Broilmaster SS48G-1, BL26P-1, B101652, DCB1-2, SS26P-1 User Manual 2

insTallaTiOn insTrucTiOns

MODELS MODELS

PCB1-2
DCB1-2

BL26P-1
SS26P-1

MODELS

BL48G-1
SS48G-1
B101652

vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in

thiS CArton bEforE bEginning inStAllAtion.

CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES.

work glovES ArE rECommEndEd to prEvEnt injury.

Keep This Owner’s Manual FOr FuTure reFerence.

EmpirE Comfort SyStEmS, inC • 918 frEEburg AvE. • bEllEvillE, il 62220

B101586-7-1012 Page 1

tAblE of ContEntS

CongrAtulAtionS!

You have chosen the nest grill for your outdoor cooking pleasure. Please take time to read this entire manual before as­sembling your Broilmaster® Grill accessory.

Important Information ..........................................................................................................4

PCB1-2, DCB1-2 Installation Instructions .......................................................................5-10

Cart Exploded View & Parts List .......................................................................................6

Cart Hardware Package ....................................................................................................7

Cart Assembly .............................................................................................................8-10

BL26P-1, SS26P-1 Patio Base Installation Instructions ...............................................11-16

Patio Base Exploded View & Parts List ..........................................................................12

Patio Base Hardware Package........................................................................................13

Patio Base Installation ...............................................................................................14-16

BL48G-1, SS48G-1 In-Ground Post Installation Instructions .......................................14-22

In-Ground Post Exploded View & Parts List ...................................................................18

In-Ground Post Hardware Package.................................................................................19

In-Ground Post Assembly ..........................................................................................20-22

Template for Mounting Holes ............................................................................................. 23

B101586-7-1012Page 2

thiS gAS ACCESSory iS dESignEd for outdoor uSE only

IMPORTANT:

This manual should be read thoroughly by the person installing the grill mounting and all persons who will
use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the
user. The user should retain this manual for future reference when using or cleaning the grill mounting and to
properly identify any repair parts that may be required.

WARNING:

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment,
alteration, service or maintenance can cause personal injury or property damage. For assistance or additional

information consult a qualied installer, service agency or the gas supplier.

CAUTION:

The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 PSIG.

CAUTION:

The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking,
assembly and the installation.

WARNING:

Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas.

NOTICE:

Assemble grill mount before assembling grill.

B101586-7-1012 Page 3

iMpOrTanT inFOrMaTiOn

Grill Location

Broilmaster® Gas Grills are designed for outdoor use
ONLY.

These mounting accessories are designed for use with
Broilmaster® gas grills and must not be used with any
other grill or for any other purpose.

Never install or operate your grill in any building, ga­rage, or other enclosed area. To do so may result in the

possibility of re, property damage, or personal injury.

For your safety, the grill should not be installed or
operated under any combustible materials, such as
carports, covered porches, awnings, or overhangs. To

do so may result in the possibility of re, property dam­age, or personal injury.

Never install or use your grill in or on any recreational
vehicle or boat. To do so may result in the possibility of

re, property damage, or personal injury.

CAution: thE inStAllAtion And opErAtion of thiS

grill At ClEArAnCES lESS thAn SpECifiEd bElow mAy lEAd
to thE poSSibility of firE, propErty dAmAgE, or pErSonAl
injury.

gas Types

Never use liquid propane gas with a grill designed for
natural gas, or natural gas with a grill designed for liquid
propane gas. The type of gas required for your grill is

dened on its product identication label. Questions

regarding different types of gases should be directed
to your gas supplier.

Cleaning

The exterior of your cart or post may be cleaned with
hot water and mild detergent as needed.

Touch-up paint is available through your Broilmaster
dealer.

Stainless steel surfaces may be cleaned with a spray­on stainless steel cleaner available at most hardware
stores.

Important: Do not use harsh or abrasive cleaners! Your
cart or post has a highly polished surface and may be
easily scratched.

®

Periodic Inspection and

A minimum clearance of eighteen (18”) inches is re­quired from the back of the grill to any combustible
material.

Examples of combustible materials are patio furniture,
fences, or the wall of your home.

The area surrounding the grill should be clear to ensure
proper ventilation. Do not obstruct the ow of com­bustion and ventilation air in any way. The ventilation
openings on the propane cylinder enclosure must also
remain free and clear of debris.

wArning: do not inStAll or opErAtE A gAS grill

whErE gASolinE or othEr flAmmAblE mAtEriAlS ArE uSEd
or StorEd. fAilurE to Comply with thiS wArning Could
rESult in ExploSion or firE CAuSing propErty dAmAgE or
pErSonAl injury.

Maintenance

Periodic inspections and maintenance are essential. All
Broilmaster® Gas Grill products or mechanical devices
eventually begin to wear due to environment, contami­nants, corrosion or aging. Inspect all components at
least twice per year and replace any that show wear.

