You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read
this entire manual before assembling your premium Broilmaster® accessory.
C22
Important Information............................................................................................................2
Cart and Patio Base (DC, PC and PB Models)....................................................... .....3-8
Patio Post (U26 and U26SS Models) .........................................................................9-13
Your Broilmaster® accessory is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the
accessory . The grill’s model number , serial number , and gas type must also be provided
when contacting your Broilmaster® dealer . For your convenience, complete this section
for future reference when contacting your dealer.
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
IMPORTANT INFORMATION
2
Grill Location
Broilmaster® Premium Gas Grills are designed
for outdoor use ONLY.
These mounting accessories are designed for
use with Broilmaster® gas grills and must not
be used with any other grill or for any other
purpose.
Never install or operate your grill in any building,
garage, or other enclosed area.
For your safety , the grill should not be installed
or operated under any combustible materials,
such as carports, covered porches, awnings,
or overhangs.
Never install or use your grill in or on any
recreational vehicle or boat.
CAUTION: THEINSTALLATIONANDOPERATIONOF
GRILLATCLEARANCESLESSTHAN SPECIFIED
THIS
BELOW
PROPERTYDAMAGE, ORPERSONALINJURY.
A minimum clearance of sixteen (16”) inches is
required from all sides of the grill to any
combustible material.
A minimum clearance of eighteen (18”) inches is
required from the back of the grill to any combustible
material.
Examples of combustible materials are patio
furniture, fences, or the wall of your home.
The area surrounding the grill should be clear
to ensure proper ventilation. Do not obstruct
the flow of combustion and ventilation air in any
way. The ventilation openings on the propane
cylinder enclosure must also remain free and
clear of debris.
WARNING: DONOTINSTALLOROPERATEAGAS
GRILL
MATERIALS
WITH
FIRE
MAYLEADTOTHEPOSSIBILITYOFFIRE,
WHEREGASOLINEOROTHERFLAMMABLE
AREUSED ORSTORED. FAILURETOCOMPLY
THISWARNINGCOULDRESULTINEXPLOSIONOR
CAUSINGPROPERTYDAMAGEORPERSONALINJURY.
Gas T ypes
Never use liquid propane gas with a grill
designed for natural gas, or natural gas with a
grill designed for liquid propane gas. The type
of gas required for your grill is defined on its
product identification label. Questions
regarding different types of gases should be
directed to your gas supplier.
Cleaning
The exterior of your cart or post may be cleaned
with hot water and mild detergent as needed.
Touch-up paint is available through your
Broilmaster
Stainless steel surfaces may be cleaned with a
spray-on stainless steel cleaner available at most
hardware stores.
Important: Do not use harsh or abrasive
cleaners! Your cart or post has a highly polished
surface and may be easily scratched.
®
dealer.
PERIODIC INSPECTIONAND
MAINTENANCE
Periodic inspections and maintenance are
essential. All Broilmaster® Gas Grill products or
mechanical devices eventually begin to wear
due to environment, contaminants, corrosion or
aging. Inspect all components at least twice per
year and replace any that show wear.
If any parts are damaged or missing, you may
order parts from your local Broilmaster
Please refer to the Parts Diagram and Parts List
section of this manual for more detailed
information.
CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES
ORK GLOVES ARE RECOMMENDED TO PREVENT INJURY
W
.
.
TOOLS REQUIRED: P HILLIPS SCREW DRIVER (ANELECTRICSCREWDRIVERORDRILLIS
RECOMMENDED
TOEASEINSTALLATION.)
CART PARTS LIST
5
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in
your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model Number,
Part Name, Part Number, and Quantity of parts needed.
Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part Name
Drip Pan Drawer
Wing Nut
Left Assembly
Cylinder Retainer
Control Housing
Front Assembly
Base Assembly
Caster with out Brake
Caster Pad
Caster with Brake
Hub Cap
Hub Cap Cover
Drip Pan
10-24x3/8 Phillips Truss Screw
1/4-20x3/4 Phillips Truss Screw
Rear Brace
Drip Pan Bracket
Right Assembly
10-32x1/2 Phillips Screw
Base Channel
Tie Down Plate
Axle
8" Wheel
Burner Stabilizer Kit*
*See your grill manual for instructions on how to install the Burner Stabilizer.
CART ASSEMBLY
6
1
Tip: T o aid in the assembly process , you may be
asked to leave certain screws loose until later in
the assembly process. Please pay close attention
to each step to determine if you should tighten
screws at that time.
Caution: Be careful when handling parts, as
they may contain sharp edges. Work gloves
are recommended to prevent injury.
Insert six #10-32 x 1/2 phillips screws (19) into
the factory installed clip nuts on the front assembly
(6). Leave an 1/8" gap beneath the head of the
screws as shown by Figure 1.
Attach front assembly (6) to base (7) with two ˘-20
x 3/4 phillips screws (15). Figure 2. Do not tighten
screws at this time.
FIGURE 2
FIGURE 1
1/8"
19
3
6
2
6
15
7
3
Attach drip pan bracket (17) to the cart with
two ˘-20 x 3/4 phillips screws (15) and two ˘-
20 Wing Nuts (2). Figure 3.
Fasten side assemblies (3,18) to the front
assembly (6) by aligning the keyholes on the side
panels to the three screws installed by Step 1, on
the front panel, then push down.
Attach the side assemblies to the base (7) with
two ˘-20 x 3/4 phillips screws. Do not tighten
screws at this time.
FIGURE 3
16
15
2
17
CART ASSEMBLY
15
16
4
Attach the Rear Brace (16) to the Left and
Right Side Assemblies with four ˘-20 x 3/4
screws (15). Figure 4.
Important: Completely tighten all screws
at this time.
7
FIGURE 4
FIGURE 5
2
4
15
6
Slide the flanges of the Control Housing (5) behind
the opening. Allow the Control Housing to rest at
the bottom of the opening. Figure 6.
5
Install one 1/4-20 x 3/4 phillips screw (15) into
the factory installed nut on the Left Side Assembly .
Fasten the Cylinder Retainer (4) to the screw with
a wing nut (2). Adjust height to accommodate
your LP cylinder. Figure 5.
FIGURE 6
CART ASSEMBLY
7
Using four ˘-20 x 3/4 screws (15), fasten the
grill to the cart. Figure 7.
Note: T o ease assembly you may wish to install
the igniter as shown in your Broilmaster® grill
manual before attaching the grill to the cart.
FIGURE 7
8
15
IGURE 8
F
13
1
17
5
14
8
Align the holes in the front with the nuts on the
control housing (5) (with flanges positioned inside
cart) and fasten with two 10-24 x 3/8 phillips head
screws (14). Place the drip pan (13) in the drip
pan drawer (1) and slide onto drip pan bracket
(17). Figure 8.
PB Model: Tie down plate (21) provided to anchor
post base to patio or deck. Hardware not included.
EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 • 618-233-7420
PATIO BASE POST PART LIST
10
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in
your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model Number,
Part Name, Part Number, and Quantity of parts needed.
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
9/32 ID x 5/8 OD FLAT WASHER
1/4 LOCK WASHER
1/4-20 HEX NUT
1/4-20 x 1-3/4" EYEBOLT
1/4-20 x 3/4" BOLT
26" SQUARE POST
1/4-20 x 4" EYEBOLT
CAST IRON PATIO BASE
10-24 WING NUT
CONTROL HOUSING
#10 SCREW/PANEL FASTENER
STAINLESS STEEL FLEX TUBE ASSEMBLY
QTY.
