Brother ULT2002D User Manual
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic safety precautions should always be taken,
including the following:
Read all instructions before using.
DANGER - To reduce the risk of electric shock:
1. The machine should never be left unattended while plugged in. Always unplug the machine
from the electrical outlet immediately after using and before cleaning.
2. Always unplug before changing the light bulb. Replace bulb with same type rated 12V 5 watts.
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:
1. Do not allow this machine to be used as a toy . Close attention is necessary when the machine
is used by or near children.
2. Use this machine only for its intended use as described in this manual. Use only accessories
recommended by the manufacturer as contained in this manual.
3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it
has been dropped or damaged, or dropped into water. Return the machine to the nearest
authorized dealer or service center for examination, repair, electrical or mechanical adjustment.
4. Never operate the machine with any air openings blocked. Keep ventilation openings of the
machine and foot control free from the accumulation of lint, dust, and loose cloth.
5. Never drop or insert any object into any opening.
6. Do not use outdoors.
7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.
8. To disconnect, turn the main switch to the symbol “ ” position which represents off, then
remove plug from outlet.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
10.Keep fingers away from all moving parts. Special care is required around the machine needle.
11.Always use the proper needle plate. The wrong plate can cause the needle to break.
12.Do not use bent needles.
13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.
14.Switch the machine to the symbol “ ” position when making any adjustments in the needle
area, such as threading needle, changing needle, threading bobbin, or changing presser foot,
and the like.
15.Always unplug the machine from the electrical outlet when removing covers, lubricating, or
when making any other user servicing adjustments mentioned in the instruction manual.
16.This sewing machine is not intended for use by young children or infirm persons without
supervision.
17.Young children should be supervised to ensure that they do not play with this machine.
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
Introduction A-1
FOR USERS IN THE UK, EIRE, MALTA
AND CYPRUS ONLY
If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.
IMPORTANT
If the available socket outlet is not suitable for the plug supplied with this equipment, it should be
cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be
fitted in the plug.
NOTE
The plug served from the main lead must be destroyed as a plug with bared flexible cords is
hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse
approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug.
Always replace the fuse cover, never use plugs with the fuse cover omitted.
WARNING
DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE
LETTER ‘E’, BY THE EARTH SYMBOL OR COLOURED GREEN OR YELLOW.
The wires in this main lead are coloured in accordance with the following code:
Blue Neutral
Brown Live
As the colours of the wiring in the main lead of this appliance may not correspond with the
coloured markings identifying the terminals in your plug, proceed as follows.
The wire which is coloured blue must be connected to the terminal which is marked with the letter
‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the
letter ‘L’ or coloured red or brown.
A-2 Introduction
CONGRATULATIONS ON CHOOSING
OUR MACHINE
Your machine is the most advanced computerized household sewing machine.
To fully enjoy all the features incorporated, we suggest that you study the manual.
PLEASE READ BEFORE USING THIS MACHINE
For safe operation
1. Be sure to keep your eye on the needle while sewing. Do not touch the pulley , thread take-up,
needle, or other moving parts.
2. Remember to turn off the power switch and unplug the cord when:
• Operation is completed
• Replacing or removing the needle or any other parts
• A power failure occurs during use
• Maintaining the machine
• Leaving the machine unattended.
3. Do not store anything on the foot controller.
4. Plug the machine directly into the wall. Do not use extension cords.
For a longer service life
1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or
store the machine near a space heater, iron, halogen lamp, or other hot objects.
2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.
3. Do not drop or hit the machine.
4. Always consult the operation manual when replacing or installing any assemblies, the presser
feet, needle, or other parts to assure correct installation.
For repair or adjustment
In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table
in the back of the operation manual to inspect and adjust the machine yourself. If the problem
persists, please consult your local authorized Brother dealer.
For additional product information and updates, visit our web site at www.brother.com
Introduction A-3
WHAT YOU CAN DO WITH THIS MACHINE
Special Features
- On screen sewing advisor gives advice about sewing and general machine use, in addition to
illustrated step-by-step instructions on the large LCD display.
- Machine sets thread tension automatically - no more bothersome trial sewing.
- Prepare the bobbin thread for sewing with one touch - no need to pull the bobbin thread up
through the needle plate.
- Attach the knee lifter to raise and lower the presser foot without using your hands - convenient
for quilting and patchwork.
- Wind the bobbin easily, even while the machine is embroidering.
Utility Stitches
There are 107 pre-programmed stitches in the machine, for garment construction or mending.
Character/Decorative Stitches
Sew alphabetical character patterns, decorative stitch patterns, satin stitch patterns, cross stitch
patterns, and more.
A-4 Introduction
Attach the embroidery unit to enjoy sewing realistic embroidery patterns. Choose from the alphabetic (character) patterns, built-in designs, or decorative borders to frame your patterns pre-programmed into the machine, or choose from a wide selection of embroidery cards (sold separately)
to increase creativity.
Embroidery
Select the “Embroidery” function icon to choose a pattern and sew it as it appears on the screen.
Embroidery Editing
You can combine characters and patterns, or change the configuration of characters easily with
the “Embroidery Edit” functions.
Introduction A-5
HOW TO USE THIS MANUAL
Chapter 1 and Chapter 2 explain your sewing machine’s basic operation procedures for someone
who is using the sewing machine for the first time. If you want to sew utility stitches or character/
decorative stitches, read Chapter 1 and Chapter 2, then go on to Chapter 3 (Sewing Utility Stitches)
or Chapter 4 (Sewing Character/Decorative Stitches).
When you are ready to begin using the embroidery function after reading Chapter 1 and Chapter
2, proceed to Chapter 5 (Embroidery). Once you understand the steps explained in Chapter 5, go
on to Chapter 6 for an explanation about the convenient embroidery edit functions.
In the screens that appear in the step-by-step directions the parts that are used for the operation are
shown in . Compare the screen in the directions with the actual screen, and carry out the
operation.
