position the seat in place and push the seat forward until the latch clicks.
Pull up on the rear portion of the seat to ensure it is properly latched.
5) Passenger Handholds
The seat strap provides a handhold for a passenger to hold on to when riding.
The sides of the molded grab handle at the rear of the seat also provide a hand­hold for a passenger.
NOTICE
grab handle to tow anything or to lift the w atercraft.
Never use the molded
smo2014-005-047_a
TYPICAL
1. Boarding step
WARNING
The engine must be shut off before attempting to board the watercraft using the boarding step.
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TYPICAL - PASSENGER HANDHOLD S
1. Seat strap
2. Molded grab handle
The rear portion of the molded grab handle also provides a handhold for the skier/wakeboarder spotter (3up mod­els) or for boarding the watercra ft from the water.
6) Boarding Step (Convenience Package)
A convenient step used for boarding the watercraft from the water.
Pull down the step with your hand and hold until a knee is put on the step.
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BOARDING STEP HELD DOWN FOR BOARDING FROM WATER
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NOTICE
– Never use the step for boarding a
watercraft that is out of wat er.
– Never use the step for pulling,
towing, diving or jumping, or any other purpose other than as a boarding step.
– Only one person at a time on the
step.
– Only board the step with a knee,
not a foot.
Models with iBR
EQUIPMENT
WARNING
Be aware of the iBR gate move­ment when starting the engine, shutting down the engine or using the iBR lever. Automatic move­ment of the gate may squeeze fin­gers or toes of people taking a hold on the back or your PWC.
7) Boarding Platform
The rear deck area serves as the board­ing platform.
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TYPICAL - 3UP MODEL
1. Boarding platform
8) Front and Rear Eyelet
Eyelets can be used for mooring, tow­ing a water skier (3UP models), wake­boarder or tuber (3UP models), and as tie-down points when trailering your watercraft.
Front Eyelet
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TYPICAL - 2UP MODEL
1. Boarding platform
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TYPICAL
1. Front eyelet
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EQUIPMENT
Rear Eyelet
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TYPICAL
1. Rear eyelet
9) Bilge Drain Plug
Unscrew drain plug whenever water­craft is on the trailer. This will allow water accumulated in the bilge to be evacuated and helps to reduce con­densation.
10) Sponsons
Two fixed sponsons, one on each side at the rear of the hull, assist in water­craft stability. The sponsons are not adjustable.
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1. Sponson
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TYPICAL
1. Drain plug
Step 1: Untighten Step 2: Tighten
NOTICE
Ensure drain plug is prop­erly secured prior to launching the watercraft in water.
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BREAK-IN PERIOD
Operation During Break-In Period
A break-in period of 5 operating hours is recommended before running the watercraft at sustained full throttle.
During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief f ull acceleration and speed variations contribute to a good break-in.
NOTICE
throttle accelerations or operation, prolonged cruising speeds are detri­mental during the break-in period.
Continued wide open
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OPERATING INSTRUCTIONS
WARNING
Always perform the
SPECTION
watercraft. Be sure to read the
before operating this
SAFETY INFORMATION WATERCRAFTINFORMATION
tions and be thoroughly familiar with the iControl technology.
Should any control or instruction not be fully understood, refer to an authorized Sea-Doo dealer.
PRE-RIDE IN-
and the
sec-
Boarding the Watercraft
As with any watercraft, boarding should be done carefully and engine must not be running.
WARNING
Engine must be OFF and tether cord must be removed when boarding the watercraft or when using the boarding step. Never use propulsion system compo­nents as a supporting point to board the watercraft.
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Boarding from Water
Ensure there is at least 90 cm (3 ft) of water underneath the lowest rear por­tion of the hull.
Take into account that the hull will be lower in the water when all passen­gers are aboard. Be certain to maintain the specified depth so sand, pebbles and rocks will not be drawn up in the propulsion system.
Models with iBR
WARNING
Never use the iBR gate as a step or support to board the watercraft. Be careful not to bump yourself on the gate when boarding.
Boarding from a Dock
When boarding from a dock, slowly place one foot on the watercraft foo board nearest the dock while holding the handlebar, and at the same time, transfer the body weight to the ot side in order to balance the watercraft.
Then bring the other foot over and place it on the other footboard. Push the watercraft away from the dock.
her
the seat
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A. Maintain at least 90 cm (3 ft) underneath
the low est rear portion of the hull when all passengers are aboard
t-
NOTICE
ing the watercraft in shallower water may damage the propulsion system.
Operator Alone
Starting the engine or rid-
Models Without a Boarding Step
1. Using one hand, grab the rear han­dle.
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2. With the other hand on the boarding platform, lift your body until you can lay one knee on the boarding plat­form.
OPERATING INSTRUCTIONS
smo2014-005-073
Sit astride the seat.
Models with a Boarding Step
smo2014-005-071
3. Lay the other knee on the boarding platform.
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4. Take hold of the seat strap to help maintain your balance and step for­ward onto the footboards on either side of the seat.
Using one hand, lower the boarding step.
Using the other hand, take hold of the edge of the boarding platform, then pull yourself up so that you can knee onto the boarding step.
NOTICE
– Never use propulsion system
components to board.
– Only board the step with a knee,
not a foot.
Reachforwardwithonehandandtake hold of the molded handle behind the seat, then knee onto the boarding step.
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Holdingontothehandlebehindthe seat, step up onto the boarding plat­form.
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OPERATING INSTRUCTIONS
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WARNING
Engine must be OFF and tether cord must be removed when boarding the watercraft or when using the boarding step. Never use propulsion system compo­nents as a supporting point to board the watercraft.
In choppy water, while in the water, the passenger may hold the water­craft steady to help the operator climb aboard.
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Take hold of the seat strap to help main­tain your balance and step forward onto the footboards on either side of the seat.
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Sit astride the seat.
Operator with a Passenger
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The passenger then climbs onto the watercraft while the operator main­tains balance by sitting as close as pos­sible to the console.
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The operator climbs on the watercraft in the same way as explained previ­ously.
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OPERATING INSTRUCTIONS
smo2014-005-079
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OPERATING INSTRUCTIONS
How to Start Engine
WARNING
Before starting the engine, the op­erator and passenger(s) should al­ways:
– Be properly seated on the water-
craft
– Have a firm grip on a handhold
or hold on to the waist of the per­soninfrontofthem
– Wear appropriate protective
clothing including a PFD ap­proved by local authorities and a w et suit bottom.
– OnmodelswithnoiBR,thePWC
will move forward as soon as engine is started.
NOTICE
90 cm (3 ft) of water under the low­est rear portion of the hull when all passengers are aboard prior to start­ing the engine. Otherwise damage to the propulsion system compo­nents m ay occur.
1. Attach the tether cord clip to your PFDortothewrist(wriststrapre­quired).
2. Firmly grip the handlebar with your left hand and place both feet on the footboards.
3. Install the tether cord on the engine cut-off switch.
4. Depress the engine START/STOP button to crank the engine.
5. Release engine START/STOP but­ton immediately after engine is started.
Ensure there is at least
NOTICE
START/STOP button more than 10 seconds to avoid starter over­heating. A rest period should be ob­served between the cranking cycles to allow the starter to cool down.
Do not hold engine
How to Stop the Engine
Models with iBR
WARNING
To maintain watercraft directional control, the engine should be running until the watercraft is stopped.
Models Without iBR
WARNING
The engine must stop running for the watercraft to come to a full stop.
All Models
The engine m ay be shut off using one of two methods:
– Pressing the engine START/STOP
button, or
– Removing the tether cord from the
engine cut-off switch.
WARNING
Never leave the tether cord on the engine cut-off switch when dis­embarking watercraft to prevent theft, accidental engine starting, and to avoid unauthorized use by children or others.
WARNING
The tether cord clip should always be attached to the op sonal flotation device or to the wrist (wrist strap required) when starting or opera craft.
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ting the water-
erators per-
Page 63
OPERATING INSTRUCTIONS
How to Steer the Watercraft
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Turning the handlebar pivots the jet pump nozzle which controls the water­craft direction. Turning the handlebar to the right will turn the watercraft to the right, turning the handlebar to the left turns the watercraft to the left. The throttle should be applied to turn the watercraft.
