Broil-mate 1411-54, 1453-64, 3554-4 Owner's Manual
PLEASE RECORD YOUR MODEL
-
-
GAS BARBECUES
OWNER’S MANUAL
FOR USE WITH L.P. (LIQUID PETROLEUM GAS)
IN CANADA, PROPANE GAS
DANGER
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE
2. EXTINGUISH ANY OPEN FLAME
3. IF ODOR CONTINUES, KEEP AWAY FROM
ANSI Z21.58-2015 / CSA 1.6-2015
CONTENTS
SAFETY .............................................................................. 2
INSTALLATION .................................................................. 2
L.P. GAS CYLINDER .......................................................... 3
OPD EQUIPPED CYLINDER ............................................. 4
HOSE & REGULATOR ....................................................... 4
LEAK TESTING.................................................................. 5
VENTURI TUBES ............................................................... 5
LIGHTING ........................................................................... 6
OPERATION ....................................................................... 7
COOKING TECHNIQUES ...................................................... 7
MAINTENANCE ................................................................. 10
TROUBLESHOOTING ....................................................... 11
WARRANTY ....................................................................... 12
GUIDE DU PROPRIÉTAIRE DE BARBECUE AU
MANUAL DEL USUARIO DE PARRILLA A GAS
READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS
1-800-265-2150 EN
info@omcbbq.com
RETAIN THESE INSTRUCTIONS FOR FUTURE
FOR ASSEMBLY INSTRUCTION, PLEASE SEE YOUR ASSEMBLY MANUAL
OR VISIT www.omcbbq.com TO VIEW OUR ASSEMBLY
GAZ
..... 13
............. 25
THE APPLIANCE AND IMMEDIATELY CALL
YOUR GAS SUPPLIER OR YOUR FIRE
DEPARTMENT
WARNING
1. DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE LIQUIDS OR
VAPORS IN THEVICINI TY OF
THIS APPLIANCE
2. AN LP CYLINDER NOT CONNECTED FOR
USE SHALL NOT BE STORED IN THE
VICINITY OF THIS OR ANY OTHER
APPLIANCE
NUMBER, SERIAL NUMBER AND DATE
OF PURCHASE HERE.
This information can be found on the black and silver OMC caution
sticker on the back or side of your gas grill.
Model Number
Serial Number
Date of Purchase / /
dd mm yyyy
10094-LP REV M 03/17
REFERENCE.
VIDEOS.
GRILL.
SAFETY INSTALLATION
1.
In
the
Your new OMC gas grill is a safe, convenient appliance
when assembled and used properly. As with all gas-fired
products, however, certain safeguards must be observed.
Failure to follow these safeguards may result in
serious injury or damage. If you have questions
concerning assembly or operation, consult your dealer, gas
appliance specialist, Gas Company or our direct customer
service line at 1-800-265-2150. / info@omcbbq.com
CAUTION
• FOR OUTDOOR USE ONLY.
• IF STORED INDOORS, DETACH AND LEAVE
CYLINDER OUTDOORS.
• THIS APPLIANCE MUST NOT BE OPERATED
UNATTENDED.
• SPECIAL CARE MUST BE TAKEN TO KEEP SMALL
CHILDREN AWAY FROM HEATED SURFACES.
Use caution when handling or transporting this
product. Metal edges can be hazardous. Use
appropriate gloves when lifting or handling. Before
lifting, remove side shelves, grids and grates.
ELECTRICAL CAUTION
1. If any accessory is used on this appliance that
requires an external electrical power source, the
accessory when installed must be electrically grounded
in accordance with local codes. In the absence of local
codes, the following standards apply:
(U.S.A.) ANSI/NFPA No. 70-Latest Edition and
(Canada) CSA C22.1 Canadian Electrical Code
2. Do not cut or remove the grounding prong from the
plug.
3. Keep the electrical supply cord and fuel supply hose
away from any heated surface.
PROPOSITION 65 WARNING
Handling the brass material on this product exposes you to
lead, a chemical known to the state of California to cause
cancer, birth defects or other reproductive harm. WASH
YOUR HANDS AFTER HANDLING THIS PRODUCT.
WARNING
Fuels used in gas or oil-fired appliances, and the
products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm. “This warning is issued
pursuant to California Health and Safety Code Sec.
25249.6”
U.S.A.,
accordance with the local code and the rele va nt
national code:
ANSI Z223.1/NFPA 54 - Latest Edition National Fuel
Gas Code and Latest Local Codes where Applicable
2. In Canada, this appliance must be installed in
accordance with the local code and the rele va nt CSA
standards:
CSA-B149.1 Natural Gas and Propane installation
Code
3. The appliance must be located away from combustible
surfaces by at least 76cm / 30” from each side, and
76cm / 30” from the rear.