If, while using the machine, you experience something you do not understand, or there is a func-
tion you would like to know more about, refer to the index at the back of the operation manual in
conjunction with the table of contents to find the section of the manual you should refer to.
Chapter 3
To sew utility
stitches
Sewing Utility
Stitches
To sew
character or
decorative
stitches
To do machine
embroidery
Chapter 1
Chapter 1
Chapter 2
Chapter 2
Chapter 4
Sewing Character/
Decorative
Stitches
Chapter 5
Embroidery
Chapter 6
Embroidery
Edit
A-6 Introduction
CONTENTS
CONTENTS
WHAT YOU CAN DO WITH THIS MACHINE
Special Features
HOW TO USE THIS MANUAL
Chapter 1 Setting Up
PRINCIPAL PARTS AND THEIR
OPERATION......................................... 1-1
Principal Parts ....................................... 1-1
■ Embroidery Unit ............................. 1-2
■ Hard Case ...................................... 1-2
■ Embroidery Unit Storage Case ........ 1-2
■ Operation Buttons .......................... 1-3
■ Balance Wheel ............................... 1-4
■ Presser Foot Lever .......................... 1-4
■ Sewing Speed Controller ................ 1-4
■ Bobbin Winder Button.................... 1-4
■ Top Cover....................................... 1-5
■ Supplemental Spool Pin ................. 1-5
■ Free Arm ........................................ 1-5
■ Feed Dog Position Switch............... 1-6
■ Presser Foot Dial ............................ 1-6
■ Knee Lifter ...................................... 1-6
■ Foot Controller ............................... 1-7
Included Accessories............................. 1-8
Options............................................... 1-10
■
When Using the Multi-thread Stand
BASIC OPERATION............................ 1-12
Connecting the Power......................... 1-12
Viewing the LCD Display.................... 1-13
■ Key Functions............................... 1-14
Using the LCD Display........................ 1-16
Adjusting Screen Brightness ................ 1-16
Choosing the Display Language .......... 1-18
Using the Machine Settings Key .......... 1-19
Using the Machine Operations Key..... 1-20
■ Contents of Other Categories........ 1-22
Using the Pattern Explanation Key....... 1-24
Bobbin Winding/Lower Threading ...... 1-25
■
Winding the Bobbin During Sewing
Setting the Bobbin............................... 1-31
Upper Threading................................. 1-32
■ Using the Spool Net ..................... 1-37
Pulling Up the Bobbin Thread............. 1-38
Changing the Presser Foot................... 1-39
■ Removing the Presser Foot ........... 1-39
■ Attaching the Presser Foot ............ 1-39
1-10
1-29
■ Attaching the Walking Foot .......... 1-40
■
Reattaching the Presser Foot Holder ...
Changing the Needle .......................... 1-43
■ About the Needle ......................... 1-45
■
Fabric/Thread/Needle Combinations ..
1-42
1-45
Chapter 2 Getting Ready to Sew
TRIAL SEWING..................................... 2-1
Basic Sewing......................................... 2-1
Sewing Reinforcement Stitches.............. 2-3
Changing Sewing Direction................... 2-3
Sewing Curves ...................................... 2-3
Sewing Heavyweight Fabrics................. 2-4
Sewing Lightweight Fabrics ................... 2-4
Using the Twin Needle Mode................ 2-5
STITCH SETTINGS................................ 2-8
Setting Stitch Width for Zigzag Stitch
Patterns................................................. 2-8
Setting the Stitch Length........................ 2-9
■ Stitch Pattern Width/
Stitch Length Settings Table .......... 2-10
Setting the Thread Tension .................. 2-13
■ Proper Thread Tension.................. 2-13
MACHINE FUNCTION SETTINGS...... 2-14
Automatic Reinforcement Stitching ..... 2-14
Using the Automatic Thread Cutter ..... 2-15
Chapter 3 Sewing Utility
Stitches
QUICK REFERENCE TABLE................... 3-1
SELECTING UTILITY STITCHES............ 3-9
Selecting a Stitch Pattern....................... 3-9
■ Stitch Selection Screens ................ 3-10
■ Using the Mirror Image Key...........3-11
■
Saving Your Preferred Stitch Settings
Using the Sewing Type Selection Key .. 3-13
SEWING THE STITCHES..................... 3-16
Straight Stitches................................... 3-16
■ Changing the Needle Position
(Left Needle Position Patterns Only)
Basting ................................................ 3-19
Zigzag Stitches .................................... 3-20
3-12
3-18
1 —
2 —
3 —
4 —
5 —
6 —
7 —
8 —
9 —
?
Index
!
■
Overcasting (Using a Zigzag Stitch)
■ Appliqué (Using a Zigzag Stitch) .. 3-21
■ Patchwork (for Crazy Quilt) .......... 3-21
■
Sewing Curves
(Using a Zigzag Stitch) ...................
Elastic Zigzag Stitches ......................... 3-22
■ Tape Attaching ............................. 3-22
■ Overcasting .................................. 3-22
Overcasting......................................... 3-23
■
Overcasting Using Presser Foot “G”
■ Overcasting Using Presser Foot “J” 3-24
■ Overcasting Using the Side Cutter 3-25
Quilting .............................................. 3-28
■ Piecing ......................................... 3-29
■ Quilting........................................ 3-30
■ Appliqué ...................................... 3-31
■ Quilting with Satin Stitches .......... 3-33
Blind Hem Stitches.............................. 3-35
■
If the Needle Does not Catch the
Fold ...............................................
■ If the Needle Catches Too Much
of the Fold.................................... 3-36
Appliqué............................................. 3-37
■ Sewing Sharp Curves .................... 3-38
Shelltuck Stitches ................................ 3-39
Scallop Stitches................................... 3-41
Patchwork Stitches.............................. 3-42
Smocking Stitches ............................... 3-44
Fagoting.............................................. 3-46
Tape or Elastic Attaching ..................... 3-47
Heirloom ............................................ 3-49
■ Hemstitching (1) (Daisy stitch) ...... 3-49
■ Hemstitching (2) (Drawn work) .... 3-50
■ Hemstitching (3) ........................... 3-52
Buttonholes......................................... 3-53
■ Sewing Stretch Fabrics.................. 3-56
■
Odd Shaped Buttons/Buttons that do
not Fit into the Button Holder Plate..