WARNING
Throttle should be applied and handlebar turned to change the di­rection of the watercraft. Steering efficiency will differ depending on the amount of throttle applied, the number of passengers, the load, the water co nditions and t he en­vironmental factors such as the wind.
Unlike a car, a watercraft needs some throttle to turn. Practice in a safe area applying the throttle and turning away from an imaginary object. T his is a good collision avoidance technique.
WARNING
Directional control is reduced when the throttle is released and lostwhentheengineisof
f.
The watercraft behaves differently with a passenger and requires greater skill. The passenger(s) should always grip the seat strap, the molded grab handle, or the waist of the person ahead of them. Reduce speed and avoid sharp turns. Avoid choppy water conditions when carrying a passenger.
Tight Turns and Other Special Maneuvers
Any tight turns or special maneuvers that will cause the air inlet openings to be kept under water for a prolonged time, water will seep into the bilge.
Combustion engines need air to oper­ate; consequently this watercraft can­not be totally watertig ht.
NOTICE
are kept under water, such as turning constantly in tight circles, plunging the bow through waves, or capsiz­ing the watercraft, water may seep into the bilge, which may cause se­vere damage to internal parts of the engine. Refer to the section contained in this guide.
O.T.A.S. (Off-Throttle Assisted Steering)
The O.T.A.S. (Off-Throttle Assisted Steering) system provides additional maneuverability in off-throttle situa­tions.
If the d river releases the throttle t o idle when initiating a full turn, the O .T.A.S. system will be electronically activated, and will slightly increase engine speed to allow completion of the turn.
When the handlebar is brought back towards its center position, the throt tle reverts to idle.
We recommend that you fa m iliarize yourself with this feature during your first ride.
If the air inlet openings
WARRANTY
TM
System
-
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OPERATING INSTRUCTIONS
How to Engage Neutral (Models with iBR)
WARNING
The drive shaft and impeller are always turning when the engine is running, even in neutral position. Keep away from the propulsion system of the watercraft.
When the watercraft is first started, the iBR system automatically sets the neutral position by default.
To engage neutral from forward posi­tion, tap the iBR lever.
To engage neutral from reverse posi­tion, release the iBR lever and throttle lever.
How to Engage Forward (Models with iBR)
To engage forward from neutral po­sition, tap on the throttle lever. The watercraft will accelerate forward.
How to Engage and Use Reverse (Models with iBR)
Reverse can only be engaged between idle speed and the threshold forward speed of 7 km/h (4 MPH).
To engage reverse position, the iBR lever on the LH handlebar must be pulled in at least 25% of the lever travel.
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TYPICAL - iBR LEVER
1. iBR lever
2. Lever released position
3. Approximate 25% position
4. Operating range
To engage forward from reverse posi­tion, release the iBR lever, then tap the throttle lever.
To re-engage forward from braking, si­multaneously pull in the throttle lever while releasin g the iBR lever. The wa­tercraft will accelerate forward after a short delay.
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TYPICAL - ENGAGING NEUTRAL
1. Throttle lever
When operating the iBR lever in re­verse mode, the throttle lever can be used to control engine RPM, and thus the amount of reverse thrust pro­duced.
By modulating throttle lever, reverse thrust can be more precisely con­trolled. Too much RPM will create water turbulence and reduce reverse efficiency.
NOTE: Engine power will be limited whenever the iBR lever position is changed.
Release the iBR lever to end reverse operation.
To stop rearward motion after iBR lever release, apply enough throttle to stop rearward movement.
WARNING
The brake function has no effect when travelling in reverse.
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OPERATING INSTRUCTIONS
Available engine power is limited in reverse mode, which limits reverse speed.
WARNING
Only use reverse at slow speed and for the shortest time possible. Always ensure the path behind is clear of objects, obstacles and people.
When operating in reverse, turn the handlebar in the opposite direction that you want to move the rear of the watercraft.
For example, to steer the rear of the watercraft to port (left), turn the han­dlebar to starboard (right).
How to Engage and Use Braking (Models with iBR)
WARNING
– The engine must be running to
be able to use the brake.
– The brake is only applicable
when operating in forward movement, it has no effect on rearward motion.
– The brake cannot prevent your
PWC from drifting due to cur­rent or wind.
The braking function can only be en­gaged during forward operation at or above the threshold speed of 7 km/h (4 MPH).
Braking is engaged and controlled when the iBR lever on the LH handle­bar is pulled in at least 25% of its travel.
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TYPICAL - STEERING DIRECTION REVERSED WHEN BACKING
CAUTION Steering direction in reverse is opposite of forward. To steer the stern to port (left) in re­verse, turn the handlebar to star­board (right). To steer the stern to starboard (right), turn the handle­bar to port (left). Reverse operation should be practiced in open waters in order to become full y familiar with the controls and watercraft handling characteristics before operating in close quarters.
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TYPICAL - iBR LEVER
1. iBR lever
2. Lever released position
3. Approximate 25% position
4. Operating range
WARNING
Braking should be practiced in open waters and at gradually in­creasing speeds in order to be­come fully familiar with the con­trols and watercraft handling char­acteristics.
When iBR lever is applied, the throttle lever command is overridden and en­gine throttle control is now dependant
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OPERATING INSTRUCTIONS
on th e iBR lever position. Braking can thus be modulated by using only the iBR lever.
Watercraft deceleration is proportional to the braking force. The more the iBR lever is pulled in, the g reater the brak­ing force applied.
NOTE: Be careful to gr adually ac tuate the iBR lever to adjust intensity of the braking force and simultaneously re­lease the throttle lever.
CAUTION When braking, rid­ers must brace themselves against the deceleration force to prevent from moving forward on the water­craft and losing balance. The oper­ator should always keep both hands on the handlebars, and all passen­gers should maintain a firm grip of a handhold or the waist of the person infrontofthem.
WARNING
Stopping distance will vary de­pending on initial speed, load, wind, number of riders, water con­ditions, and the amount of braking power commanded by the oper­ator. Always adjust your riding style accordingly.
When the watercraft slows to less than 7 km/h (4 MPH), braking mode ends and reverse mode is engaged. Release the iBR lever once the water­craft is stopped. Otherwise, a rear­ward movement will be initiated.
CAUTION As the watercraft slows to a stop, the wake created by the watercraft will catch up and tend to push the watercraft forward. Ensure there are no obstacles or bathers in the direction of travel.
If the throttle lever is still pulled in when releasing the iBR lever, the wa­tercraft will accelerate forward after a short delay. Acceleration will be pro­portional to the throttle lever position.
WARNING
If forward acceleration is not de­siredwhenthebrakeleverisre­leased, release the throttle lever.
When at speed and the brake is first applied, a plume of w ater will shoot up in the a ir behind t he watercraft which may cause the operator of a following watercraft to momentarily loos e sight of your PWC.
WARNING
– It is important to inform the
operator of a watercraft who intends to follow in a convoy formation, of the braking and maneuvering capability of your PWC, what the plume of water indicates, and that a greater dis­tance m ust be maintained be­tween watercraft.
– Be aware that other boats fol-
lowing or operating in close proximity may not be able to stop as quickly.
Braking in a Turn
Braking can be initiated during a turn using the iBR lever as previously de­scribed. Get ready to maintain yo balance while the wake is crossing your PWC.
CAUTION As the watercraft slows to a stop while braking in a turn, the wake created by t craftwillcatchupandtendtopush the watercraft sideways. Be pre­pared to maintain balan wake crossed the watercraft.
he water-
ce as the
ur
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General Operating Recommendations
Rough Water or Poor Visibility Operation
Avoid operation in these conditions. If youmustdoso,proceedwithcaution using minimum speed.
Crossing Waves
OPERATING INSTRUCTIONS
The operator must grip the handlebar firmly and keep both feet on the foot­boards.
The passenger must grip the hand­holds with both hands and keep both feet on the footboards.
Reduce speed. Always be prepared to steer and main-
tain your balance as necessary. When going over waves, raise your
body slightly off the seat to absorb the shocks with your legs.
When crossing wakes, always keep a safe distance from watercraft ahead.