4. Do not operate this appliance under any overhead
roof construction or foliage.
5. This appliance is for OUTDOOR USE ONLY, DO
NOT operate in garage, shed, balcony or other such
enclosed areas.
6. DO NOT restrict the flow of air to the appliance.
7. Keep the area surrounding the appliance free
of combustible materials, gasoline, and all flammable
liquids and vapors.
8. This appliance is not intended to be installed in, or
on, recreational vehicles and/or boats.
9. Keep the ventilation opening(s) of the cylinder
enclosure free and clear from debris.
LP GAS CYLINDER PLACEMENT
The instructions below apply to LP models only. LP gas
cylinders must be installed according to assembly
instructions using retainer provided. Do not store a spare
cylinder under or near this appliance. All cylinders used
must be compatible with supplied means of cylinder
retention.
this appliance
must
be installed in
2
LP GAS CYLINDER
QCC®-1 QUICK CLOSING COUPLING
1. All OMC models are designed to be used with an LP gas
cylinder equipped with the QCC®-1 Quick Closing
Coupling system.
2. The QCC®-1 system incorporates safety features
required by the American National Standards Institute
(ANSI) and the Canadian Standards Steer ing
Committee.
• Gas will not flow until a positive connection has been
made.
• A thermal element will shut off the flow of gas between
240° and 300° F.
• When activated, a Flow Limiting Device will limit the flow
of gas to 10 cubic feet / hour.
3. The LP Gas Cylinder is not included with the Gas
Grill. Be sure to purchase one with the QCC® valve.
This valve is recognized by the external threads on the
inlet port of the valve. QCC® equipped cylinders are
available from your Gas Grill Dealer.
NOTE: Any attempt to connect the regulator, by use of
adapters or any other means, to any other valve could
result in damage, fire or injury and may negate the
important safety features in the QCC®-1 system.
SPECIFICATION
1. All LP gas cylinders used with this appliance must
be constructed and marked in accordance with the
Specifications for LP Gas Cylinders of the U.S.
Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods ; and Commission, as applicable
2. The LP gas cylinder used for this appliance must not
have a capacity exceeding 20 lb. (9 kg). Approximately
18” (46cm) high and 12” (31cm) diameter
3. All LP gas cylinders used with this appliance should be
inspected at every filling and re qualified by a licensed
service outlet at the expiry date (10 years), in
accordance with the DOT (USA) and Canad ian
Transport Commission (Canada) codes for LP Gas
Cylinders..
4. All LP gas cylinders used with this appliance must be
provided with a shutoff valve terminating in a cylinder
valve outlet No. 510, specified in the Standard for
Compressed Gas Cylinder Valve Outlet and Inlet
Connection (USA) ANSI/CGA-V-1-1977 (Canada) CSA
B96.
5. The cylinder supply system must be arranged for vapor
withdrawal.
6. The cylinder must include a collar to protect the cylinder
valve.
7. The cylinder must be installed as per assembly
instructions.
8. Never fill the cylinder beyond 80% full. A fire causing
death or serious injury may occur.
9. The cylinder valve must include a safety relief device
having direct communication with the vapor space of the
cylinder.
HANDLING
1. Government regulations prohibit shipping full LP gas
cylinders. You must take your new cylinder to a LP gas
dealer for filling.
2. A filled LP gas cylinder is under very high pressure.
Always handle carefully and transport in the upright
position. Protect the valve from accidental damage.
3. Do not tip the LP gas cylinder while connecting it to the
regulator. Fasten the cylinder securely during transport,
use and storage.
4. If the cylinder is tipped after it is connected to the
regulator, shut off the gas, disconnect the regulator and
have it checked before using it again.
STORAGE
1. Store the LP gas cylinder outdoors in a well-ventilated
place.
2. Do not store the LP gas cylinder in direct sunlight, near
a source of heat or combustion.
3. If you intend to store the grill indoors, disconnec t and
remove the LP gas cylinder first. Disconnected cylinders
must have a dust cap installed and must not be stored in
a building, garage or any enclosed area.
4. Keep out of the reach of children.
5. When the LP gas cylinder is connected to the gas grill,
the gas grill and LP gas cylinder must be stored outside
in a well-ventilated place.
OPERATION
1. Never connect your gas grill to an LP gas cylinder
without the regulator provided, and NEVER TO AN
UNREGULATED LP GAS SUPPLY. The regulator
supplied with the barbecue must be used.
2. Always leak test the LP gas cylinder to regulator
connection when connecting the LP gas cylinder to the
appliance. See “Leak Testing.” (page 5)
3. Do not operate appliance if the smell of LP gas is
present. Extinguish all flame and determine source of LP
gas leak before proceeding. Do not ignite the appliance
until the LP gas leak has been found and sealed.