Darning............................................... 3-57
Bar Tacks ............................................ 3-59
Button Sewing..................................... 3-61
■ Attaching 4 Hole Buttons ............. 3-62
■ Attaching a Shank to the Button ... 3-63
Eyelet.................................................. 3-63
Multi-directional Sewing
(Straight Stitch and Zigzag Stitch) ........ 3-65
Zipper Insertion................................... 3-67
■ Centered Zipper ........................... 3-67
■ Inserting a Side Zipper.................. 3-68
3-20
3-21
3-23
3-36
3-56
Chapter 4 Sewing Character/
Decorative Stitches
SELECTING A STITCH PATTERN .......... 4-1
Decorative Stitch Patterns ..................... 4-2
7mm Decorative Stitch Patterns ............ 4-3
Satin Stitch Patterns............................... 4-3
7mm Satin Stitch Patterns...................... 4-4
Cross Stitch ........................................... 4-4
Utility Decorative Stitch Patterns........... 4-5
Alphabetical Characters ........................ 4-6
■ If You Make a Mistake Selecting the
Character ....................................... 4-7
SEWING CHARACTER/DECORATIVE
STITCH PATTERNS ............................... 4-8
Sewing Attractive Finishes..................... 4-8
Basic Sewing of Character/
Decorative Stitches ............................... 4-9
Making Stitch Pattern Adjustments .......4-11
EDITING CHARACTER/DECORATIVE
STITCH PATTERNS ............................. 4-13
■ Key Functions............................... 4-14
Changing the Size of the Stitch Patterns .
Changing the Stitch Pattern Length
(for 7mm Satin Stitch Patterns Only).... 4-16
Creating a Vertical Mirror Image ......... 4-16
Creating a Horizontal Mirror Image..... 4-16
Sewing Pattern Continuously............... 4-17
■
When Sewing the Pattern Continuously
■ When Sewing Single Stitches........ 4-17
COMBINING STITCH PATTERNS....... 4-18
Before Combining Stitch Patterns ........ 4-18
Combining Decorative Stitch and
Character Stitch Patterns ..................... 4-18
Combining Large and Small Stitch
Patterns............................................... 4-20
Combining Horizontal Mirror Image
Stitch Patterns ..................................... 4-21
Combining Stitch Patterns of Different
Lengths ............................................... 4-22
Making Step Stitch Patterns
(for 7mm Satin Stitch Patterns Only).... 4-23
■ More Examples............................. 4-25
Checking Combined Stitch Patterns..... 4-26
MEMORY FUNCTIONS ...................... 4-27
4-15
4-17
CONTENTS
1 —
2 —
3 —
4 —
5 —
6 —
7 —
8 —
9 —
!
?
Index
CONTENTS
Saving Stitch Patterns .......................... 4-27
■
If You Can Not Save the Stitch Pattern
Retrieving Saved Stitch Patterns........... 4-31
4-28
Chapter 5 Embroidery
PREPARING TO EMBROIDER............... 5-1
Before Beginning................................... 5-1
■ Copyright Information .................... 5-1
■ About the Embroidery Unit............. 5-1
■ About Embroidery Cards
(Sold Separately)............................. 5-1
■ About Floppy Disks ........................ 5-2
BASIC EMBROIDERY............................ 5-3
Attaching Embroidery Foot “Q”............. 5-4
Attaching the Embroidery Unit.............. 5-5
■ Removing the Embroidery Unit ...... 5-7
SELECTING PATTERNS......................... 5-8
One Point Patterns ................................ 5-9
Character Patterns ................................5-11
Floral Alphabet Patterns ...................... 5-13
Frame Patterns .................................... 5-15
Selecting Patterns from an Embroidery
Card.................................................... 5-17
Selecting a Pattern from a Floppy Disk
(Only for Machines with Floppy Disk Drives) ..
VIEWING THE SEWING SCREEN ....... 5-19
PREPARING THE EMBROIDER Y
FRAME................................................ 5-20
Attaching a Stabilizer Material to the
Fabric.................................................. 5-20
Setting the Fabric in the Embroidery
Frame.................................................. 5-21
■ Inserting the Fabric ....................... 5-22
■ Using the Embroidery Sheet ......... 5-23
Attaching the Embroidery Frame ......... 5-24
■ Removing the Embroidery Frame.. 5-25
DETERMINING THE PATTERN
POSITION .......................................... 5-26
Changing the Pattern Position ............. 5-26
Checking the Pattern’s Position ........... 5-27
Previewing the Completed Pattern ...... 5-28
SEWING AN EMBROIDERY PATTERN 5-29
5-18
Sewing Attractive Finishes................... 5-29
■ Needle Plate Cover ...................... 5-29
Basic Embroidery Method ................... 5-30
■
Embroidering Order for Pattern Parts
Sewing Embroidery Patterns Which Use
Appliqué ............................................. 5-33
■ Directions for Appliqué ................ 5-33
ADJUSTMENTS DURING
THE EMBROIDERY PROCESS ............. 5-35
The Bobbin Runs Out of Thread.......... 5-35
The Thread Breaks During Sewing ...... 5-36
Sewing Again from the Beginning ....... 5-38
Continuing Embroidery After Turning off
the Power............................................ 5-39
MAKING EMBROIDERY ADJUSTMENTS ..