WARNING
When crossing wakes, slow down. Operator and passenger(s) should brace themselves and adopt a semi-standing position to help absorb the bumps. Do not jump waves or wakes.
Stopping/Docking
When the throttle is released, the wa­tercraft is slowed by water drag against the hull. The stopping distance will vary depending on the watercraft size, weight, speed, water surface condi­tion, presence and direction of wind and current.
smo2014-005-083
The operator should practice in open waters at various speeds to become familiar with the stopping distances under different conditions.
Models Without iBR
WARNING
The engine must stop running for the watercraft to come to a full stop.
Models with iBR
WARNING
Always practice braking in open waters ensuring there are no wa­tercraft or boats in your immediate vicinity, especially astern. Other users of the waterways may not be able to maneuver or stop in time to avoid you should you unexpect­edly come to a full stop in front of them.
The iBR system can also be used for slowing down or for stopping the watercraft more quick ly, and for in­creasing maneuverability especially when docking. Stopping using the iBR system in a straight line and in a turn should be practiced extensively to bec ome familiar with the handling characteristics of the watercraft under partial or full braking conditions.
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OPERATING INSTRUCTIONS
When at speed and the brake is first applied, a plume of w a ter will shoot up in the air behind the watercraft and may cause the operator of a following watercraft to momentarily loos e sight of your PWC.
WARNING
It is important to inform the oper­ator of a watercraft who intends to follow in a convoy formation of the braking and maneuvering capabil­ity of your PWC, what the plume of water indicates, and that a greater distance should be maintained be­tween both of you.
The operator should also practice dock­ingwithanimaginarydockusingthe various controls available (iBR lever and throttle lever).
Release t he throttle at a sufficient dis­tance before the expected landing area.
Drive slowly towards the beach and shut off the engine before the water is less than 90 cm (3 ft) deep under the lowest rear portion of the hull. Then pull the watercraft to the beach.
NOTICE
shallow water may result in damage to the propulsion system compo­nents. Always shut off the engine before the water is less than 90 cm (3 ft) deep, and never use reverse or braking.
Riding the watercraft in
Reduce speed to idle. Maneuver using a combination of the
iBR lever and throttle lever, shifting to neutral, reverse, or forward as re­quired.
Remember that when operating in re­verse, steering direction is reversed. Turning the handlebars to the left will move the stern to the right when bac k ­ingup,andvice-versa.
WARNING
Directional control is reduced when the throttle is released and/or when engine is off. Steer­ing direction is reve r sed when op­erating the watercraft in reverse.
Beaching
NOTICE
run the watercraft to the beach.
It is not recommended to
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OPERATING MODES (ROTAX ACE 900 HO)
Touring Mode
By default, the watercraft is in TOUR­ING mode of operation when first started.
A TOURING mode indicator is ON in the m ultifunction gauge to confirm the active mode of operation.
TOURING MODE INDICATOR
2. Depress and hold the MODE button foratleast3/4ofasecond.
smo2014-005-052_e
TYPICAL
1. Mode button
Two beeps will be heard and the fol­lowing message will be displayed in the multifunction gauge:
Sport Mode
When selected, SPORT MODE pro­vides for instant throttle response and more rapid accelerations th an TOUR­ING MODE.
A SPORT mode indicator is ON in the multifunction gauge to confirm the ac­tive mode of operation.
Once activated, SPORT MODE will re­main active until it is deactivated by the operator, or the engine is shut down whereby it defaults back to TOURING MODE.
Activating Sport Mode
To activate sport m ode, carry out the following:
WARNING
When activating sport mode, be sure to maintain situational aware­ness of other watercraft, obstacles, or persons in the water.
MESSAGE DISPLAYED
ENTERING SPORT MODE ­INCREASED ACCELERATION ­INSTRUCT PASSENGERS TO HOLD ­PRESS_MODE_BUTTON
WARNING
Ensure passengers are advised that sport mode provides for in­creased accelerations and that they are to hold on tightly.
3. Press the MODE button again to acknowledge the message and acti­vate sport mode.
One beep will be heard and a sc rolling SPORT MODE ACTIVATED message will momentarily confirm that sport mode has been activated.
1. Start engine.
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OPERATING MODES (ROTAX ACE 900 HO)
MESSAGE DISPLAYED
SPORT MODE ACTIVATED
NOTE: After a few seconds, the gauge will revert to its normal display.
4. Ensure the SPORT mode indicator is turned on.
SPORT MODE INDICATOR
NOTE: The SPORT mode indicator will
comeonandstayonaslongassport mode is active. If the throttle is not fully released a nd the engine is not at idle, SPORT mode cannot be activated. The following message will then ap­pear in the multifunction gauge.
MESSAGE DISPLAYED
SPORT MODE - RETURN TO IDLE TO ACTIVATE
Release the throttle. Once the engine has returned to idle, SPORT mode will be activated.
Deactivating Sport Mode
To deactivate sport mode, carry out the following:
WARNING
When deactivating sport mode, be sure to maintain situational aware­ness of other watercraft, obstacles, or persons in the water.
1. Depress and hold the MODE button for 3/4 of a second.
NOTE: The following message will scroll in the multifunction display: SPORT M ODE DEACTIVATED.
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TYPICAL
1. MODE button
Page 71
NOTE: The following message will scroll in the multifunction display: SPORT M ODE DEACTIVATED.
MESSAGE DISPLAYED
SPORT MODE DEACTIVATED
NOTE: After a few seconds, the multi­function gauge will revert to its normal display.
2. Ensure the TOURING mode indic a­tor is on.
OPERATING MODES (ROTAX ACE 900 HO)
TOURING MODE INDICATOR
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SPECIAL PROCEDURES
Jet Pump Water Intake and Impeller Cleaning
WARNING
Keep away from intake grate while engine is running. Items such as long hair, loose clothing or per­sonal flotation device straps can become entangled in moving parts.
Weeds, shells or debris can get caught on the in take grate, drive shaft and/or impeller. A clogged water intake m ay cause troubles such as:
Cavitation: Engine speed is high
but watercraft moves slowly due to reduced jet thrust, jet pump compo­nents may be damaged.
Overheating: Since the jet pump
operation controls the flow of w a­ter to cool the exhaust system, a clogged intake will cause the ex­haust to overheat and damage ex­haust components.
A weed clogged area can be cleaned as follows:
WARNING
If it is necess ary to reach in to re­move any foreign object caught in the propulsion system, the tether cord MUST BE REMOVED from the engine cut-off switch
Models with iBR
If the aforementioned metho d does not work, the following can be per­formed:
– With engine running and before ap-
plying throttle, pull the iBR lever in to select reverse operation and vary throttle quickly several times.
– Repeat procedure if necessary.
All Models
If system is still blocked, move the wa­tercraft out of the water for cleaning. Refer to
ING
.
On-Beach Water Cleaning
ON-BEACH WATER CLEAN-
WARNING
The tether cord MUST BE RE­MOVED from the engine cut-off switch to prevent accidental en­gine starting before cleaning the propulsion system components.
Place a cardboard or a carpet beside the watercraft to prevent sc ratching when turning the watercraft for clean­ing.
Rotate the watercraft to any side for cleaning.
In-Water Cleaning
Rock the watercraft several times while repeatedly pressing engine START/STOP button for short periods without starting the engine. Most of the time, this will remove the block­age. Start engine and make sure wa­tercraft operates properly.
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TYPICAL - 2UP MODEL WITHOUT iBR
SPECIAL PROCEDURES
To turn the watercraft upright, ensure the engine is off and the tether cord is NOT ontheenginecut-offswitch. Then grab the inlet grate, step on a side bumper rail, and use your weight to rotate the watercraft towards you.
NOTE: A label on the stern near the flushing connector provides instruc­tions on how to turn the watercraft right side up. The label is upside down sothatitcanbereadwhenthewater­craft is overturned.
Clean the water intake area. If the sys­tem is still clogged, refer to an autho­rized Sea-Doo dealer for servicing.
NOTICE
for damage. Refer to an authorized Sea-Doo dealer for repair as neces­sary.
Inspect water intake grate
Capsized Watercraft
The watercraft is designed so that it should not turn over easily. Two spon­sons mounted on the side of the hull, assist watercraft stability. If it turns over, it will remain capsized.