4. Always shut off LP gas cylinder valve when the
appliance is not in use.
3
OPD EQUIPPED CYLINDER HOSE & REGULATOR
OVERFILL PREVENTION DEVICE
1. The standard for outdoor gas appliances, ANSI
Z21.58/ CAN/CGA-1.6, requires that appliances be used
with cylinders equipped with an Overfill Prevention
Device (OPD).
2. The OPD is designed to re duce the potential for
of
the overfilling
propane cylinders, thus reducing the
possibility of relief valve discharges of raw propane. The
OPD causes a slower purge/fill operation. Some
consumers have been advised by filling stations that
these cylinders are “defective.” This is not a defect.
Some propane fillin g stations may not be aware of this
device and its effect on the purge/fill operation.
3. New OPDs coming onto the market have technology
that allows for much greater BTU outputs which will
decrease the amount of time it takes to purge a cylinder.
IDENTIFICATION
To identify these cylinders, the OPD hand wheel has
been standardized to the shape shown.
1. All models are equipped with a hose and regulator with a
QCC®-1 Quick Closing Coupling.
2. The QCC® coupling contains a magnetic Flow
Limiting Devic e which will limit the flow of gas should
there be a leak between the regulator and the appliance
valve. This device will activate if the cylinder valve is
opened while the appliance valves are open. Be sure
the appliance valves are off before the cylinder
valve is opened to prevent accidental activation.
3. The QCC® coupling incorporates a heat sensitive
hand wheel that will cause the back check module in the
QCC® cylinder valve to close when exposed to
temperatures between 240° and 300°F. Should this occur,
do not attempt to reconnect the hand wheel. Remove
hose/regulator assembly and replace wit h a new one.
4. The pressure regulator is set at 11 inches WC
(water column) and is for use with LP gas only. The
hose and hose couplings comply with CGA Standard
CAN 1.83. No modifications or substitutions should be
attempted.
5. Protect the hose from dripping grease and do not
allow the hose to touch any hot surface, including the
base casting of the barbecue.
6. Inspect the seal in the QCC® cylinder valve
when replacing the LP gas cylinder or once per year
whichever is more frequent. Replace the seal if there is
any indication of cracks, creases, or abrasion.
7. Inspect the hose before each use. If the hose is
cracked, cut, abraded or damaged in any way, the
appliance must not be operated.
8. For repair or replacement of the hose/regulator
assembly, contact customer service.
CONNECTION
1. Be sure cylinder valve and appliance valves are “OFF.”
2. Place full LP gas cylinder in LP tank well and secure
base as per assembly instructions.
3. Center the nipple in the cylinder valve and hold in place.
Using other hand, turn the hand wheel clockwise until
there is a positive stop. Do not use tools. Hand tighten
only. When making the connection, hold the regulator
in a parallel with the cylinder valve, so as not to cross
thread the connection.
4. Leak test connections. See “ Leak Testing.” (Page 5)
5. Refer to lighting instructions. To avoid activating
the Flow Limiting Device when lighting, open
cylinder valve slowly with the appliance valves off. If
the Flow Limiting Device is accidentally activated, turn
off cylinder valve and appliance valves, wait 10 seconds
to allow the de vice to reset, open cylinder valve slowly,
then open t he app li anc e val ve.
DISCONNECTION
Always close LP cylinder valve and remove coupling nut
before moving cylinder from specified operation position.
4
LEAK TESTING VENTURI TUBES
All factory-made connections have been rigorously
tested for gas leaks. However, shipping and handling may
have loosened a gas fitting.
AS A SAFETY PRECAUTION:
• Test all fittings for leaks before using your gas grill.
• Test the cylinder valve for leaks each time the
cylinder is filled.
• Test for leaks every time you connect a gas fitting.
• Do not smoke at any time while testing.
• Never test for leaks with a lit match or open flame.
• Test for leaks outdoors.
TO TEST FOR LEAKS:
1. Extinguish any open flame or cigarettes in the area.
2. Be sure that cylinder valve and gas grill valves are
“OFF.”
3. Connect LP gas cylinder. See “Hose and Regulator”.
(Page 5)
4. Prepare a soap solution of one part water, one part
liquid detergent.
5. With a full gas cylinder, open cylinder slowly.
6. Brush the soap solution on each connection.
7. A leak is identified by a flow of bubbles from the area
of the leak.
8. If a leak is detected, close the gas cylinder “shut-off”
valve, tighten the connection and retest.
9. If the leak persists, contact your gas grill dealer
for assistance. Do not attempt to operate appliance if a
leak is present.
If your gas grill is equipped with a side burner or
rear burner:
1. Follow steps 1 - 5 above
2. Place fingertip over the opening in the orifice at the
end of hose.