Adjusting Thread Tension .................... 5-40
■ Correct Thread Tension ................ 5-40
■ If the Upper Thread Tension is Too
Strong........................................... 5-40
■ If the Upper Thread Tension is Too
Weak............................................ 5-41
Adjusting the Embroidery Speed.......... 5-41
Changing the Thread Color Display .... 5-42
Changing the Embroidery Frame
Display ............................................... 5-43
REVISING THE PATTERN ................... 5-44
■ Key Functions............................... 5-44
Changing the Size of the Pattern.......... 5-45
Rotating the Pattern............................. 5-46
Creating a Horizontal Mirror Image..... 5-46
Changing the Density of a Pattern
(Character and Border Patterns Only).. 5-47
Changing the Colors of Character
Patterns............................................... 5-48
MEMORY FUNCTION........................ 5-49
Saving Embroidery Patterns ................. 5-49
■ Saving a Pattern............................ 5-49
■ If You Can Not Save the Pattern .... 5-50
Retrieving Patterns from Memory ........ 5-53
EMBROIDERY APPLICATIONS ........... 5-55
Aligning the Left Side of a Pattern and
Sewing ................................................ 5-55
Connecting Characters ........................ 5-56
Embroidering an Outline of a Pattern .. 5-58
.. 5-32
5-40
1 —
2 —
3 —
4 —
5 —
6 —
7 —
8 —
9 —
!
?
Index
CONTENTS
Using a Frame Pattern to Make
Appliqué (1)........................................ 5-59
Using a Frame Pattern to Make
Appliqué (2)........................................ 5-60
Embroidering Small Fabrics or Fabric
Edges .................................................. 5-62
Chapter 6 Embroidery Edit
Functions
EXPLANATION OF THE EDITING
FUNCTIONS......................................... 6-1
SELECTING PATTERNS TO EDIT .......... 6-2
Selecting Character Patterns.................. 6-5
EDITING EMBROIDERY PATTERNS ..... 6-8
■ Key Functions................................. 6-8
Moving the Pattern................................ 6-9
Rotating the Pattern............................. 6-10
Changing the Size of the Pattern...........6-11
Deleting the Pattern ............................ 6-12
Changing the Thread Color ................. 6-13
Changing the Configuration of Character
Patterns............................................... 6-15
Changing Character Spacing ............... 6-16
Changing the Color of Each Character
in a Pattern.......................................... 6-17
ADJUSTING PATTERNS AFTER EDITING ..
6-18
ENTERING STITCH DATA .................... 7-3
Creating Stitch Data .............................. 7-3
Editing Stitch Data................................. 7-6
■ Moving a Point ............................... 7-7
■ Moving Part or All of the Design..... 7-8
■ Inserting New Points ...................... 7-9
MEMORY FUNCTIONS ...................... 7-11
Storing the custom design ....................7-11
Retrieving a Stitch Design That Has Been
Saved .................................................. 7-13
Chapter 8
CHANGING THE LIGHT BULB ............ 8-1
CLEANING THE MACHINE .................. 8-2
■ Cleaning the LCD Screen ............... 8-2
■ Cleaning the Machine Casing ......... 8-2
■ Cleaning the Race and Shuttle ........ 8-2
CLEANING THE FLOPPY DISK DRIVE
HEADS ................................................. 8-4
Care and Maintenance
Chapter 9 Troubleshooting
ADJUSTING THE SCREEN .................... 9-1
ADJUSTING THE TOUCH PANEL ........ 9-2
1 —
2 —
3 —
4 —
5 —
6 —
7 —
COMBINING AND EDITING PATTERNS ..
SEWING COMBINED EMBROIDERY
PATTERNS .......................................... 6-28
ADJUSTING EDITED PATTERNS ........ 6-30
MEMORY FUNCTIONS ...................... 6-32
Saving Edited Patterns ......................... 6-32
■ Saving a Pattern............................ 6-32
■ If You Can Not Save the Pattern .... 6-33
Retrieving Saved Patterns .................... 6-36
Chapter 7
DESIGNING THE STITCH .................... 7-1
MY CUSTOM STITCH
6-20
USING THE “TROUBLESHOOTING”
FUNCTION .......................................... 9-4
MAKING MINOR MACHINE
ADJUSTMENTS..................................... 9-5
ERROR MESSAGES ............................. 9-10
■ Alarm Sounds ............................... 9-15
Appendix
SPECIFICATIONS.................................. A-1
Index
8 —
9 —
?
Index
!
Chapter 1 Setting Up
PRINCIPAL PARTS AND THEIR OPERATION
Principal Parts
J
K
1
2
D
B
C
5
6
3
7
4
8
A
=
9
E
F
H
G
I
N
X
L
CONTENTS
1 —
2 —
3 —
4 —
M
5 —
1 Needle threader lever ............. (P.1-35)
2 Presser foot dial ........................ (P.1-6)
3 Thread cutter ............................(P.1-3)
4 Presser foot holder ........ (P.1-39, 1-42)
5 Presser foot ............................... (P.1-8)
6 Feed dogs ................................. (P.1-6)
7 Bobbin cover .......................... (P.1-31)
8 Flat bed attachment with accessory com-
partment ............................(P.1-5, 1-8)
9 “Start/Stop” button .................... (P.1-3)
= “Reverse/Reinforcement Stitch” button
................................................. (P.1-3)
A “Needle Position” button .......... (P.1-3)
B “Thread Cutter” button .............. (P.1-3)
C Sewing speed controller ............ (P.1-4)
D “Bobbin Winder” button ........... (P.1-4)
E Feed dog position switch .......... (P.1-6)
F L.C.D. (liquid crystal display) .. (P.1-13)
G Spool cap ...................... (P.1-25, 1-33)
H Spool pin ...................... (P.1-25, 1-33)
I Bobbin winder ........................ (P.1-27)
J Thread guide for bobbin winding
............................................... (P.1-27)
K Supplemental spool pin ............ (P.1-5)
L Knee lifter mounting slot ........... (P.1-6)
M Knee lifter ................................. (P.1-6)
O
P
Y
Q
R
W
S
T
U
N Handle
O Balance wheel .......................... (P.1-4)
P Embroidery card slot ............... (P.5-17)
Q Floppy disk drive slot .............. (P.5-18)
R Foot controller jack ................... (P.1-7)
S Main power switch ................. (P.1-12)
T Cord jack ................................ (P.1-12)
U Foot controller .......................... (P.1-7)
V Needle clamp screw ............... (P.1-44)
W Buttonhole lever .. (P.3-55, 3-58, 3-60)
X Presser foot lever ....................... (P.1-4)
Y Air vent
Setting Up 1-1
V
6 —
7 —
8 —
9 —
?