16
12
16
4
8
1
4
1
1
1
2
1
U26 PART
NUMBER
HD504
HD545
HD197
HD170
HD125
878517P
HD009
826468
HD242
896076P
HD427
076518
U26SS PART
NUMBER
HD504
HD545
HD197
HD170
063096
070283
HD009
826468
HD242
064854
068182
076518
13
14
GREASE CUP BRACKET ASSEMBLY
MALE FLARE FITTING
1
1
065821
248x6x6
065821
248x6x6
PATIO BASE POST ASSEMBLY
11
The U26 and U26SS Patio Base Posts are only
for use with Broilmaster® Gas Grills. Before
proceeding with installation read the Owner’s
Manual for the proper location and minimum
clearances to combustible materials for your grill
and patio base post.
Verify that all parts listed in the exploded view of
this product have been included before beginning
this installation.
Recommended Tools:
• Two adjustable wrenches or a socket set
• A medium Phillips screwdriver
• Pipe thread sealer or Teflon tape (for gas
connections)
• Soapy water solution (to test for leaks)
1
Attach four ˘-20 x 4" eyebolts (7) to the bottom of
the square post using hex head bolts (5), flat
washers (1), lock washers (2), and nuts (3).
Figure 1.
2
Fasten the bottom of the post to the cast iron patio
base using flat washers (1), lock washers (2), and
nuts (3). F
Anchor the base to your patio using the two holes
provided in the base. (Hardware not included)
Note: Make sure that the large rectangular cut out
is facing in the direction that you want your grill to
face.
FIGURE 2
IGURE 2.
FIGURE 2.
NOTE: The large rectangular cut out is located at
the front of the post near the top.
FIGURE 1
3
2
1
7
5
8
1
2
3
3
Insert the flex tubing into the post.
The inlet side of the gas tubing may protrude from
the bottom of the patio base or through the large
circular hole in the back of the square post.
Note: Do not attempt to cut or alter the flex tube in
any way.
PATIO BASE POST ASSEMBLY
12
13
9
12
4
Fasten the four ˘-20 x 1
the top of the square post using hex head bolts
(5), flat washers (1), lock washers (2), and nuts
(3).
Position the grill head onto the eyebolts and fasten
with lock washers (2) and nuts (3). F
FIGURE 3
GRILL
BOTTOM
3
/4" short eyebolts (4) to
IGURE 3.
3
2
4
6
THEGRILLMUSTBEISOLATEDFROMTHEGASSUPPLY
PIPING
SYSTEMBYCLOSINGITSINDIVIDUALMANUAL
SHUTOFF
THE
EQUALTOORLESSTHAN˚ PSIG.
VALVESDURINGANYPRESSURETESTINGOF
GASSUPPLYPIPINGSYSTEMATTESTPRESSURES
FIGURE 4
WARNING: DONOTSUPPLY LP GASTOAGRILL
DESIGNED
GRILL
FORNATURALGASORNATURALGASTOA
DESIGNEDFOR LP GAS.
5
Arrange with your local gas company to have a
gas supply line connected to the inlet of the flex
tube. The gas supply must have a shutoff valve
inside the wall and must be shutoff when the grill
is not in use.
Use pipe thread sealant or Teflon tape at the
threads of each connection being careful to not
allow any of these materials into the flare seat.
Test for gas leaks as directed by the grill’s Owner
Manual.
EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEIVLLE, IL 62220 • 618-233-7420
IN-GROUND POST PARTS DIAGRAM15
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer
in your area, contact Broilmaster® Customer Service at (618) 233-7420. To ensure prompt and
accurate service, please provide the following information when placing a repair part order: Model
number of your Side Burner, Part Name, Part Number, and Quantity of parts needed.
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
PART NUMBER
1/4 FLAT WASHER
1/4 LOCK WASHER
1/4-20 HEX NUT
1/4-20x1 3/4" EYEBOLT
1/4-20x3/4" BOLT
STAINLESS STEEL FLEX TUBE ASSEMBLY
48" POST
CONTROL HOUSING
#8 SCREW/PLASTIC PANEL FASTENER
MALE FLARE FITTING
GREASE CUP ASSEMBLY
The U48 and P48 In-Ground Posts are only for
use with Broilmaster® Gas Grills. Before
proceeding with installation read your Owner’s
Manual for the proper location and minimum
clearances to combustible materials for your grill
and in-ground post.
