Page 1
BP48-1 AND SSP48-1 IN-GROUND POST
INSTALLATION INSTRUCTIONS
WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER.
W
ARNING: SEE YOUR GRILL OWNER’S MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND
OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS IN-GROUND
POST.
V
ERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS
POST BEFORE BEGINNING INSTALLATION.
C
AUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES
ARE RECOMMENDED TO PREVENT INJURY.
KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.
EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEVILLE, IL 62220
B101074-0-1006
Page 1
Page 2
THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL
PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL
IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE
WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY
BE REQUIRED.
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTAL-
LATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY
DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY
OR THE GAS SUPPLIER.
CAUTION:
THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM
DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG.
CAUTION:
THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL
SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES
EQUAL TO OR LESS THAN 1/2 PSIG.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING
THE UNPACKING, ASSEMBLY AND THE INSTALLATION.
WARNING
DO NOT SUPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED
FOR LP GAS.
NOTICE
ASSEMBLE IN-GROUND POST BEFORE ASSEMBLING GRILL.
Page 2
B101074-0-1006
Page 3
TABLE OF CONTENTS
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire
manual before assembling your premium Broilmaster® accessory.
Important Information
In-Ground Post Parts List & Exploded View ...................................................................................... .5
In-Ground Post Installation ............................................................................................................. .6-8
.............................................................................................................................4
B101074-0-1006
Page 3
Page 4
IMPORTANT INFORMATION
Grill Location
Broilmaster Premium Gas Grills are designed for outdoor use ONLY.
These mounting accessories are designed for use with
Broilmaster gas grills and must not be used with any
other grill or for any other purpose.
Never install or operate your grill in any building, garage,
or other enclosed area.
For your safety, the grill should not be installed or oper
ated under any combustible materials, such as carports,
covered porches, awnings, or overhangs.
Never install or use your grill in or on any recreational
vehicle or boat.
CAUTION: T
AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO
THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL
INJURY.
A minimum clearance of sixteen (16") inches is required
from all sides of the grill to any combustible material.
HE INSTALLATION AND OPERATION OF THIS GRILL
Gas Types
Never use liquid propane gas with a grill designed for
natural gas, or natural gas with a grill designed for liquid
propane gas. The type of gas required for your grill is
defined on its product identification label. Questions
regarding different types of gases should be directed
to your gas supplier.
Cleaning
The exterior of your post may be cleaned with hot water
and mild detergent as needed.
-
Touch-up paint is available through your Broilmaster
dealer.
Stainless steel surfaces may be cleaned with a sprayon stainless steel cleaner available at most hardware
stores.
Important: Do not use harsh or abrasive cleaners! Your
post has a highly polished surface and may be easily
scratched.
PERIODIC INSPECTION AND MAINTE-
A minimum clearance of eighteen (18") inches is re
quired from the back of the grill to any combustible
material.
Examples of combustible materials are patio furniture,
fences, or the wall of your home.
The area surrounding the grill should be clear to ensure
proper ventilation. Do not obstruct the flow of com
bustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.
WARNING: D
WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED
OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR
PERSONAL INJURY.
O NOT INSTALL OR OPERATE A GAS GRILL
-
NANCE
Periodic inspections and maintenance are essential. All
Broilmaster Gas Grill products or mechanical devices
eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.
-
If any parts are damaged or missing, you may order
parts from your local Broilmaster dealer. Please refer to
the Parts Diagram and Parts List section of this manual
for more detailed information.
Page 4
B101074-0-1006
Page 5
6
5
4
1
2
3
8
7
IN-GROUND POST PARTS LIST & EXPLODED VIEW
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area,
contact Broilmaster Customer Service at 800-851-3153. To ensure prompt and accurate service, please provide
the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity
of parts needed.
Key Number Part Name Quantity BP48 Part Number SSP48 Part Number
1 9/32 I.D. x 5/8 O.D. Flat Washer 5 B100136 B100136
2 1/4 Lock Washer 8 B100139 B100139
3 1/4-20 Hex Nut 8 B100120 B100120
4 1/4-20 x 1 3/4" Eyebolt 4 B100118 B100118
5 1/4-20 x 3/4" Bolt 4 B100115 B063096
6 Control Housing 1 B101076 B101060
7 48" Post 1 B825615 B064573
8 Grease Cup Bracket Assembly 1 B100545 B100545
NS Stainless Steel Flex Tube Assembly 1 B076519 B076519
NS #8 x 1/2" Phillips Truss Screw 2 B100132 N/A
NS Fastener Panel - Plastic 2 N/A B068182
NS Male Flare Fitting 1 B100100 B100100
NS #10-24 Wing Nut 2 B100125 B100125
NS #10-24 x 3/4" Bolt 1 B100128 B100128
NS Grease Cup 1 B100526 B100526
REMOVE PROTECTIVE COATING FROM STAIN-
LESS STEEL PARTS STARTING AT POP RIVETS AND
VERIFY THAT ALL PARTS LISTED IN THE EXPLODED
VIEW ON THIS PAGE HAVE BEEN INCLUDED BE-
FORE BEGINNING THIS INSTALLATION.