Index
!
CONTENTS
1
■ Embroidery Unit
2
1
2
4
1 Main power switch
2 Power cord
CAUTION
• When leaving the machine unattended, the main
switch of the machine should be switched off or
the plug must be removed from the socket-outlet.
• When servicing the machine, or when removing covers or changing bulbs, the machine or
the electrical set must be unplugged.
• For U.S.A. only
This appliance has a polarized plug (one blade
wider than the other). T o reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do
not modify the plug in any way.
1 Carriage
2 Release button
3 Embroidery unit connection
4 Embroidery frame holder
1 —
2 —
3 —
4 —
5 —
6 —
3
■ Hard Case ■ Embroidery Unit Storage Case
1-2 Setting Up
7 —
8 —
9 —
?
Index
!
CONTENTS
■ Operation Buttons
START
STOP
“Thread Cutter” Button
Press this button after sewing to automatically trim the
excess thread.
CAUTION
Do not repeat thread cutting after the threads are
cut. The thread may tangle or the needle may
break, resulting in damage.
CAUTION
• Do not press the “Thread Cutter” button when there
is no fabric in the machine or during machine operation. The thread may tangle resulting in damage.
• When cutting thread thicker than #30, nylon thread,
or other specialty threads, use the thread cutter on
the side of the machine.
“Needle Position” Button
Use this button when changing sewing direction or for
detailed sewing in small areas. Press this button to raise or
lower the needle position. Press the button twice to sew a
single stitch.
1 —
2 —
3 —
4 —
5 —
6 —
7 —
“Reverse/Reinforcement Stitch” Button
Use this button to sew reinforcement stitches at the beginning and end of sewing. Press this button, and the machine sews 3 stitches in the same spot and stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine will sew reverse stitches at low
speed only while holding down the “Reverse/Reinforcement Stitch“ button (the stitches are sewn in the opposite
direction from the main seam). (See page 2-3.)
START
STOP
Press this button and the machine will sew a few stitches
at a slow speed, then begin sewing at the speed set by the
sewing speed controller . Press the button again to stop the
machine. Hold the button down to sew at the machine’s
slowest speed. The button changes color according to the
machine’s operation mode.
Green : the machine is ready to sew or is sewing.
Red : the machine can not sew.
“Start/Stop” Button
Setting Up 1-3
8 —
9 —
?
Index
!
CONTENTS
■ Balance Wheel
■ Presser Foot Lever
1
■ Sewing Speed Controller
1
■ Bobbin Winder Button
2
1
Turn the balance wheel to raise or lower the needle. The
wheel should be turned toward the front of the machine.
1 Balance wheel
Lower the presser foot lever to lower the presser foot and
apply pressure to the fabric. If the presser foot is raised to
the second position, and you want to sew heavy weight,
stacked fabrics, etc., that are hard to set under the presser
foot, raise the presser foot lever higher and hold it to make
room for the fabric (see page 2-4).
1 Presser foot
2 Presser foot lever
CAUTION
The machine will not operate with the presser foot
raised.
Use this controller to adjust the sewing speed. Move the lever to the left to sew at slower speeds. Move the lever to the
right to sew at higher speeds.
1 Lever
Note
Beginners should sew at a slow speed.
12
1 Slow
2 Fast
Use this button to wind the bobbin (see page 1-25).
1 —
2 —
3 —
4 —
5 —
6 —
7 —
8 —
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!
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1-4 Setting Up
Index
CONTENTS
■ Top Cover
■ Supplemental Spool Pin
■ Flat Bed Attachment
Open the top cover to wind the bobbin or do the upper
threading. To open the cover, place your hand under the
clear section of the cover and lift up.
Use this spool pin to wind the bobbin thread during sewing, or when sewing with the twin needle (see pages 1-29,
2-5).
Use the free arm sewing option to attach cuffs, hem pant
legs, and sew other tubular pieces. Pull the flat bed attachment to the left to remove it and create the convenient free arm sewing mode.
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2 —
3 —
4 —
5 —
6 —
Setting Up 1-5
7 —
8 —
9 —
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Index
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CONTENTS
■ Feed Dog Position Switch
■ Presser Foot Dial
1
3
2
■ Knee Lifter
1
Use this switch when attaching buttons (see page 3-61) or
for other similar projects. Remove the flat bed attachment
and raise the presser foot lever to operate the feed dog
position switch. Set the lever in the position for normal sewing
1 Feed dog position switch
..... The feed dogs are up and will help guide
the fabric.
..... The feed dogs are down and will not help
guide the fabric.
Turn the presser foot dial in order to adjust the pressure
applied by the presser foot. The higher the number, the
stronger the pressure will be. The presser foot dial has settings from 1 (weakest) to 4 (strongest). Use setting “3” for
normal sewing. Lower the presser foot lever before turning the presser foot dial. If you adjust the setting, be sure
to return it to “3” after sewing.
1 Weak
2 Strong
You can use the knee lifter to raise and lower the presser
foot without using your hands, so it is convenient for quilting and other similar projects.
1 —
2 —
3 —
4 —
5 —
6 —
To attach, angle the knee lifter about 20 degrees to the left
and insert it into the mounting slot as far as possible.
20°
6
CAUTION
If the knee lifter is not pushed into the mounting slot as
far as possible, it may come out during use.
Use your knee to move the knee lifter to the right in order
to raise the presser foot. Release to the left for the presser
foot to lower.
CAUTION
Be sure to keep your knee away from the knee
lifter during sewing. If the machine is operated
while the knee lifter is pushed, the needle may
break or the thread tension may loosen.
1-6 Setting Up
7 —
8 —
9 —
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Index
!