3. Turn “SIDE”/”REAR” control to “HIGH.”
4. Brush soap solution on each connection between
orifice and control val ve.
5. Turn “SIDE”/”REAR” control to “OFF”.
Always keep venturi tubes clean. Blockages in the venturi
tubes caused by spiders, insects and nests can cause a
flashback fire. In fact, although the gas grill may still light,
the backed up gas can ignite and cause a fire around the
venturi tubes at the control panel or the side burner.
If a flashback fire occurs, turn off gas at the source
immediately
Inspect and clean the venturi tubes (main burner, side
burner, rear burner) if any of the following symptoms
occur:
1. You smell gas.
2. Your gas grill does not reach temperature.
3. Your gas grill heats unevenly.
4. The burners make popping noises.
INSPECTING & CLEANING VENTURI
TUBES
1. Turn off gas by closing the propane cylinder valve
2. When barbecue is cool, remove burner fasteners from
bottom, lift the burner from the barbecue housing.
3. Clean the venturi tubes with a pipe cleaner or
venturi cleaning tool (Accessory #77310 or #18270).
4. Lower the burner into position in the gas grill
housing, making sure that the venturi tubes are correctly
aligned and fitted on the orifices.
5. Secure burner with burner fasteners.
5
LIGHTING
BASIC GAS GRILL COMPONENTS
A. Main burner
controls
B. Side burner
control
C. Rear burner
control
D. Ignitor
E. Manual lighting
hole
F. Handle
G.
Side burner
H. Cylinder valve
I. Regulator
LIGHTING INSTRUCTIONS
1. The appliance must be assembled as per the
assembly instructions.
2. Ensure LP cylinder is full and properly connected to
the regulator. See: “Hose and Regulator.” (Page 4)
3. Ensure there are no gas leaks in the gas supply
system. See: “Leak Testing.” (Page 5)
4. Ensure that the venturi tubes are properly located over
the gas valve orifices. See Venturi diagram. (Page 5)
5. Ensure that both Main Burner and Side Burner
ignition wires are connected.
6. Carefully review all instructions on the information
plate attached to the gas grill.
7. WARNING: Always open lid before lighting and do
not lean over gas grill while lighting.
8. Set control knobs to “OFF” and turn on the gas supply.
LIGHTING THE MAIN BURNER:
a. Open gas grill lid and leave open until lit.
b. Check that the battery has been installed in the
electronic ignition.
c. Push and turn one main burner control knob to “HIGH.”
d. Push and hold down the ignitor button or use match to
light.
e. Burner should ignite within 5 seconds; turn off gas
source immediately if ignition does not occur in this
T
timeframe.
below to step f.
f. Insert lit match through lighting hole located at the
bottom right of the cookbox.
g. Push and turn right main burner control knob to “HIGH.”
h. Burner should ignite within 5 seconds.
i. After the right burner is lit, push and turn left control
knob to "Hi". Left burner will ignite automatically.
o light burner with a match proceed
LIGHTING THE SIDE BURNER:
a. Push and turn side burner control knob to “HIGH.”
b. Push and hold the ignitor button.
c. Burner should ignite within 5 seconds. To light burner
with a match proceed below to step d.
d. Apply lit match to burner ports.
e. Push in the side burner control knob and turn to “HIGH.”
f. Burner should ignite within 5 seconds .
Note: Pots on the side burner must not exceed 9” (23 cm)
in diameter or 15 lbs. (7 kg) in weight.
LIGHTING THE REAR ROTISSERIE
BURNER:
Warning: do not operate the main burner simultaneously with
the rear burner.
b. REMOVE THE WARMING RACK.
c. Push and turn rear burner control knob to “HIGH.”
d. Push and hold the ignitor button.
e. Burner should ignite within 5 seconds. To light burner
with a match proceed below to step f.
f. Apply lit match to burner ports.
g. Push in the rear burner control knob and turn to “HIGH.”
h. Burner should ignite within 5 seconds.
CAUTION: Check your gas grill after lighting. All burner
ports should show a 2.5cm / 1” flame on “HIGH.”
If any of the following symptoms occur there is
probably a blockage in the venturi tubes. Shut off
gas at once and clean the venturi tubes. See “Venturi
Tubes.” (Page 5)
1. You smell gas.
2. A flashback fire occurs.
3. Your gas grill heats unevenly.
4. The burners make popping noises.
IF BURNER DOES NOT IGNITE:
1. Push and turn control knob to “OFF.” Wait 5 minutes
then try again with control knob set at “MEDIUM.”
2. If any burner will not light, see “Troubleshooting” on
page 11. If problem persists, do not attempt to
operate the appliance; contact OMC, your dealer or an
approved service center.