Verify that all parts listed in the exploded view of
this product have been included before beginning
this installation.
Recommended Tools:
• Two adjustable wrenches or a socket set
• A medium Phillips screwdriver
• Pipe thread sealer or Teflon tape (for gas
connections)
• Soapy water solution (to test for leaks)
1
Dig a hole approximately 12" in diameter and 24"
in depth at the desired grill location.
CAUTION: THECONCRETEMIXTUREMUST NOT
COVERTHEGASSUPPLYENTRYHOLEONTHEPOST.
T
HEGASSUPPLYENTRYHOLE (2" DIAMETERHOLE)
ISLOCATED 18 3/4" FROMTHEBOTTOMOFTHE
POST
.
Make a final alignment check with the level, and
adjust as needed. Allow concrete to set (usually
24 hours).
2
After the concrete has set, insert the tubing (6) in
the post. Figure 1.
Note: Do not attempt to cut or alter the flex tube in
any way.
FIGURE 1
Note: “Normal Installation” height is achieved
when the top of the in-ground post (7) is 25 1/4"
above ground. This height provides a cooking
surface height of 34 1/2" above ground when
grids are placed in the high level position.
Carefully lower the in-ground post into the hole
using the following guidelines:
• The rectangular cut-out is located near the
TOP of the post and should be above ground
after installation.
• The rectangular cut-out must face in the
SAME direction as the front of the grill.
• Hole depth and post measurements should be
checked to ensure desired height.
Note: Make any adjustments at this time.
Prepare concrete or a standard pre-mix
according to the manufacturer’s package
directions.
Position the post in the center of the hole. A level
should be used when aligning the post to achieve
precise vertical alignment. Hold the post in place
while pouring the concrete mixture into the hole
around the post.
25-1/4"
GAS
SUPPLY
PIPING
SYSTEM
6
7
8
IN-GROUND POST INSTALLATION17
3
Insert a bolt (5) through one of the four holes in
the top of the post. Fasten an eyebolt (4), flat
washer (1), lock washer (2), and nut (3) to the bolt
(5) Inside the post. Repeat this process for the
three remaining holes. Figure 2.
3
2
4
GRILL
BOTTOM
FIGURE 2
6
5
Note: See grill Owner’s Manual for location of the
grill’s gas valve.
Arrange with the gas company to have a gas
supply piping system installed and connected to
the bottom end of the copper tubing (6). Figure 2.
Note: See label on grill for gas pressure
information. The gas supply piping system MUST
have a shutoff valve. The valve must remain in
the OFF position when the gas supply piping
system is not in use.
Gas leak tests should be completed as directed in
the grill Owner’s Manual.
Completely fill remaining hole with soil.
6
4
Place the grill bottom on top of the post with the
four eyebolts (4) protruding through the holes
located on the grill bottom.
Secure the grill bottom to the post by placing a
lock washer (2) and nut (3) onto each of the four
eyebolts (4). Figure 3.
FIGURE 3
3
2
4
GRILL
BOTTOM
Attach the control housing using two #8 x 1/2
screws (11) or two plastic panel fasteners as
shown in Figure 4.
FIGURE 4
8
9
7
IN-GROUND POST INSTALLATION18
7
Assemble the grease cup bracket using a #10
Wing Nut. Figure 5.
FIGURE 5
8
Use the factory installed screw to fasten the
grease cup bracket to the bottom of the grill. Slide
the bracket up or down to install. Figure 6.
Use only noncombustible containers for the
grease cup (aluminum or tin cans). DO NOT use
combustible containers such as paper or
Styrofoam cups.