WARNING
When watercraft is capsized, do not attempt to restart the engine. Operator and passengers should always wear approved personal flotation devices.
CAUTION Heat exchanger in the hull may become very hot. Avoid any contact with the heat changer as burns may occur.
ex-
smo2014-005-066_a
When the watercraft is returned to its normal operating position, the engine can be started normally.
NOTE: It is recommended to ride the vehicle for approximately 5 minutes with engine speed lower than 5000 RPM to e vac ua te any water that might have been accumulated in the bilge. Never exceed 5000 RPM. If not, water could get inside the eng ine.
NOTICE
capsized for more than 5 minutes, do not attempt to crank the e ngine to avoid water ingestion that would damage the engine. See an autho­rized Sea-Doo dealer as soon as pos­sible.
NOTICE
crank, do not attempt to start it any­more. Otherwise, the engine could be damaged. See an authorized Sea-Doo dealer as soon as possi­ble.
If the watercraft has been
If the engine does not
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SPECIAL PROCEDURES
As soon as possible, check for pres­enceofwaterinthebilge. Drainas necessary when back to the shore.
Submerged Watercraft
To limit damages to the engine, per­form the following procedure as soon as possible.
Drain bilge. If it was submerged in salt water, spray
bilge and all components with fresh waterusingagardenhosetostopthe salt corroding effect.
NOTICE
the engine. Water trapped in intake manifold would flow towards the engine and possibly cause severe engine damage.
Bring t he watercra ft to an autho rized Sea-Doo dealer as soon as possible to have it serviced.
Never try to crank or start
NOTICE
fore you have the engine serviced, the greater the damage to the en­gine will be. Failure to have the en­gine properly serviced may cause severe engine damage.
The longer the delay be-
Towing the Watercraft in Water
Special precautions should be taken when towing a Sea-Doo watercraft in water.
The maximum recommended towing speed is 21 km/h (13 MPH).
Ifyouhavetotowthewatercraft, clamp the water supply hose in the engine compartment.
To access the water supply hose, turn the LH access cover knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rearward to re­move.
NOTICE
fore you have the engine serviced, the greater the damage to the en­gine will be.
The longer the delay be-
Water-Flooded Engine
NOTICE
the engine. Water trapped in intake manifold would flow towards the engine and possibly cause severe engine damage.
Bring t he watercra ft to an autho rized Sea-Doo dealer as soon as possible to have it serviced.
Never try to crank or start
smo2015-005-005_a
LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
WARNING
Some components in the engine compartment may be hot. To avoid injury, wait for engine to cool down.
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CAUTION Make sure the hos e is properly clamped before towing the watercraft. If hose is not prop­erly clamped when engine is not running, water will accumulate in the exhaust system, will enter the engine and cause damages.
SPECIAL PROCEDURES
NOTICE
Failure to follow these instructions may result in damage to the engine. If you must tow a stranded watercraft in water, be sure not to exceed the maximum towing speed of 21 km/h (13 MPH).
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1. Water supply hose
Reinstall the LH access cover in the re­verse of the removal procedure and lock the knob by turnin g it 1/4 turn counterclockwise.
smo2015-005-005_b
LH A CCESS COVER
1. To lock, turn the knob 1/4 turn
counterclockwise
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SPECIAL PROCEDURES
This page is
intentionally blank
74
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Page 77
MAINTENANCE
INFORMATION
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75
Page 78
MAINTENANCE SCHEDULE
Maintenance is very important for keeping the watercraft in a safe operating con­dition. The watercraft should be serviced as per the maintenance schedule.
A repair shop or person of the owner's choosing may maintain, replace, or re­pair emission control devices and systems. These instructions do not require components or service by BRP or authorized Sea-Doo dealers. Although an au­thorized Sea-Doo dealer has an in -depth technical knowledge and tools to service the Sea-Doo personal watercraft, the emission-related warranty is not condi­tioned on the use of an authorized Sea-Doo dealer or any other establishment with which BRP has a commercial relationship. For emission-related w arranty claims, BRP is limiting the diagnosis and repair of emission-related parts to the authorized Sea-Doo dealers. For more information, please refer to the
EMISSION-RELATED WARRANTY
owner’s responsibility. A warranty claim may be denied if, among other things, the owner or operator caused the problem through improper maintenance or use.
You must follow the instructions for fuel requirements in the fueling section of this manual. Even if gasoline containing greater than ten volume percent ethanol is read ily available, the US EPA issued a prohibition against the use of gasoline containing greater than 10 vol% ethanol that applies to this vehicle. The use of gasoline containing greater than 10 vol% ethanol with this engine may harm the emission control system.
contained herein. Proper maintenance is the
US EPA
Disregard the information pertainin g to the follo wing systems if the watercraft is not equipped with these features:
– iBR (intelligent Brake and Reverse )
Carry out all maintenance as listed in the schedule whenever the hours or time of each column is reached.
NOTE: As an example, at 200 hours or 2 years, complete all items in this colum n and ALSO in the EVERY 100 hours or 1 year column.
WARNING
Failure to properly maintain the watercraft accor schedule and procedures can make it unsafe to operate.
The maintenance schedule does not exempt the pre-
ding to the maintenance
ride inspection.
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MAINTENANCE SCHEDULE
A: ADJUST C: CLEAN
I: INSPECT L: LUBRICATE
FIRST50HOURS OR 1 YEAR
EVERY 100 HOURS OR 1 YEAR
EVERY 200 HOURS OR 2 YEARS
R: REPLACE
O: OPERATOR
TO BE PERFORMED BY
RS:REPAIRSHOP
PART/TASKNOTE
ENGINE
Engine oil and filter R RS
Rubber mounts I RS
Corrosion protection (spray an anti-corrosion lubricant to metallic components in engine
(1)
L
compartment)
Engine rinsing C
PTO sleeve and seals
(3)
(2)
I, L,
R
(1) Every 10 hours in sa lt water use. (2) Daily rinsing after salt water use. (3) Replace oil seal and
O
two water seals at 200 hours (irrespective of number of
O
years). See NOTE 1 at the end of maintenance schedule
RS
table.
EXHAUST SYSTEM
Exhaust system I, C
(4)
O/RS
COOLINGSYSTEM
Hose and fasteners I RS
Coolant
I
(5)
R
RS
FUEL SYSTEM
iTC lever
Fuel cap, filler neck, fuel tank, fuel tank straps, fuel lines and connections
(6)
I, L O/RS
II
(7)
RS
Fuel system leak test I I RS
Throttle body and connecting so intake manifold
cket to
IRS
AIR INTAKE SYS TEM
Air intake silencer I RS
Flame arrestor I RS
ELECTRONIC MANAGEMENT SYSTEMS
(4) Daily flushing after s alt waterordirtywateruse.
(5) Replace coolant every 300 hours or 5 years
(6)SeeNOTE2attheendof maintenance schedule table. (7) After 100 hours of use or at storage period whichever comes first.
Fault messages I RS
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MAINTENANCE SCHEDULE
A: ADJUST C: CLEAN
I: INSPECT L: LUBRICATE R: REPLACE
O: OPERATOR RS:REPAIRSHOP
PART/TASKNOTE
ELECTRICAL SYSTEM
Spark plugs I R RS
Electrical connections and fastening (ignition system, starting system, fuel injectors, fuse box etc.)
Engine cut-off switch I I RS
Monitoring beeper I I O/RS
Battery and fasteners I
STEERINGSYSTEM
Steering cable and connections I I RS
FIRST 50 HOURS OR 1 YEAR
EVERY 100 HOURS OR 1 YEAR
EVERY 200 HOURS OR 2 YEARS
TO BE PERFORMED BY
II RS
(8) Inspect once a month.
(8)
O/RS
Steering nozzle bushings I I RS
O.T.A.S.
PROPULSION SYSTEM
Rubber boot (drive shaft) I RS
Impeller boot I RS
Impeller shaft seal, sleeve and O-ring I
Drive shaft/impeller splines I, L RS
Drive shaft/PTO splines I, L RS
Sacrificial anode I
Impeller and impeller wear ring clearance I RS
Pump mounts I RS
(9)
II RS
(7)
(10)
RS
O/RS
(9) Inspect operation.