CONTENTS
■ Foot Controller
1
2
CAUTION
Do not allow fabric pieces and dust to collect in
the foot controller. Doing so could cause a fire or
an electric shock.
1. With the machine turned off, insert the foot controller
plug into its jack on the machine.
1 Foot controller
2 Foot controller jack
2. Switch on the machine, then slowly depress the foot
controller to start sewing.
* The speed set using the sewing speed controller is the
foot controller’s maximum sewing speed.
3. Release the foot controller to stop this machine.
* When the foot controller is being used, the “Start/Stop”
button has no effect on the sewing.
Note (For U.S.A. only)
Foot controller: Model P
This foot controller can be used on this machine model
ULT2001/ULT2002D.
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3 —
4 —
5 —
6 —
Setting Up 1-7
7 —
8 —
9 —
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Index
!
Included Accessories
1 2
Pull the top of the flat-bed attachment towards you
to open the accessory compartment.
1 Storage space
2 Presser foot storage space
3 Bobbin storage space
1
CONTENTS
1 —
2 —
3 —
3
6 78
9
13
4
1211
14
5
10
2
3
No. Part Name
1 Buttonhole foot “A” X57789-101
2 Embroidery foot “Q” XC1274-001
3 Overcasting foot “G” X51162-001
4
Monogramming foot “N ”
5 Zipper foot “I” X59370-051
6 Zigzag foot “J” 137748-101
7 Blind stitch foot “R” X56409-001
8 Button fitting foot “M” 130489-001
9 Walking foot SA140 X81065-002
10 Side Cutter X80943-001
11 Seam ripper (P.3-55) X54243-001
12 Bobbin SA-155 XA3812-051
13 Needle set X58358-001
14 Twin needle (P.2-5) X59296-001
Part Code
U.S.A. Others
X53840-301
4 —
5 —
6 —
7 —
8 —
9 —
!
?
75/11 2 needles
90/14 2 needles
90/14 2 needles : Ball point needle
(gold colored)
1-8 Setting Up
Note
• The machine comes with zigzag foot “J” attached.
• Always use accessories recommended for this
machine.
Index
CONTENTS
15 16 17
18 19 20
21 22 23
25
27
26
28
30
29
31
32
3534 36
37 38 39
24
33
No. Part Name
15 Low shank adapter SA131 XA6126-002
16 Screw (large) XA5904-051
17 Scissors 184783-001
18 Chalk pen 184944-001
19
Cleaning brush (P.8-3)
20 Eyelet punch
21 Screwdriver (large) X55467-051
22 Screwdriver (small) X55468-051
23 Spool cap (small) 130013-004
24 Spool cap (medium) × 2 X55260-053
25 Spool cap (large) 130012-004
26
Disc-shaped screwdriver
27 Embroidery set
H 10 cm × W 10 cm
(H 4 inch × W 4 inch)
28
Embroidery set (medium plus)
H 18 cm × W 13 cm
29 Spool net (P.1-37) 127610-000
30 Embroidery set (large) SA428 X81274-002
(H 10-1/4 inch
× W 6-1/4 inch)
31 Embroidery set (small) SA426 X81275-002
(H 1 inch
× W 2-1/2 inch)
32 Foot controller 120V XC1157-051
33
34 Grid sheet set (P.7-1) SA507 X81277-001
35 Touch pen (P.9-3) XA9940-001
36 Knee lifter (P.1-6) XA6941-001
37 Embroidery bobbin SA-EBT XA8375-001
38 Operation manual 193220-011
39 Quick reference guide 193220-060
(H 7 inch × W 5 inch)
H 26 cm × W 16 cm
H 2 cm × W 6 cm
Needle plate cover (P.5-29)
thread
(P.3-55,64)
(medium)
(P.1-7) 230V XC1159-001
Part Code
U.S.A. Others
XA4527-001
135793-001
XC1074-051
SA427 X81273-002
SA429 X81329-002
XA9939-051
Note (For U.S.A. only)
Foot controller: Model P
This foot controller can be used on this machine
model ULT2001/ULT2002D.
The screw of the presser foot holder is available
through your authorized dealer (Part code XA4813-
051).
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3 —
4 —
5 —
6 —
7 —
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Setting Up 1-9
Index
Options
CONTENTS
1
2
3
No. Part Name
1 40 colors embroidery threads SA740 X80928-100
40 colors country threads CYT40 X81078-102
22 colors embroidery threads SA741 X81276-102
21 colors country threads CYT41 X81269-102
2 Embroidery bobbin thread
Embroidery bobbin thread
3 Stabilizer material SA519 X81175-001
Water soluble stabilizer SA520 X81267-001
4 Country bag SA152 X80922-002
5 Multi-thread stand SA503 X81123-001
6 Embroidery unit carrying case SA528 XC1291-002
(White)
(Black)
U.S.A. Others
SA-EBT XA8375-001
SAEBT999 XC1376-001
Part Code
1 —
2 —
3 —
■ When Using the Multi-thread Stand
• Using the Multi-thread Stand When Placed Behind the Sewing Machine:
Do not pass the thread through the thread guide on the multi-thread
stand. Pass the thread through the thread guide of the sewing machine,
4
then pass the thread around the thread guide plate.
1 Thread guide of the sewing machine
4 —
5 —
5
6 —
6
• Using the Multi-thread Stand When Placed to the Right of the Sewing
Machine :
Do not pass the thread through the thread guide on the multi-thread
stand, or through the thread guide on the sewing machine. Pass the
thread directly around the thread guide plate.
2 Thread guide on the multi-thread stand
1-10 Setting Up
2
1
7 —
8 —
9 —
?
Index
!
CONTENTS
7
8
CAUTION
Embroidery cards purchased in foreign countries may not work with
your machine.