SHUTDOWN:
1. Turn off cylinder valve.
2. Turn control knobs to “OFF.”
6
OPERATION COOKING TECHNIQUES
First Time Use: Before cooking on your gas grill for the first
time, burn it off to rid it of any odors or foreign matter in the
following manner:
1. With cooking grids installed in position, light the gas grill
following lighting instructions (see Page 10) and operate
the gas grill on “HIGH” for 10-15 minutes. Next, turn gas
source off then turn all control knobs to the “OFF” position.
2. When gas grill is cool, thoroughly season cooking grids by
spraying or wiping olive or vegetable oil on them. Ensure
that the entire surface is generously coated including
the corners. For cast iron cooking grids, light seasoning
should be done before every usage.
3. You are ready to grill. Proceed to “Preheating.”
Preheating: Preheat the gas grill on MEDIUM/HIGH with the
lid closed for ten minutes. Reduce heat as appropriate for what
you are grilling. Firmly but carefully scrub grids with a wire grill
brush. Next, brush or spray the grids with vegetable or olive oil
to prevent food from sticking.
Lid Position: The position of the lid during cooking is a matter
of personal preference, but the gas grill cooks faster, uses less
fuel, and controls the temperature best with the lid closed. A
closed lid also imparts a smokier flavor to meat cooked directly
on the grid, and is essential for smoking and convection
cooking.
Vaporization Systems: Your gas grill is designed for use with
the included Flav-R-Wave™ vaporization system. Do not use
lava rock, ceramic briquettes or any other vaporization system
other than the one that came with the gas grill.
COOKING TEMPERATURES
High Setting: Produces temperatures at the cooking grid of
approximately 600 - 650°F (320 - 340° C). Use this setting only
for fast warm-up or for burning food residue from the cooking
grids after cooking. This setting is also ideal for quickly searing
steaks before reducing the temperature. Rarely, if ever, do you
use the HIGH setting for extended cooking.
Medium/High: Produces temperatures at the cooking grid of
approximately 550°F (290 ° C). Use this setting for warm-up
and for grilling steaks and chops.
Medium: Produces temperatures inside the gas grill of
approximately 450° F (230°C) with the lid down. Use this
setting for most grilling of chicken, burgers and vegetables as
well as for roasting and baking.
Low: Produces temperatures inside the gas grill of
approximately 310- 350° F (155-175° C). Use this setting for
all smoke cooking, large cuts of meat, delicate fish and for
dough and pastry such as quesadillas.
These temperatures are approximate only and vary with
the outside temperature and the amount of wind.
DIRECT GRILLING
The direct grilling method involves cooking the food on grids
directly over a lit burner. Direct grilling is the most popular
method for most single serving items such as steaks, chops,
fish, burgers, kebabs and vegetables.
1. Prepare food in advance to avoid delay and timing
problems. If using marinade or spices, they should be
applied before placing meat on the cooking grid. If basting
with sauces, they should be applied in the last 2-4 minutes
of grilling to avoid burning.
2. Organize the area around the gas grill to include forks,
tongs, oven mitts, sauces and seasonings to allow you to
stay in the vicinity of the gas grill while cooking.
3. Bring meat to room temperature just prior to grilling. Trim
excess fat from meat to minimize the “flare-ups” that are
caused by dripping grease.
4. Pre-heat the gas grill to the desired temperature with the
lid closed.
5. Coat the grids with vegetable or olive oil to prevent food
from sticking to the grids.
6. Hold the salt when cooking meats on the gas grill. The
meat will stay juicier if the salt is added after cooking.
7. To prevent steaks from “drying out,” use tongs rather than
a fork and start on “MEDIUM/HIGH” to sear the meat and
seal juices in. Reduce the heat and extend cooking times
when grilling thicker cuts of meat.
8. Learn to test when the meat is done by time and feel. Meat
firms up as it cooks. When the meat is soft it is rare. When
it is firm, it is well done.
9. Follow the perfect steak grilling guide for most meat, fish,
poultry and vegetables.
7
COOKING TECHNIQUES
DIRECT GRILLING GUIDE
HEAT
SETTING
TIME PER
SIDE
TOTAL
MINUTES
CHICKEN
MED / WELL
MED / LOW
4 / 4 / 4 / 4
16
CHICKEN WINGS
MED / WELL
MED / LOW
5 / 5 / 5 / 5
20
HAMBURGER
MEDIUM
MED / LOW
3 / 3 / 3 / 3
12
HAMBURGERS
3/4” FROZEN
FISH FILLET
MEDIUM
MEDIUM
2 / 2 / 2 / 2
8 – 10
LOBSTER TAILS
SPLIT
USE SAME TECHNIQUE AS THE PERFECT STEAK GRILLING GUIDE
(PAGE 7).