(7) After 100 hours of use or at storage period whichever comes first. (10) Inspect each month (more often after salt water use) and change when necessary.
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MAINTENANCE SCHEDULE
A: ADJUST C: CLEAN
I: INSPECT L: LUBRICATE R: REPLACE
O: OPERATOR RS:REPAIRSHOP
PART/TASKNOTE
iBR SYSTEM (intelligent Brake and Reverse)
iBR lever
iBR gate backlash I I RS
iBR support plates I I RS
iBR friction sleeves I I RS
iBR connecting arm, sleeve and screws I I RS
iBR nut I I RS
iBR boot I I RS
iBR gate bushings I I RS
iBR air chamber I
(6)
FIRST50HOURS OR 1 YEAR
EVERY 100 HOURS OR 1 YEAR
EVERY 200 HOURS OR 2 YEARS
I, L O/RS
(11)
RS
TO BE PERFORMED BY
(6)SeeNOTE2attheendof maintenance schedule table. (11) Verify if there is water inside the air chamber. If water is present, it means that the iBR nut has a leak and needs to be replaced.
iBR protective guard I I RS
HULL AND BODY
Hull I O
Ride plate, heat exchanger, water intake grate and reinforcement plate
NOTE 1: Inspect for possible leak or damage on oil seal or two water seals, and PTO sleeve surface.
Lubricate grease chamber between the two water seals.
NOTE 2: The iTC and iBR levers should be inspected by depressing and releasing the levers to check for
freedom of movement. If any friction is felt, the lever must be taken apart, cleaned, inspected for wear and lubricated, refer to an authorized Sea-Doo dealer.
IO
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MAINTENANCE PROCEDURES
NOTE: Some vehicle safety labels are not shown on illustrations. Fo r infor­mation on vehicle safety labels, refer to
WATERCRAFT SAFETY LABELS
subsection. This section includes instructions for
basic maintenance procedures.
WARNING
Turn off the engine and follow these maintenance procedures when performing maintenance. If you d o not follow proper main­tenance procedures you can be injured by hot parts, m oving parts, electricity, chemicals or other haz­ards.
WARNING
Should removal of a locking device (e.g. lock tabs, self-locking fasten­ers, etc.) be required, always re­place with a new one.
NOTICE
rag, tool, etc., in the engine com­partment or in the bilge.
Engine Oil
Recommended Engine Oil
Use XPS 4-STROKE SYNTH. BLEND OIL (SUMMER) (P/N 293 600 121) or XPS 4-STROKE SYNTHETIC OIL (ALL CLIMATE) (P/N 293 600 112). (If the recommended XPS not available, use 5W40 or 10W40 API SERVICE SN synthetic oil).
Engine Oil Level
NOTICE
and refill if necessary. Do not over­fill. Operating the engine with an improper level may severely dam­age engine.
Never leave any object,
TM
engine oil is
Check level frequently
CAUTION Certain compo- nents in the engine compartment may be very hot. Direct contact may result in skin burn.
Oil level can be checked with water­craft either in or out of water.
OutofWater
NOTICE
CAUTION When operating the engine out of water, the heat exchanger may become very hot. Avoid any contact with the heat ex­changer as burns may occur.
1. Raise trailer tow pole, then block in
position when bumper ra il is level.
2. Install a garden hose on the exhaust
system flushing connector. Refer to
EXHAUST SYSTEM
tion and follow the procedure.
CAUTION
– Never run engine without supply-
ing water to th e exhaust system. Failure to cool exhaust system may severely damage it.
– Never run engine longer than
2 m inutes. Drive line seal has no cooling when watercraft is out of water. Also, extreme heat will damage engine.
3. With the engine already at normal
operating condition, let engine idle for 30 seconds then stop engine.
4. Wait at least 30 seconds for the oil to
settle in the engine.
Watercraft must be level.
in this sec-
InorOutofWater
5. To check level, remove access
cover located on rear of RH side of watercraft by turning counterclock­wise.
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MAINTENANCE PROCEDURES
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1. Maximum
2. Minimum
3. Operating range
9. Add oil to ensure the level is be­tween marks as required.
NOTE: Do not overfill.
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TYPICAL
1. RH access cover
6. Unscrew dipstick, pull it out and wipe clean.
NOTE: Inner side of RH access cover is equipped with an extension to facili­tate dipstick unscrewing.
smo2014-005-025_a
1. RH access cover - extension side
2. Dipstick
7. Reinstall dipstick, push in com­pletely.
8. Remove dipstick again and read oil level. It should be between the MAX and MIN marks.
To add oil:
– Place a funnel in the oil neck open-
ing.
– Add the recommen ded oil to the
proper level.
NOTE: Every time oil is added in the engine, the complete procedure ex­plained in this section must be carried out again. Otherwise, you will obtain a false oil level reading.
10. Properly reinstall dipstick and RH access cover.
Engine Oil Change and Oil Filter Replacement
The oil change and filter replacement may be performed by an authorized Sea-Doo dealer, repair shop, or person of your own choosing.
Engine Coolant
Recommended Engine Coolant
Always use LONG LIFE ANTIFREEZE (P/N 219 702 685) or equivalent. If the recommended coolant is not avail­able, use a low silicate, extended life ethylene-glycol premixed coolant (50%-50%) specifically formulated for internal combustion aluminum en­gines.
To prevent antifreeze deterioration, al­ways use the same brand and gra de. Never mix different brands or grades unless cooling system is completely flushed and re fille d.
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MAINTENANCE PROCEDURES
Engine Coolant Level
WARNING
Check coolant level with engine cold. Never add coolant in cooling system when engine is hot.
CAUTION Certain compo- nents in the engine compartment may be very hot. Direct contact may result in skin burn.
To access the expansion tank, turn the LH access cover knob 1/4 turn clock­wise, then pull out to unsnap the rear portionandsliderearwardtoremove.
With watercraft on a level surf ace, add coolan t until it is visible without exceeding the COLD level mark in coolant reservoir when engine is cold.
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1. Cold level mark
NOTE: The watercraft is level when it is in water. When on a trailer, raise trailer tow pole and block in th is posi­tion when bumper rail is level.
smo2015-005-005_a
LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
Locate the expansion tank cap.
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1. Expansion tank cap
Add premixed coolant to adjust coolant level between marks as required. Use a funnel to avoid spillage. Do not over­fill.
Properly reinstall and tighten expan­sion tank cap, then reinstall the LH access cover in the reverse of removal procedure and lock the knob by turning it 1/4 turn counterclockwise.
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LH A CCESS COVER
1. To lock, turn the knob 1/4 turn counterclockwise
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MAINTENANCE PROCEDURES
NOTE: A cooling system that fre- quently requires coolant is an indica­tion of leaks or engine problems. See an authorized Sea-Doo dealer.
Engine Coolant Replacement
Coolant replacement should be per­formed by an authorized Sea-Doo dealer.
Steering Alignment
1. Manually release and remove the LH side knee pad.
NOTE: This area is intended only to ac­cess the steering cable assembly. Do not use this area for storage purposes.
3. Put the jet pump nozzle in straight position.
4. Unscrew nut to turn handlebar to the right.
5. Screw nut to turn handlebar to the left.
6. When steering alignm e n t is com ­plete, clip the steering cable by pushing the ring back down and re­installing the LH side knee pad.
Central Body
Central Body Removal
When necess ary, remove the central body as follows:
WARNING
Neverattempttoliftthecentral body alone. Lift only with assis­tance or use an a ppropriate lifting device. Lifting alone can cause se­rious injury.
smo2014-005-032_a
1. LH Side knee pad
2. Unclip the steering cable by pushing theringuptowardsthenut.
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STEERING CABLE UNCLIPPED
1. Ring
2. Nut
1. Turn the LH access cover knob 1/4 turn clockwise, then pull out to un­snap the rear portion and slide rear­ward to remove.
smo2015-005-005_a
LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
2. Disconnect the steering connector.
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MAINTENANCE PROCEDURES
smo2014-005-034_a
1. Connector
3. Manually release and open the LH side knee pad and disconnect steer­ing cable assembly.
4. Remove two screws from the cable assembly.
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1. Cable assembly screws
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1. LH side knee pad
5. Remove nut, bolt, and washer to disconnect rod from steering col­umn.
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1. Nut and washer
2. Bolt
3. Rod
6. Remove two self-tapping screws from each rear panel trim at rear of vehicle.
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TYPICAL - LH SIDE KN
1. Steering cable assembly
84
______________
EE PAD REMOVED
7. To remove the rear panel trims, slide trims towards the outside of PWC.
Page 87
smo2014-005-090_a
1. Rear panel trims
8. Remove seat. Refer to
EQUIPMENT
subsection.