No. Part Name
7 Embroidery card
No. 1 Alphabet SA298 X58317-001
No. 2 Flower SA299 X58321-001
No. 3 Dinosaur SA300 X58362-001
No. 6 Moskowitz’s World SA303 X58497-001
No. 7 Country Life SA304 X59322-001
No. 8 Holiday SA305 X59357-001
No. 9 Hobby Craft SA306 X59511-001
No. 10 Monogram Emblem SA307 X59567-001
No. 11 Frame SA311 XA0257-001
No. 12 Transportation SA312 XA0275-001
No. 13 Sports Emblem SA313 XA0517-001
No. 14 Large Floral SA314 XA1223-001
No. 15 Cute Kids SA315 XA1325001
No. 16 Dogs & Cats SA316 XA1406-001
No. 19 Marine SA319 XA2452-001
No. 20 Petite Designs SA320 XA2869-001
No. 21 Needlework SA321 XA2873-001
No. 22 Large Quilt SA322 XA3431-001
No. 23 White on White SA323 XA3430-001
No. 25 Horse SA325 XA3791-001
No. 27 Birds SA327 XA4289-001
No. 28 Christmas SA328 XA4502-001
No. 29 Lace SA329 XA4664-001
No. 30 Wildlife Animals SA330 XA4771-001
No. 31 Large Flower II SA331 XA5037-001
No. 32 Musical Instrument SA332 XA5386-001
No. 33 Trees SA333 XA5567-001
No. 35 Cats & Dogs II SA335 XA5629-001
No. 36 Fruits & Vegetables SA336 XA5659-001
No. 37 Appliqué Alphabet SA337 XA5753-001
No. 38 Angel SA338 XA5781-001
No. 39 Doll Face SA339 XA5978-001
No. 40 Sports 3 SA340 XA6111-001
No. 41 Renaissance Alphabet SA341 XA6586-001
No. 42 Farm SA342 XA6733-001
No. 43 Victorian SA343 XA6769-001
No. 44 Lace2 SA344 XA6849-001
No. 45 Fancy Work SA345 XA7770-001
No. 46 Australian Animals SA346 XA7893-001
No. 47 Butterfly SA347 XA8206-001
No. 48 Australian Flowers SA348 XA8250-001
No. 49 Folk Art SA349 XA8348-001
No. 50 Fairy & Floral SA350 XA8414-001
No. 52 Bear Collections SA352 XA8511-001
No. 53 Scene SA353 XA8936-001
No. 54 Tea Time SA354 XA9129-001
No. 55 Gardening SA355 XA9348-001
No. 56 Asian SA356 XC0025-001
No. 57 Large Christmas SA357 XC0057-001
No. 58 New Quilt Traditions SA358 XC0861-001
No. 60 Summer Fun SA360 XC1168-001
8 Embroidery disk
No. 59 Blouse SA359 XC1078-001
Part Code
U.S.A. Others
1 —
2 —
3 —
4 —
5 —
6 —
7 —
8 —
9 —
!
?
Setting Up 1-11
Index
BASIC OPERATION
Connecting the Power
CONTENTS
WARNING
• Use only regular household electricity for the power source. Using other power sources
may result in fire, electric shock, or damage to the machine.
• Turn off the main power and remove the plug in the following circumstances:
- When you are away from the machine
- After using the machine
- When the power fails during use
- When the machine does not operate correctly due to a bad connection or a dis-
connection
- During electrical storms
CAUTION
• Do not use extension cords or multi-plug adapters with many other appliances plugged
in to them. Fire or electric shock may result.
• Do not touch the plug with wet hands. Electric shock may result.
• When unplugging the machine, always turn off the main power first. Always grasp the
plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to
fire or electric shock.
• Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled,
twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord
to heat. These things may damage the cord and cause fire or electric shock. If the
cord or plug is damaged, take the machine your authorized dealer for repairs before
continuing use.
• Unplug the power cord if the machine is not to be used for a long period of time.
Otherwise a fire may result.
1 —
2 —
3 —
4 —
5 —
6 —
1. Insert the power cord into the cord jack, then insert
the plug into a wall outlet.
1 Main power switch
2 Power cord
1
1
1-12 Setting Up
2
2
2. Turn the main power switch to “I” to turn on the machine.
1 OFF
2 ON
3. Turn the main power switch to “O” to turn off the machine.
7 —
8 —
9 —
?
Index
!
Viewing the LCD Display
CONTENTS
When switching on machine, the screen will display the name of the machine. Touch the screen
to display the utility stitch. The often used “Straight stitch (left)” (1-01) is automatically selected.
1 Shows the amount of thread remaining in the
bobbin during sewing. If the display is yellow, the bobbin is running out of thread.
1
3
4
5
2
6
Note
This bobbin symbol does not show the
amount of bobbin thread remaining when the
machine is not sewing.
2 Shows single or twin needle mode setting, and
the needle stop position.
Single needle/
down position
Twin needle/
down position
Single needle/
up position
Twin needle/
up position
1 —
2 —
3 —
4 —
5 —
6 —
3 Presser foot code. Attach the presser foot in-
dicated in this display before sewing.
4 Shows the name and code number of the se-
lected stitch.
5 Shows a preview of the selected stitch.
6 To select, press the key of the stitch pattern
you want to sew.
Setting Up 1-13
7 —
8 —
9 —
?
Index
!
■ Key Functions
Display Explanation Page
Key Name
Pattern
explanation
key
Operation
guide key
Setting key
Utility stitch
key
Character/
Decorative
stitch key
Press this key to see an explanation of the selected pattern.
Press this key to see explanations for upper threading, winding the bobbin, changing the presser foot, and how to use the
machine.
Press this key to change the needle stop position, turn the
buzzer ON/OFF , adjust the pattern or screen, and change other
machine settings.
Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem stitch, or other stitches commonly used in
garment construction.
Press this key to select character or decorative stitch patterns,
or use the My Custom Stitch
stitch patterns.
TM function to create your own
1-24
1-20
1-19
3-9
4-1
CONTENTS
1 —
2 —
3 —
4 —
Embroidery
key
Embroidery
edit key
Sewing type
selection key
Stitch selection
display
Automatic
reinforcement
stitch key
Automatic
thread cutting
key
Mirror image
key
Attach the embroidery unit and press this key. (Caution: the
Embroidery screen will not display if the embroidery unit is
not attached.) Press this key to sew embroidery.