INDIRECT CONVECTION AND
ROTISSERIE COOKING GUIDE
BEEF ROAST
3 - 6 Lb.
MED / LOW
2 – 4 HRS
BEEF ROAST
6 - 10 Lb.
MED / LOW
3 – 5 HRS
PORK ROAST
2 - 5 Lb.
MED / LOW
2 – 4 HRS
PORK ROAST
6 - 10 Lb.
MED / LOW
3 – 5 HRS
TURKEY OR CHICKEN
2 - 5 Lb.
MED / LOW
2 – 4 HRS
TURKEY OR CHICKEN
5 - 10 Lb.
MED / LOW
3 – 5 HRS
WHEN USING ROTISSERIE BURNER, SET HE AT AT MED / HIGH
MEAT TEMPERATURE GUIDE
RARE
MED
WELL
BEEF / LAMB / VEAL
130°F / 55°C
146°F / 63°C
160°F / 70°C
PORK 150°F / 65°C
170°F / 77°C
POULTRY
170°F / 77°C
HAMBURGER
160°F / 70°C
FOR BEST RESULTS, USE A MEAT THERMOMETER
1” THICK
MEDIUM MED / LOW 3 / 3 / 3 / 3 12
MEDIUM MEDIUM 4 / 4 / 4 / 4 16 - 20
INDIRECT CONVECTION COOKING
This method is ideal for cooking large cuts of meat such as
roasts or poultry. The food is cooked by hot air circulating
around it.
1. For most applications of convection cooking with and
without a rotisserie, a drip pan is recommended to catch
the drippings. Place drip pan on top of the Flav-R-Wave,
beneath center of food. Put half to one inch of water in
the drip pan. Fruit juice, wine or marinade may also be
added to enhance the flavor. Do not let the drip pan run
dry.
2. Convection cooking without a rotisserie is best with the
lid closed and the heat reduced. All burners can be set
to low or the outside burners can be set to medium and
the middle burner(s) can be turned off. Turning the
center burner off will prevent juices in the drip pan from
burning.
3. Prior to placing the meat on the gas grill, baste the meat
with vegetable oil. This will enhance browning on the
outside of the meat.
4. When cooking without a drip pan, close attention must
be paid to avoid the risk of a grease fire and is not
recommended.
5. Turn gas grill off and allow it to cool before removing drip
pan. The fat drippings are highly flammable and must be
handled carefully to avoid injury.
6. For convection cooking roasts and poultry without a
rotisserie, put meat in a roasting rack directly on grids.
ROTISSERIE COOKING
Follow the steps for Indirect Convection Cooking. (See left)
1. The rotisserie can accommodate up to 7 kg (15lb) of
meat with the limiting factor of rotating clearance. For
best results the meat should be centered on the center
line of spit to eliminate an out-of-balance condition.
2. The rotisserie can be used with the cooking grids in place
if space allows.
3. Fasten the meat securely on the spit prior to placing it on
the gas grill. For poultry, tie the wings and legs in tightly.
REAR BURNER ROTISSERIE
1. Certain models feature a rear burner for rotisserie
cooking. The rear burner rotisserie method is the
ultimate for cooking roasts and poultry. With the heat
source located behind the food, there is no chance of a
flare up caused by fat drippings. A dish or drip pan
placed below the spit will collect the juices for basting or
for preparing a sauce.
2. The spring loaded rear burner may be easily removed
when not in use.
3. To operate your rear burner, see “Lighting the Rear
Burner.” (Page 6)
8
COOKING TECHNIQUES
SPIT BALANCE
1. Loosen the rod handle to allow the balance to turn
freely.
2. Set the rotisserie rod in the slots of the gas grill casting.
Let the heaviest side of the meat rotate to the bottom.
3. Adjust the balance to the top of the rod, opposite the
heaviest side of the meat.
4. Tighten the rod handle. Periodically, check to see if the
meat turns smoothly while cooking. Adjust the balancer
as necessary. CAUTION: Use oven mitt when
adjusting balancer.
HOW TO USE A PROBE THERMOMETER
1. The accurate way to determine when a large piece of
meat is done is to use a probe thermometer. Insert the
thermometer at an angle so the sturdy pointed metal tip
rests in the center of the thickest part of the meat. Be
careful that it doesn’t touch the sp it or the bone, and
that the point is not resting in fat (you will notice
much less resistance when probing in fat).
2. When the thermometer displays the desired temperature
the meat is done. Add your sauces during the last few
minutes of cooking time and let the meat stand about 15
minutes to firm up. Carve and serve.
• Poultry: insert the tip of the thermometer in the thickest
part of the thigh close to the body.
• Ham or roasts: insert the tip of the thermometer in the
center of the heaviest section of the meat.