SEAT
in
9. Remove three self-tapping screws around the fuel cap
MAINTENANCE PROCEDURES
smo2014-005-089_c
1. Self-tapping screws
12. Remove ten M6 nuts and screws from both sides of central body.
smo2014-005-004_b
1. Screws
10. Remove five self-tapping screws at front of central body.
NOTE: If equipped w ith a storage bin, open the storage bin first. Refer to
STORAGE BIN
smo2014-005-089_b
1. Self-tapping screws
subsection.
11. Remove six self-tapping screws at rear of central body.
smo2014-005-089_a
1. Nuts and screws
13. Carefully lift the central body off the hull using a lifting belt.
NOTE: When lifting central body, wrap belt around handlebars. Wrapping belt elsewhere on central body to lift it may cause damages.
Central Body Installation
1. Properly place central body align-
ment tabs on hull.
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CENTRAL BODY - STARBOARD SIDE VIEW
1. Grooved alignment tab on c entral body
2. Ribinhull
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MAINTENANCE PROCEDURES
2. Install screws adjacent to alignment tabs first to ensure alignment tabs remain properly engaged.
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1. Screws adjacent to alignment tabs
3. Install two screws on rear support.
5. Install and tighten screws on front and rear of central body to the rec­ommended torque.
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1. Self-tapping screws
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1. Screws on rear support
4. Install screws and tighten nuts on both sides of central body to the recommended torque.
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1. Nuts and screws
TIGHTENING TORQUE
M6 nuts
3.5 N•m ± 0.5 N•m
(31 lbf•in ±4lbf•in)
smo2014-005-089_c
1. Self-tapping screws
TIGHTENING TORQUE
Self-tapping
screw
5.5 N•m ± 0.5 N•m
(49 lbf•in ±4lbf•in)
6. Install and tighten self-tapping screws around the fuel cap to the recommended torque.
smo2014-005-004_b
1. Screws
86
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MAINTENANCE PROCEDURES
TIGHTENING TORQUE
Self-tapping
screw
7. Reinstall the seat. Refer to
EQUIPMENT
4.5 N•m ± 0.5 N•m
(40 lbf•in ±4lbf•in)
SEAT
subsection.
in
8. Position rear panel trims in place by sliding towards the inside of PWC and install self-tapping screws. Tighten to the recommended torque.
10. Connect steering cable in reverse of removal procedure.
11. Close knee pad and LH access cover and lock the knob by turn­ing it 1/4 turn counterclockwise.
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LH A CCESS COVER
1. To lock, turn the knob 1/4 turn
counterclockwise
Battery
smo2014-005-090_a
1. Rear panel trims
TIGHTENING TORQUE
Self-tapping
screw
5.5 N•m ± 0.5 N•m
(49 lbf•in ±4lbf•in)
9. Connect the steering connector.
Battery Access
Turn the LH access cover knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rearward to re­move.
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LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
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1. Connector
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MAINTENANCE PROCEDURES
Battery Removal
WARNING
The BLACK (-) battery cable must always be disconnected first and reconnected last. Never charge or boost battery while installed in watercraft.
1. Disconnect the BLACK (-) battery ca­ble.
2. Slide the RED rubber protector off the RED (+) cable terminal and dis­connect it from the battery post.
3. Reinstall bolts to secure retaining nuts during removal.
4. Detach retaining strap.
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CENTRAL BODY REMOVED FOR CLARITY PURPOSE
1. BLACK (-) cable
2. RED (+) cable
3. Retaining strap
5. Remove battery from vehicle.
smr2014-033-012
Battery Cleaning
Clean the battery casing, cables and battery posts using a solution of baking soda and water.
Remove corrosion from battery cable terminals and battery posts using a firm wire brush.
Battery top should be cleane d with a soft brush and any grease-cutting soap or baking soda solution.
Rinse with clear water then dry well.
Battery Inspection
Visually inspec t battery casing for cracks, leaks or other possible dam­ages.
Discoloration, warping or raised top, in­dicates that the battery has overheated or been overcharged.
If the casing is damaged, replace bat­tery and thoroughly clean battery tray and surrounding area with a water and baking soda solution.
NOTICE
Should any electrolyte spillage occur, im mediately wash off area with a solution of baking soda and water, then rinse thoroughly.
88
______________
CAUTION Should the battery casing be damaged, wear a suitable pair of non-absorbent gloves when removing the battery by hand.
Inspect the battery posts for security of mounting.
Page 91
MAINTENANCE PROCEDURES
Battery Storage
NOTICE
Battery storage is critical for battery life. Regularly charging the battery during storage will pre­vent cell sulfation. Keeping the bat­tery in vehicle for storage m ay lead to contacts degradation/corrosion and case damage if freezing occurs. A discharged battery will freeze and crack in areas where freezing con­ditions are experienced. Electrolyte leakage will damage surrounding parts. Always remove battery from vehicle for storage and regularly recharge it to keep an optimal condi­tion.
Clean battery te rminals and cable con­nections using a wire brush.
Apply a light coat of dielectric grease on terminals.
Clean battery casing using a solution of baking soda and water.
Rinse battery with clear water and dry well using a clean cloth.
Store battery in a cool dry place. Suc h conditions reduce self-discharging and keep fluid evaporation to a minimum. Keep battery away from dew, high moisture and direct sunlight.
Recharge frequency depends on bat­tery condition and storage tempera­ture. Maintain battery as per following table.
NOTE: The battery must always be stored in fully a charged state.
AMBIENT
TEMPERATURE
Below 16°C (60°F)
Above 16°C
(60°F)
CHARGING
FREQUENCY
Every month
Every 2 weeks
Charging a Battery
WARNING
Never charge or boost the battery while installed in the watercraft.
WARNING
Always wear safety glasses and charge the battery in a ventilated area. Never charge or boost a bat­tery while installed on a vehicle. Do not open the sealed caps dur­ing charging. Do not place battery near an open flame.
NOTICE
hot to the touch, stop charging and allow it to cool before continuing.
NOTE: Sealed VRLA batteries have an
internal safety valve. If battery pres­sure increases due to overcharging, the valve opens to release excess pres­sure, preventing battery damage.
Carryoutabattery
METER TEST
section, then proceed as described here.
An automatic charger is the fastest and most convenient way for error-proof charging.
When using a constant current charger, charge battery according to the chart below.
Battery Voltage Below 12.8 V and Above11.5V
YTX20L-BS TIME CHARGE
STANDARD
CHARGING
(RECOMMENDED)
If the battery becomes
UNLOADED VOLT-
as described in this sub-
4-9
hours
2A
QUICK
CHARGING
50
minutes
10 A
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MAINTENANCE PROCEDURES
Battery Voltage Below 11.5 V
A battery with a voltage below 11.5 V requires a special procedure to recharge. In charging an over dis­charged battery, its internal resistance may be too high to charge at a normal charging rate.
Set charger to the 10 A charging rate and monitor charging current for ap­proximately 30 minutes. If there is no change in charging current or battery becomes abnormally hot, the battery is most likely at the end of its se rvice life and should be replaced.
Battery Installati on
1. Install the battery in the watercraft and secure it using retaining strap.
WARNING
Always connect battery cables in the specified order, RED (+) cable first, BLACK (-) cable last.
– Clean terminals and connectors if
necessary.
– For storage, pull battery or discon-
nect battery cables.
Ignition Coils
Ignition Coil Removal
1. To access the ignition coils, remove the central body. Refer to
BODY REMOVAL
NOTICE
tion coil before disconnecting the input connector or the wires may be damaged. Do not pry up ignition coil with a screwdriver to avoid damage.