Attach the embroidery unit and press this key. (Caution: the
Embroidery Edit screen will not display if the embroidery unit
is not attached.) Press this key to combine embroidery patterns. With the embroidery edit functions, you can also create original one point patterns or frame patterns.
Press this key when you do not know which stitch pattern to
select, and get help selecting the appropriate stitch pattern
for the sewing application, and instructions on how to sew
the stitch pattern. This key is very useful for beginners.
Stitch Pattern Selection Screen
Press the key of the pattern you want to sew.
Use the
Press this key to use the automatic reinforcement stitching
(reverse stitching) setting. If you select this setting before sewing the machine will automatically sew reinforcement stitches
at the beginning and end of sewing (depending on the pattern, the machine may sew reverse stitches).
Press this key to set the automatic thread cutting function. Set
the automatic thread cutting function before sewing to have
the machine automatically sew reinforcement stitches at the
beginning and end of sewing (depending on the pattern, the
machine may sew reverse stitches) and trim the threads after
sewing.
Press this key to create a mirror image of the selected stitch
pattern. If the key display is light gray, a mirror image of the
selected stitch pattern cannot be sewn.
to change selection screens.
5-5
6-2
3-13
3-10
2-14
2-15
3-11
5 —
6 —
7 —
8 —
9 —
!
?
1-14 Setting Up
Index
CONTENTS
Display Explanation Page
Key Name
Needle mode
selection key
(single/double)
Stitch width and
stitch length key
Thread tension
key
Manual memory
key
Reset key
Press this key to select twin needle sewing mode. The sewing
mode changes between single needle mode and twin needle
mode each time you press the key. If the key display is light
gray, the selected stitch pattern can not be sewn in twin needle mode.
Shows the zigzag width and stitch length settings of the currently selected stitch pattern. Y ou can use the plus and minus
keys to adjust the zigzag width and stitch length settings.
Shows the thread tension setting of the currently selected stitch
pattern. The thread tension is usually set automatically. You
can use the plus and minus keys to change the thread tension
settings.
Change the stitch pattern settings as you like (zigzag width
and stitch length, thread tension, automatic thread cutting or
automatic reinforcement stitching, etc.), then save them by
pressing this key.
Press this key to return the selected stitch pattern’s saved settings to the original settings.
2-5
2-8
2-13
3-12
3-12
1 —
2 —
3 —
4 —
5 —
6 —
Setting Up 1-15
7 —
8 —
9 —
?
Index
!
Using the LCD Display
Press a key with your finger to select the stitch pattern, or to select a
machine function, or operation indicated on the key.
CAUTION
Only touch the screen with your finger or the included touch
pen. Do not use a sharp pencil, screwdriver, or other hard or
sharp object. It is not necessary to press hard on the screen.
Pressing too hard or using a sharp object may damage the screen.
CONTENTS
1 —
2 —
3 —
4 —
5 —
Adjusting Screen Brightness
CAUTION
• All or part of the screen may sometimes become darker or lighter because of changes in the
air temperature or other changes in the environment around the screen. This is normal and is
not a sign of malfunction. Adjust the screen if it is difficult to read.
• The screen may be dark immediately after turning on the power . This is a function of the LCD
back light screen, and it is not a sign of malfunction. The screen will return to its normal level
of brightness after approximately 10 minutes.
• If you are not directly in front of the machine when you view the LCD, the colors may appear
to change or the screen may be difficult to see. This is a characteristic of the LCD, and not a
sign of damage or malfunction. For best results operate the screen while sitting in front of the
machine.
6 —
7 —
8 —
9 —
!
?
1-16 Setting Up
Index
CONTENTS
1. Press to open the screen at left.
2. Press to go to the next screen.
3. On the display, use and to adjust the
screen brightness.
1 —
2 —
3 —
4 —
5 —
6 —
* makes the screen darker
* makes the screen lighter
4. Once you have adjusted the screen brightness,
press .
Setting Up 1-17
7 —
8 —
9 —
?
Index
!
Choosing the Display Language
CONTENTS
1. Press to open the screen at left.
2. Press to go to the next screen.
1 —
2 —
3 —
4 —
5 —
6 —
1
3. When you see this display, press the arrow keys to choose the display language.
* Choose from the following languages: ENGLISH
GERMAN
FRENCH
ITALIAN
DUTCH
SPANISH
DANISH
NORWEGIAN
FINNISH
SWEDISH
PORTUGUESE
JAPANESE
1 Shows the selected display language
4. When the desired language is displayed, press .
7 —
8 —
9 —
!
?
1-18 Setting Up
Index
Using the Machine Settings Key
CONTENTS
Press to change the default machine settings (needle stop position, embroidery speed,
opening display, etc.)
1 Select the needle stop position (the needle
position when the machine is not operating)
to be up or down.
2 Select whether to use the sewing speed con-
1
2
3
4
5
6
7
troller to determine the zigzag width (see page
3-34).
3 Make adjustments to character or decorative
stitch patterns (see page 4-12).
4 Select from among 8 displays when using the
Embroidery functions (see page 5-43).
5 Change the thread color display on the em-
broidery screen; display the thread number,
color name or each time to embroider (see
page 5-42).
6 Adjust the maximum embroidery speed set-
ting (see page 5-41).
7 Program version display
Note
V ersion 1.0, this is the installed software version
for your machine. Check with your local authorized Brother dealer or at www.brother.com for
notification of an available updates.
1 —
2 —
3 —
4 —
5 —
6 —
7 —
Press to go to the next screen.
1
2
3
4
5
1 Change the brightness of the LCD (see page
1-16).
2 Turn the buzzer ON or OFF.
3 Turn the lamp ON or OFF.
4 Turn the opening screen display ON or OFF.
5 Change the display language (see page 1-18).
Setting Up 1-19
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Index
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