USING A SPIT – LEG OF LAMB
1. Have 3” of bone sawed from small end of leg.
2. Leave meat around bone intact to form a flap.
3. Put a spit fork on rod.
4. Fold flap up and run rod through flap and leg.
5. Put second fork on rod and insert forks in each end of
leg. Test for balance. Tighten screws.
USING A SPIT – POULTRY
1. With breast down, bring neck skin up over cavity.
2. Turn under edges of skin; skewer to back skin.
3. Loop twine around skewer and tie.
4. Turn breast side up; tie or skewer wings to body.
5. Put a spit fork on rod. Insert rod in neck skin parallel to
backbone and exit just above tail.
6. Put second fork on rod and insert forks in breast and tail.
Test for balance. Tighten screws.
7. Tie tail to rod with twine. Cross legs; tie to tail.
THREE CHICKENS ON A SPIT
1. Tie or skewer wings to body.
2. Put a spit fork on rod. Place chickens on rod as
demonstrated in the above diagram.
3. Loop twine around tails and legs; tie to rod.
4. Put second fork on rod and insert forks in chicken.
Tighten screws.
9
MAINTENANCE
REGULAR MAINTENANCE
The following components should be inspected and cleaned
(as necessary) before every usage of your gas grill to ensure
optimal performance, safety and efficiency.
COOKING GRIDS
Brush grids with a long-handled stainless steel grill brush to
remove loose debris. Next, perform a Burn-Off (see below).
After the Burn-Off and while grill is sti ll hot, brus h the grids
again to remove any remaining debris. As the grill is hot,
use caution and oven mitts while handling the brush.
CAST IRON COOKING GRIDS
All OMC cast iron cooking grids are coated with a durable
porcelain enamel finish to protect the grids and reduce the
tendency of food sticking to grids. With all OMC cast iron
cooking grids instead of burning off your grill after each
usage, we recommend leaving food residue on grids and
performing a Burn-Off (see below) before each use; this
helps build up a protective layer of oil on the grids and will
aid in preventing rust and deterioration.
Cast iron grids should be seasoned before every use by
wiping or spraying them with vegetable or olive oil. Ensure
that the whole surface of the grid is covered by a light layer
of oil. This helps prevent rusting and deterioration. If rusting
does occur, scrape it off gently with a scrub pad and season
thoroughly. During longer periods of inactivity, grids should
be seasoned, wiped dry then stored in a dry place. Before
first usage and after periods of storage, grids should be
washed (see “Cooking Grids” to right), dried with paper towel
then wiped down thoroughly with vegeta bl e shortening or
olive/vegetable oil.
FLAV-R-WAVE™
If residue accumulates on the Flav-R-Wave™, remove the
cooking grids and scrape the residue off the Flav-R-Wave™
with a grill brush.
GREASE CUP HOLDER
The grease cup holder is located on the bottom of the
cooking oven immediately below the hole through which
grease will drain. The grease cup is not provided. The clip,
however, has been designed to hold a standard soup can or
jar. Simply snap the can or jar into place. The grease cup
should be checked and replaced regularly to prevent grease
from overflowing onto your patio.
GENERAL CLEANING
Perform a Burn-Off (see below). When gas grill is cool,
remove grids, scrape the Flav-R-Wave™ clean then remove
it. Clean the interior of the gas grill as necessary by scraping
the sides and bottom of the cook box and vacuuming.
BURN-OFF
Ignite the burners as per “Lighting” (page 6). Operate gas
grill on HIGH with lid closed for 10 min. or until smoking
stops. Turn the gas source off then turn control knobs to
OFF.
ANNUAL MAINTENANCE
The following components should be inspected and cleaned
at least once a year or after any period of storage over 30
days to ensure optimal performance, safety and efficiency.
BURNER
Remove burner and inspect for cracks and deterioration.
Clean venturi tubes using a pipe cleaner or venturi brush to
eliminate any blockages. See “Venturi Tubes.” (Page 6)
While the burner is removed, clean the interior of cook box
by scraping the sides and bottom of the cook box and
vacuuming.
HOSE
Inspect and replace if necessary. For propane see “Hose
and Regulator.” (Page 4)
EXTERIOR FINISH
If white oxidation spots appear, wash the outs ide of the cook
box with a mild soap and water solution. Rinse the surfaces
thoroughly then wipe them with a cloth dipped in cooking oil
to restore the luster. For repair of paint scratches and scuffs,
use a good quality HIGH temperature (600°F) spray paint for
touch-up. Rusting is a natural oxidation process and may
appear on cast-iron and steel parts. Rust will not affect short
term performance of your grill.
STAINLESS STEEL
Wash with soap and water. Use stainless steel cleaner to
polish and remove stains or marks. Weathering and extreme
heat can cause a stainless steel lid to turn a tan color. This is
discoloration and is not considered a manufacturing defect.