If any parts are damaged or missing, you may order parts
from your local Broilmaster® dealer. Please refer to the
Parts Diagram and Parts List section of this manual for
more detailed information.

B101586-7-1012Page 4

pCb1-2, dCb1-2

insTallaTiOn insTrucTiOns

vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE bEEn inCludEd in

thiS CArton bEforE bEginning inStAllAtion.

CAution: uSE CAution whEn hAndling pArtS, AS thEy mAy ContAin ShArp EdgES. work

glovES ArE rECommEndEd to prEvEnt injury.

rEmovE protECtivE CoAting And vErify thAt All pArtS liStEd on thE ExplodEd viEw of thiS mAnuAl hAvE

bEEn inCludEd bEforE bEginning ASSEmbly.

toolS rEquirEd: phillipS SCrEw drivEr (An ElECtriC SCrEw drivEr or drill iS

rECommEndEd to EASE inStAllAtion.)

B101586-7-1012 Page 5

CArt ExplodEd viEw & pArtS liSt

11

6

13

10

3

5

1

7

4

12

2

9

8

Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the

exploded view on this page have been included before beginning this

installation.

Caution: Use caution when handling parts, as they may contain sharp edges.

Work gloves are recommended to prevent injury.

PART NO.

INDEX

NO.

1 B101585 B101584 B101584 Front Panel

2 B101651 B101642 B101642 Right Side Panel Assembly

3 B101650 B101641 B101641 Left Side Panel Assembly

4 B101583 B101582 B101582 Rear Brace

5 B101633 B101633 B101633 Cart shield stainless steel

6 B101473 B101473 B101473 Grease Cup (not used with Q Series grills)

7 B101414 B101414 B101415 Plastic Base

8 B101416 B101416 B101416 Caster with Brake

9 B101417 B101417 B101417 Caster without Brake

10 B064791 B064791 B064791 Cylinder Retainer

11 B101565 B101565 B101565 Base Support Bracket - Right

12 B101495 B101495 B101495 Base Support Bracket - Left

13 B101635 B101635 B101635 Channel, Edge Protector

PCB1 DCB1

Q3PK1
H4PK1
H3PK1

DESCRIPTION

All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit
www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following

information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.

B101586-7-1012Page 6

CArt hArdwArE pACkAgE

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4

HEX HEAD BOLT 1/4-20 X 3/4

1/4-20 HEX NUT

1/4 ID X 1/2 OD LOCK WASHER

10-24 KEPS NUT

1/4-20 WING NUT

½ SNAP BUSHING

PHILLIPS SCREW 10-24 X 1/2

1/4 ID X 5/8 OD FLAT WASHER

Note: Hardware shown at actual size where possible.

Description Stainless Steel

Part No.

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4 B072217 B072220 8

HEX HEAD BOLT 1/4-20 X 3/4 B063096 B063096 4

1/4-20 HEX NUT B100385 B100120 4

1/4 ID X 1/2 OD LOCK WASHER B100139 B100139 1

PHILLIPS SCREW 10-24 X 1/2 R4056 R11024 6

10-24 KEPS NUT B073967 R111 8 6

1/4-20 WING NUT R1123 R1123 1

1/2 SNAP BUSHING R896 R896 1

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1
1/4

1/4 ID X 5/8 OD FLAT WASHER B076332 B076332 4

B101586-7-1012 Page 7

B100113 B100114 1

Black

Part No.

Qty

Supplied

CArt ASSEmbly

Caution: Be careful when handling parts, as they may
contain sharp edges. Work gloves are recommended to prevent
injury. Remove protective plastic covering.

1. For Stationary Cart Assembly: Use the template on page

23 to locate and pre-drill the three screw holes into wood or
concrete for the cart base. If applicable, drill the 1 1/2” gas line
access hole. DO NOT secure base with the screws at this time.
For Mobile Cart Assembly: Flip plastic base and insert casters
by inserting the pin provided with the casters in the proper hole.
It is recommended that the two casters with brakes should be
in the front of the base. See Figure 1.

3. Align the holes on the front and side panel assemblies and
secure with six #10-24 x 1/2” Phillips screws and 10-24 Keps
Nuts provided (3 on each side). Do not tighten these screws
until all are installed. Use black screws for black carts and
stainless steel screws for stainless steel carts. See Figures 2
and 3.

Figure 1

2. Place the base support brackets on the side panels. Slide the

short anges on the brackets between the top and side anges

of the side panels. See Figure 2.

Figure 3

4. Secure the completed assembly to the base with four
1/4-20 x 3/4” Phillips Truss screws. See Figure 4. Note: Plastic
base comes with factory installed threaded inserts. Install all
four screws before tightening.

Figure 2

Figure 4

B101586-7-1012Page 8