2. Disconnect ignition coil connector.
3. Remove ignition coil retaining screw.
4. Remove ignition coil from spark plug by rota ting coils side to side as you pull up.
Do not remove the igni-
section.
CENTRAL
2. Connect RED (+) cable.
3. Connect BLACK (-) cable last.
4. Apply dielectric grease on battery posts.
5. Verify cable routing and attach­ments.
6. Install remaining removed compo­nents.
Battery maintenance
These batteries require little mainte­nance to perform perfectly. Follow this simple check list for optimum bat­tery performance:
– Check voltage every 3 months using
a voltmeter.
– Keep a battery fully charged to
100% (12.8 V or higher after stand­ing2hours).
– Check and charge b attery if the volt-
age drops below 12.5 V.
– Keep the battery top free of grime.
smr2014-032-001_a
1. Ignition coils
Ignition Coil Installation
1. Align the retaining screw hole of the ignition coil with the threaded hole on the valve cover.
2. Install the ignition coil on the spark plug and push it all the way down until it rests on the valve cover.
3. Install the retaining screw and tighten to specification below.
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Page 93
MAINTENANCE PROCEDURES
IGNITION COIL RETAINING SCREW
Tightening torque 11 N•m (97 l bf•in)
4. Connect ignition coil connector.
Spark Plugs
Spark Plug Removal
1. Disconnect the ignition coil input connector.
2. Remove ignition coil. Refer to
TION COIL REMOVAL
.
IGNI-
WARNING
Never remove an ignition coil from a spark plug without disconnect­ing it from the wiring harness. Flammable vapors may be present in the bilge. Should the tether cord be installed on the engine cut-off switch, a spark could be generated at the c oil spark plug end which could cause an explosion.
Spark Plug In stallation
Prior to installation, ensure the contact surfaces of the cylinder head and spark plug are free of grime.
WARNING
Do not adjust gap on this type of spark plug. The adjustment could weaken negative electrodes which may lead to electrode breaking and severe engine damage.
1. Using a wire feeler gauge, check electrode gap as specified in
NICAL SPECIFICATIONS
2. Apply LOCTITE 767 (ANTISEIZE LU­BRICANT) (P/N 293 800 070) over the spark plug threads to prevent possible seizure.
3. Hand screw spark plug into cylinder head. Then, tighten the spark plug clockwise to the specified torque with an approved spark plug socket.
TECH-
.
3. Using a spark plug socket, release the torque applied to the spark plug.
1
A00E0BA
1. Approved socket
2. Improper socket
2
4. Clean the spark plug and cylinder headwithpressurizedair.
5. Unscrew spark plug then use the ignition coil to take spark plug out of spark plug hole.
SPARK PLUG TORQUE
NGK CR8EB (or
equivalent)
4. Install ignition coil. Refer to
TION COIL INSTALLATION
13 N•m ± 1 N•m
(115 lbf•in ±9lbf•in)
IGNI-
.
Reinstall the central body Refer to
CENTRAL BODY INSTALLATION
sec-
tion.
Exhaust System
Exhaust System Flushing
Flushing the exhaust system with fresh water is essential to neutralize corroding effects of salt or other chem­ical products present in water. It will help to remove sand, salt, shells or other particles in wa ter jackets and/or hoses.
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MAINTENANCE PROCEDURES
Flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored f or any extended time.
WARNING
Perform this operation in a well ventilated area.
Proceed as follows: Clean propulsion system by spraying
water in its inlet and outlet and then apply a coating of XPS Lube or equiva­lent.
CAUTION When operating the engine while the watercraft is out of the water, the heat exchanger may become very hot. Avoid any contact with heat exchanger as burns may occur.
Connect a garden hose to the connec­tor located at the rear of watercraft (on the port side of the stern). Do not open water tap at this time.
CAUTION Certain compo- nents in the engine compartment may be very hot. Direct contact may result in skin burn. Do not touch any electrical parts o r propulsion system component when the engine is run­ning.
NOTICE
gine. Always start the engine before opening the water tap. Open wa­ter tap immediately after engine is started to prevent overheating.
Run the engine 90 seconds at idle speed.
NOTICE
supplying water to the exhaust sys­tem wh en watercraft is out of water.
Ensure water flows out of jet pump while flushing. Otherwise, refer to an authorized Sea-Doo de ale r for servic­ing.
Close the water tap, run the engine at 5000 RPM for 5 seconds and stop the engine.
Never flush a hot en-
Never run engine without
NOTICE
before opening the water tap. If not, water will get inside the engine.
smo2014-005-069_a
JET NOZZLE REMOVED FOR CLARITY
1. Flushing connector location (with optional hose adapter shown)
NOTE: An optional quick connect hose adapter and hose fitting can be used (P/N 295 100 555). No hose pincher is required to flush engine.
To flush, start engine then immediately open the water tap.
Always run the engine
NOTICE
tap before stopping the engine. If not, water will get inside the engine.
NOTICE
adapter after flushing operation (if used).
Always close the water
Remove quick connect
Heat Exchanger and Water Intake Grate
Heat Exchanger and Water Intake Grate Inspection
Inspect heat exchanger and jet pump water intake grate for cracks and other damages. See your Sea-Doo dealer to have any damaged part repaired or replaced.
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MAINTENANCE PROCEDURES
WARNING
The tether cord must always be removed from the engine cut-off switch prior to inspecting the in­take grate.
NOTE: There is a reinforcement plate
on LH side of hull to maintain symme­try so the hydrodynamics of PWC is not affected.
Sacrificial Anode R emoval
Unscrew sacrificial anode retaining nut and remove anode.
Sacrificial Anode Installation
Installation is the reverse of the re­moval procedure.
Torque anode retaining nut as specified in exploded view.
Fuses
Fuse Removal and Installation
Use the fuse remover/installer in­cluded in the fuse box to ease fuse removal.
Fuse Inspection
If an electrical problem occurs, check the fuses. If a fuse is burnt, replace by one of the same rating.
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1. Water intake
2. Heat exchanger
3. Reinforcement plate
Sacrificial Anode
Sacrificial Anode Inspection
Check for wear. If worn more than half, replace anode.
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1. Sacrificial anode location
1
2
3
A15E0KZ
1. Fuse
2. Check if melted
3. Ampere rating
WARNING
Do not use a higher rated fuse as this can cause severe dam­age. If a fuse has burnt out, the source of the malfunction should be determined and corrected be­fore restarting. See an authorized Sea-Doo dealer for servicing.
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MAINTENANCE PROCEDURES
Fuse Location
All fuses are located inside a single fuse box.
To access the fuse box,turn the knob 1/4 turn clockwise, then pull out to unsnap the rear portion and slide rear­ward to remove.
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LH A CCESS COVER
1. To unlock, turn the knob 1/4 turn clockwise
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TYPICAL - FUSE BOX COVER REMOVED
1. Fuse box
NOTE: Fuse ratings and positions are illustrated on the fuse box cover.
To reinstall the fuse box cover and the LH access cover, do the reverse of the removal procedure and lock the knob by turning it 1/4 turn counterclockwise .
The fuse box is located to the left of the expansion tank.
To remove the fuse box cover, squeeze and hold locking tabs on both sides of thefuseboxandpullthecoveroffthe fuse box.
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1. Fuse box cover
2. Locking tabs
3. Expansion tank
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LH A CCESS COVER
1. To lock, turn the knob 1/4 turn counterclockwise
Fuse Description
FUSE RATING DESCRIPTION
ECM, Cluster, Starter
1
25A
10 A
Solenoid, OTAS and CAPS
Engine START/STOP button
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3 15 A Battery
4
5
30 A
30 A iBR
Charge
Page 97
WATERCRAFT CARE
Remove the watercraft from the water every day.
Post-Operation Care
Exhaust System Flushing
The exhaust system should be flushed daily when watercraft is used in sa lt or foul water.
Refer to
DURES
Additional Care for Foul Water or Salt Water Operation
When the watercraft is operated in foul water and particularly in salt water, ad­ditional care should be taken to protect the watercraft and its components.
Rinse watercraft bilge area with fresh water.
Never use a high pressure washer to clean the bilge. USE LOW PRESSURE
ONLY (such as a garden hose).
High pressure can cause damages to electrical or mechanical systems.