RESIN COMPONENTS AND SIDE SHELVES
Wash with soap and water.
REPLACEMENT PARTS
If a problem is found with the regulator, hose, burner, or
control valves, do not attempt repair. See your dealer,
approved service center, or contact the factory for repairs or
replacement parts. To ensure optimum performance, use
only original OMC replacement parts.
LEAK TEST
When reconnecting a gas cylinder on propane models, be
sure to check for leaks. See “Leak Testing.” (Page 5)
COOKING GRIDS
To wash stainless or cast iron grids, use a light detergent
and water and then rinse and dry with paper towel; never air
dry grids or use a dishwasher. For cast iron grids, thoroughly
season (see left: “Cast Iron Cooking Grids”) after washing.
10
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Leak detected at cylinder,
regulator or other connection.
1. Regulator fitting loose.
2. Gas leak in hose/regulator or control valves.
1. Tighten fitting and “Leak Test.” (page 5)
2. See authorized service center.
Flames Beneath Control Panel
(Flashback Fire)
1. Venturi blocked.
1. Remove burner and clean venturi. See “Venturi Tubes”
(page 5)
Flickering Burner Flame or
1. Excess flow safety device has been activated in
1. Turn LP cylinder valve off then turn all burners to OFF
Burner Not Lighting
1. Out of LP Gas.
1. Refill LP Gas Cylinder.
Ignitor Not Working
1. Ignitor battery is dead
4. Ignitor malfunction
1. Replace battery
4. Use “Match Lighting” procedure. (Page 6)
Decreasing Heat, “Popping
1. Out of LP Gas.
1. Refill LP Gas Cylinder.
Hot spots on Cooking Surface
1. Venturi blocked
1. Remove burner, clean venturi. See “Venturi Tubes”
“Flare-ups” or Grease Fires
1. Excessive grease buildup on vaporizer or in gas grill
1. Thoroughly scrape off Flav-R-Wave and inside of cookbox
Regulator Humming Noise
1. Cylinder valve opened too quickly.
1. Open cylinder valve slowly.
Yellow Flame
1. Some yellow flame is normal. If it is excessive, the
1. Remove burner, clean venturi. See “Venturi Tubes” (page
Inside of Lid Appears to be
1. This is a build-up of grease. The inside of lid is not
1. Clean with stiff bristle brush or scraper.
Cooking Grids Rusting
1. Porcelain enamel has been chipped
1. See “Maintenance” (page 10) for help
If troubleshooting fails to solve any of these or any other issues, please visit www.omcbbq.com for more information including troubleshooting
videos, tricks and tips or call customer service at 1-800-265-2150
SMELL OF GAS
Low Temperatures on HIGH
Setting
SHUT OFF LP CYLINDER VALVE AT ONCE.
DO NOT USE THE APPLIANCE UNTIL LEAK IS SEALED.
connection between cylinder and barbecue.
2. Ignitor issue.
3. Excess flow safety device has been activated.
4. Regulator is not fully connected to the cylinder valve.
5. A leak in the system causing the excess flow device
to activate.
6. Venturi blocked or misaligned with valve orifice.
7. Orifice(s) blocked.
8. Hose is twisted.
position. Disconnect the regulator from the cylinder. Wait
two minutes. Re-attach regulator to the cylinder. Open the
cylinder valve slowly. Wait one minute. Light grill as per
“Lighting” (page 6)
2. Try manually lighting burner with a match. See “Lighting”
(page 6). If burner lights successfully, it is an ignitor issue.
See “Ignitor not Working” below
3. Follow “Flickering Flame or Low Temperatures on HIGH
setting” solution above.
4. Tighten the regulator hand wheel.
5. Leak test connections to determine loose fitting. Tighten
fitting. Leak test system.
6. Remove burner, clean venturi and realign with valve
orifice. See page 5 for assistance.
7. Remove burner, clean orifices with a pin or fine wire. Do
not drill orifices.
8. Straighten hose. Keep away from bottom casting.
Sound”
Peeling
2. Ignitor wire(s) not connected
3. Electrode misaligned on burner
2. Venturi blocked.
2. Debris buildup on Flav-R-Wave
cook box
2. Excessive heat.
venturi may be blocked.
2. Burner ports blocked.
painted and cannot peel.
2. Ensure main burner and side burner electrode wires are all
connected
3. Realign electrode and clear any surrounding debris from
area
2. Remove burner, clean venturi. See “Venturi Tubes”
(Page 5) for assistance.
(page 5) for assistance.
2. Scrape off Flav-R-Wave and vacuum
then vacuum out debris
2. Turn burner controls to a lower setting
5) for assistance.
2. Remove burner & clean with soft bristle brush (e.g.
toothbrush).
11
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