C
AUTION: USE CAUTION WHEN HANDLING PARTS,
AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO
B101074-0-1006
PREVENT INJURY.
Page 5
Page 6
IN-GROUND POST INSTALLATION
25-1/4"
G A S SU P P LY
PIPING SYSTEM
The BP48 and SSP48 In-Ground Posts are only for use
with Broilmaster Gas Grills. Before proceeding with
installation read your Owner’s Manual for the proper
location and minimum clearances to combustible materials for your grill and in-ground post.
Verify that all parts listed in the exploded view of this
product have been included before beginning this in
stallation.
Recommended Tools:
• Two adjustable wrenches or a socket set
• A medium Phillips screwdriver
• Pipe thread sealer or Teflon tape (for gas connec
tions)
• Soapy water solution (to test for leaks)
1
Dig a hole approximately 12" in diameter and 24" in
depth at the desired grill location.
Note: “Normal Installation” height is achieved when the
top of the 48" post (7) is 25 1/4" above ground. This
height provides a cooking surface height of 34 1/2"
above ground when grids are placed in the high level
position.
C
AUTION: THE CONCRETE MIXTURE MUST NOT COVER THE GAS
SUPPLY ENTRY HOLE ON THE POST. THE GAS SUPPLY ENTRY HOLE
(2" DIAMETER HOLE) IS LOCATED 18 3/4" FROM THE BOTTOM
OF THE POST.
Make a final alignment check with the level, and adjust
as needed. Allow concrete to set (usually 24 hours).
-
-
FIGURE 1
2
After the concrete has set, insert the stainless steel flex
tube assembly in the post. Figure 2.
Note: Do not attempt to cut or alter the stainless steel
flex tube assembly in any way.
Carefully lower the in-ground post into the hole using
the following guidelines:
• The rectangular cut-out is located near the TOP of
the post and should be above ground after installa
tion. Figure 1.
• The rectangular cut-out must face in the SAME
direction as the front of the grill.
• Hole depth and post measurements should be
checked to ensure desired height.
Note: Make any adjustments at this time.
Prepare concrete or a standard pre-mix according to
the manufacturer’s package directions.
Position the 48" post in the center of the hole. A level
should be used when aligning the post to achieve precise
vertical alignment. Hold the post in place while pouring
the concrete mixture into the hole around the post.
Page 6
-
FIGURE 2
B101074-0-1006
Page 7
IN-GROUND POST INSTALLATION
The grill and its individual shutoff valves must be dis-
3
Insert a 1/4 - 20 x 3/4" bolt (5) through one of the four
holes in the top of the post. Fasten a 1/4 - 20 1 3/4
eyebolt (4), 9/32 ID x 5/8 OD flat washer (1), 1/4 lock
washer (2), and 1/4 - 20 hex nut (3) to the 1/4 - 20 x
3/4 bolt (5) inside the post. Repeat this process for the
three remaining holes. Figure 3.
Place the grill bottom on top of the post with the four
eyebolts protruding through the holes located on the
grill bottom.
Secure the grill bottom to the post by placing a 1/4
lock washer and 1/4 - 20 hex nut onto each of the four
eyebolts. Figure 3.
connected from the gas supply piping system during
any pressure testing of that system at test pressures
in excess of 1/2 PSIG. The grill must be isolated from
the gas supply piping system by closing its individual
manual shutoff valves during any pressure testing of
the gas supply piping system at test pressures equal
to or less than 1/2 PSIG.
WARNING: D
FOR NATURAL GAS OR NATURAL GAS TO A GRILL DESIGNED FOR
LP GAS.
Gas leak tests should be completed as directed in the
grill Owner’s Manual.
Completely fill remaining hole with soil.
O NOT SUPPLY LP GAS TO A GRILL DESIGNED
FIGURE 3
4
Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet
of the stainless steel flex tube assembly. The gas supply
must have a shutoff valve inside the wall and must be
shutoff when the grill is not in use.
5
Attach the control housing (6) using two #8 x 1/2" Phil
lips Truss Screws or two Plastic Panel Fasteners as
shown in Figure 4.
-
Use pipe thread sealant or Teflon tape at the threads
of each connection being careful to not allow any of
these materials into the flare seat. Test for gas leaks
as directed by the grill’s Owners Manual.
B101074-0-1006
FIGURE 4
Page 7
Page 8
IN-GROUND POST INSTALLATION
6
Attach the grease cup bracket assembly (8) to the bottom
of the grill casting and fasten with 10-24 x 3/4" bolt, 9/32
ID x 5/8 OD washer, and #10-24 wing nut. Figure 5.
Use only the supplied grease cup or noncombustible
containers for the grease cup (aluminum or tin cans).
DO NOT use combustible containers such as paper or
Styrofoam cups.
FIGURE 5
7
Continue assembly as directed by the Owner’s Manual
packaged with the grill head.
BROILMASTER
Is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Phone: 1-800-851-3153
FAX: 1-800-443-8648
V
ISIT OUR WEB SITE AT WWW.broilmaster.com
Page 8
®
B101074-0-1006
Loading...