CAUTION Allow engine to cool before performing any main­tenance.
NOTICE
care such as: watercraft rinsing, ex­haust system flushing and anticor­rosion treatment, when watercraft is used in salt water, will result in dam­age to the watercraft and its compo­nents. Never leave the watercraft stored in direct sunlight.
MAINTENANCE PROCE-
.
Failure to perform proper
(P/N 219 701 709), or the equivalent, which does not damage textured plas­tic.
NOTICE
with strong detergent, degreasing agent, paint thinner, acetone, or other strong chemical or petroleum type cleaner, such as XPS SPRAY CLEANER & POLISH (P/N 219 701
706), that can damage textured plas­tic.
Stains may be removed from the seat using BRP HEAVY DUTY CLEANER (P/N 293 110 001) or the equivalent, whichissafeonvinylandmetalsur­faces.
NOTICE
DUTY CLEANER (P/N 293 110 001) on plastic parts. This product can damage textured plastic.
Never clean plastic parts
Never use BRP HEAVY
WARNING
Never apply plastic or vinyl protec­toronthewetgripfloorboardarea or seat as the surface will become slippery and the occupants may slip off the watercraft.
Respect the environment by ensuring fuel, oil or cleaning solutions do not drain into the waterways.
Watercraft Cleaning
Body and Hull
Occasionally, wash the hull and various body components w ith water and soap (use only mild detergent). Remove any marine organisms from engine and/or hull. Soiled surfaces can be cleaned with XPS ALL PURPOSE CLEANER
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Page 98
STORAGE AND PRESEASON PREPARATION
Storage
WARNING
Because fuel and oil are flammable, you should have an authorized Sea-Doo dealer, repair shop, or person of your own choosing to inspect the fuel system integrity as specified in the periodic inspection chart.
It is recommended that the watercraft be serviced by an authorized Sea-Doo dealer, repair shop, or person of your own choosing, however the following operations can be performed by you with a minimum of tools.
NOTE: Carry out the following tasks in the same order as detailed in this sec­tion.
NOTICE
ing the storage period.
Propulsion System
Do not run the engine dur-
Fuel System
Fuel System Protection
XPS FUEL STABILIZER (P/N 413 408
601) (or equivalent) should be added in the fuel tank to prevent fuel deteriora­tion and fuel system gumming. Follow stabilizer manufacturers' instructions for proper use.
NOTICE
to add fuel stabilizer at storage in or­der to maintain fuel system in good condition. Fuel stabilizer should be added prior to engine lubrica­tion and fuel tank top up to ensure fuel system components protection against varnish deposits.
Fill up fuel tank completely as ex­plained in sure there is no water inside fuel tank.
NOTICE
trapped inside fuel tank, severe in­ternal damage will occur to the fuel injection system.
It is highly recommended
FUELING
Should any water be
section. Make
Jet Pump Cleaning
Clean jet pump by spraying water in its inlet and outlet and then apply a coat of XPS LUBE (P/N 293 600 016) or equiva­lent.
WARNING
Always remove tether cord from the engine cut-off switch to pr e­vent unexpected e ngine starting before cleaning the propulsion system components. Engine must not be running for this operation.
Jet Pump Inspection
Remove impeller cove r and check if jet pump is water contaminated; if so, see your authorized Sea-Doo dealer.
Engine and Exhaust Systems
Exhaust System Flushing
Perform procedure as described in
MAINTENANCE PROCEDURES
Engine Oil and Filter Replacement
The oil change and filter replacement may be performed by an authorized Sea-Doo dealer, repair shop, or person of your own choosing.
Exhaust System Draining
In areas where temperature may freeze, water trapped in the exhaust system must be removed.
Using the flushing connector located on the port (LH) side of the stern, inject pressurized air at 379 kPa (55 PSI) into system until there is no more water flowing from jet pump.
.
96
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Page 99
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JET NOZZLE REMOVED FOR CLARITY
1. Flushing connector (with optional hose
adapter shown)
The following hose can be fabricated to ease draining procedure.
STORAGE AND PRESEASON PREPARATION
7. Apply a small amount of anti-seize lubricant on spark plug threads, then reinstall them in the engine. Refer to
MAINTENANCE PROCEDURES
8. Install the ignition coils, refer to
MAINTENANCE PROCEDURES
.
Engine Coolant Test
If antifreeze is not replaced, test its density.
The antifreeze replacement and a den­sity test should be performed by an au­thorized Sea-Doo de ale r.
NOTE: Antifreeze should be replaced every 300 hours or e very 5 years to prevent antifreeze d eterioration.
.
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1. Flushing connector adapter (P /N 295 500
473)
2. Hose 12.7 mm (1/2 in)
3. Air hose male adapter
NOTICE
Failure to drain the ex­haust system may cause severe damage to the exhaust manifold.
Remove special tools.
Engine Internal Lubrication
1. Remove the central body. Refer
to
CENTRAL BODY REMOVAL
in
MAINTENANCE PROCEDURES
section.
2. Remove ignition coils, refer to
MAINTENANCE PROCEDURES
3. Remove spark plugs, refer to
TENANCE PROCEDURES
4. Spray XPS LUBE (P/N 293 600 016)
or equivalent in spark plug holes.
5. To prevent fuel from being injecte
and to disable the ignition during en­gine cranking, fully depress throttle lever and HOLD against handle
6. Press the engine START/STOP but-
tontocranktheengineafew This will distribute the oil on the cylinder walls.
.
.
MAIN-
bar.
turns.
NOTICE
Improper antifreeze den­sity may result in freezing of the liq­uid in the cooling system if the wa­tercraft is stored in an area where the freezing point is attained. This could seriously damage the engine.
Electrical System
Battery Removal and Charging
Refer to
PROCEDURES
BATTERYinMAINTENANCE
section.
Engine Compartment
Engine Compartment Cleaning
Clean the bilge using hot water an d a mild detergent or with bilge cleaner.
Rinse thoroughly. Lift front end of watercraft to com-
pletely drain bilge through the bilge drain plug.
Anticorrosion Treatment
Wipe off any residual water in the en-
d
gine compartment. Spray XPS LUBE (P/N 293 600 016)
or equivalent, or ANTICORROSION SPRAY (P/N 219 700 304) or equiva­lent, only over all metallic components in engine compartment while minimiz­ing overspray.
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Page 100
STORAGE AND PRESEASON PREPARATION
NOTE: The LH access panel and RH access cover should be left partially open during storage. This will prevent engine compartment condensation and possible corrosion.
Body and Hull
Body and Hull Cleaning
Wash the body with a soap and wa­ter solution (use only mild detergent). Rinse thoroughly w ith fresh water. Re­move marine orga nisms from the hull.
NOTICE
with strong detergent, de-greas­ing agent, paint thinner, acetone, or other strong chemical or petroleum cleaners.
Body and Hull Repair
If any repairs are needed to body com­ponents or to the hull, contact your au­thorized Sea-Doo de ale r.
Never clean plastic parts
NOTE: Though not required, it is
recommended that an authorized Sea-Doo dealer perform preseason maintenance preparation at the same time that any safety-related factory campaigns are performed by the au­thorized Sea-Doo de ale r.
WARNING
Only perform procedures as de­tailed in the
TENANCE CHART
mended that the assistance of an authorized Sea-Doo dealer be pe­riodically obtained on other com­ponents and systems not covered in this guide.
NOTICE
ditions seem less than satisfactory, replace using genuine BRP parts, or equivalents.
When component con-
PERIODIC MAIN-
.Itisrecom-
Body and Hull Protection
Ifthewatercraftistobestoredoutside, cover it with an opaque tarpaulin to pre­vent sun rays and grime from affecting the plastic components, watercraft fin­ish, as well as preventing dust accumu­lation.
NOTICE
never be left in water for storage. Never leave the watercraft stored in direct sunlight. Never store water­craft in a plastic bag.
The watercraft should
Preseason Preparation
Maintenance preparation must be per­formed in conjunction with
MAINTENANCE CHART
Ensure to perform all tasks included in the 100HOURSOR1YEARcolumn before storage.
PERIODIC
.
Preseason m aintenance preparation may be performed by an authorized Sea-Doo d ealer, repair shop or person of your own choosing.
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