Complete grill assembly as directed in the grill
Owner’s Manual.
IGURE 6
F
NOTES19
WARRANTY20
LIMITED WARRANTY
Manufactured by: BROILMASTER®, A Division of Empire Comfort Systems, Inc., 918 Freeburg Ave.,
Belleville, Illinois 62220.
WHATISCOVEREDANDFORHOWLONG
From the date this gas grill is first purchased for use, BROILMASTER® will make available, at our factory,
a free replacement for any defective part in accordance with the following limitations:
• S
TAINLESS STEEL CART - Lifetime by original purchaser for as long as grill is, and safely can be used as a
residential grill.
• S
TAINLESS STEEL MOUNTINGS - Lifetime, as long as grill is, and safely can be, used as a residential gas grill.
• P
AINTED ELECTROGALVANIZED STEEL COMPONENTS - 5 years against perforation.
• A
LLOTHERPARTS - 2 years from date of purchase.
WHAT IS NOT COVERED
• Removal and reinstallation cost.
• Labor costs for replacement or repairs.
• Transportation or shipping cost.
• The cost of a service call to diagnose trouble.
• Finishes on surfaces.
• Damage caused by improper installation, improper storage, accident, misuse, abuse or alteration.
• Unsatisfactory performance due to improper or lack of cleaning.
LIMITATIONSAND EXCLUSIONS
1. No one has authority to add to or vary this limited warranty, or to create for BROILMASTER® any other
obligation of liability in connection with this grill mounting.
2. ANY IMPLIED WARRANTY APPLICABLE TO THIS GRILL MOUNTING IS LIMITED IN DURATION TO
THE SAME PERIOD OF TIME AS THIS WRITTEN WARRANTY. Some states do not allow limitations
on how long an implied warranty lasts, so the above limitations may not apply to you.
3. BROILMASTER
MIGHTSUFFERASARESULTOFITSBREACHOFTHISWRITTENWARRANTYORANYIMPLIEDWARRANTY. Some
YOU
states do not allow the exclusion of limitation of incidental or consequential damages, so the above
limitations may not apply to you.
4. This warranty applies only to the original purchaser and may not be transferred.
WARRANTY21
5. This warranty applies only to gas grill mountings sold and used in the United States or Canada.
6. This warranty applies only to gas grill mountings.
7. If you cannot verify the purchase date of the grill mounting the warranty period will begin on the date the
grill mounting was manufactured.
8. Replacement or repair parts are warranted for the remaining period of the original part warranty.
YOUR DUTIES
This grill mounting must be assembled, installed, operated and maintained in accordance with all applicable
codes and the instruction manual furnished with the grill mounting. You must keep an invoice, canceled
check or payment record to verify the purchase date of the grill mounting.
IF YOU HAVEAPROBLEM WITH YOUR GRILL MOUNTING
1. Contact your BROILMASTER® dealer. If you cannot locate your dealer, call or write
BROILMASTER® Technical Service Department as indicated below.
2. If you do not receive satisfactory service from the dealer within a reasonable time, write
BROILMASTER®Technical Service Department and i nclude the date you purchased your
grill mounting, its model number, the name and address of the dealer from whom it was
purchased, and a description of theproblem you are having. Furnish a dated proof of
purchase if your grill mounting is within its warranty period.
Technical Service Department
BROILMASTER
®
A Division of Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, IL 62220
Phone: 800-851-3153 Fax: 618-233-7097
This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
A DIVISIONOF EMPIRE COMFORT SYSTEMS, INC.
PHONE: 618-233-7450 FAX: 618-233-7097
RETAIN OWNER’S MANUALFOR FUTURE REFERENCE.
FORM NO. 076814-0-0900
BROILMASTER
918 FREEBURG AVE.
BELLEVILLE, ILLINOIS 62220
1-800-851-3153
VISITOURWEBSITEATWWW.broilmaster.com
®
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