Broilmaster PC, U26SS, PB, AND P48, U48 User Manual
CART, POST, AND BASE
OWNER’S MANUAL
DC, PC, PB, U26, U26SS, U48, AND P48 MODELS
OUTDOOR GRILL MOUNTINGS FOR PROPANE AND NATURAL GAS
FOR USE WITH BROILMASTER® PREMIUM GAS GRILLS
FOR OUTDOOR USE ONLY
RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.
THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL
PERSONS
MANUAL
REFERENCE
PARTS
WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE
IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE
WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR
THAT MAY BE REQUIRED.
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER
INSTALLATION
PROPERTY
SERVICE AGENCY OR THE GAS SUPPLIER.
, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR
DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
CAUTION:
THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING
SYSTEM
DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1/2 PSIG.
CAUTION:
THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL
MANUAL
PRESSURES
SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST
EQUAL TO OR LESS THAN 1/2 PSIG.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY
DURING
THE UNPACKING, ASSEMBLY AND THE INSTALLATION.
WARNING
DO NOT SUPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL
DESIGNED
FOR LP GAS.
TABLE OF CONTENTS
1
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read
this entire manual before assembling your premium Broilmaster® accessory.
C22
Important Information............................................................................................................2
Cart and Patio Base (DC, PC and PB Models)....................................................... .....3-8
Patio Post (U26 and U26SS Models) .........................................................................9-13
In-Ground Post (U48 and P48 Models
Warranty ............................................................................... ............ ..................20-21
Your Broilmaster® accessory is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the
accessory . The grill’s model number , serial number , and gas type must also be provided
when contacting your Broilmaster® dealer . For your convenience, complete this section
for future reference when contacting your dealer.
).... ................................... ................................14-18
Grill Information
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
IMPORTANT INFORMATION
2
Grill Location
Broilmaster® Premium Gas Grills are designed
for outdoor use ONLY.
These mounting accessories are designed for
use with Broilmaster® gas grills and must not
be used with any other grill or for any other
purpose.
Never install or operate your grill in any building,
garage, or other enclosed area.
For your safety , the grill should not be installed
or operated under any combustible materials,
such as carports, covered porches, awnings,
or overhangs.
Never install or use your grill in or on any
recreational vehicle or boat.
CAUTION: THE INSTALLATION AND OPERATION OF
GRILL AT CLEARANCES LESS THAN SPECIFIED
THIS
BELOW
PROPERTY DAMAGE, OR PERSONAL INJURY.
A minimum clearance of sixteen (16”) inches is
required from all sides of the grill to any
combustible material.
A minimum clearance of eighteen (18”) inches is
required from the back of the grill to any combustible
material.
Examples of combustible materials are patio
furniture, fences, or the wall of your home.
The area surrounding the grill should be clear
to ensure proper ventilation. Do not obstruct
the flow of combustion and ventilation air in any
way. The ventilation openings on the propane
cylinder enclosure must also remain free and
clear of debris.
WARNING: DO NOT INSTALL OR OPERATE A GAS
GRILL
MATERIALS
WITH
FIRE
MAY LEAD TO THE POSSIBILITY OF FIRE,
WHERE GASOLINE OR OTHER FLAMMABLE
ARE USED OR STORED. FAILURE TO COMPLY
THIS WARNING COULD RESULT IN EXPLOSION OR
CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.
Gas T ypes
Never use liquid propane gas with a grill
designed for natural gas, or natural gas with a
grill designed for liquid propane gas. The type
of gas required for your grill is defined on its
product identification label. Questions
regarding different types of gases should be
directed to your gas supplier.
Cleaning
The exterior of your cart or post may be cleaned
with hot water and mild detergent as needed.
Touch-up paint is available through your
Broilmaster
Stainless steel surfaces may be cleaned with a
spray-on stainless steel cleaner available at most
hardware stores.
Important: Do not use harsh or abrasive
cleaners! Your cart or post has a highly polished
surface and may be easily scratched.
®
dealer.
PERIODIC INSPECTION AND
MAINTENANCE
Periodic inspections and maintenance are
essential. All Broilmaster® Gas Grill products or
mechanical devices eventually begin to wear
due to environment, contaminants, corrosion or
aging. Inspect all components at least twice per
year and replace any that show wear.
If any parts are damaged or missing, you may
order parts from your local Broilmaster
Please refer to the Parts Diagram and Parts List
section of this manual for more detailed
information.
®
dealer.
PC, DC CART AND PB BASE
INSTALLATION INSTRUCTIONS
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN
IN THIS CART BEFORE BEGINNING INSTALLATION.
.
.
C
AUTION
INCLUDED
: USE
CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES
W
ORK GLOVES ARE RECOMMENDED TO PREVENT INJURY
KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 • 618-233-7420
CART EXPLODED VIEW
4
1
2
3
4
5
6
7
13
14
15
16
17
18
19
20
8
9
10
11
12
21
22
23
24
REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW
OF
THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY.
C
AUTION
: USE
CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES
ORK GLOVES ARE RECOMMENDED TO PREVENT INJURY
W
.
.
TOOLS REQUIRED: P HILLIPS SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS
RECOMMENDED
TO EASE INSTALLATION.)
CART PARTS LIST
5
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in
your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate
service, please provide the following information when placing a repair part order: Model Number,
Part Name, Part Number, and Quantity of parts needed.
Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part Name
Drip Pan Drawer
Wing Nut
Left Assembly
Cylinder Retainer
Control Housing
Front Assembly
Base Assembly
Caster with out Brake
Caster Pad
Caster with Brake
Hub Cap
Hub Cap Cover
Drip Pan
10-24x3/8 Phillips Truss Screw
1/4-20x3/4 Phillips Truss Screw
Rear Brace
Drip Pan Bracket
Right Assembly
10-32x1/2 Phillips Screw
Base Channel
Tie Down Plate
Axle
8" Wheel
Burner Stabilizer Kit*
Qty.
1
3
1
1
1
1
1
1
2
1
2
2
2
2
17
1
1
1
6
2
1
1
2
1
PC
Part No.
072206
063097
076782
064791
072221
072178
072163
063103
072232
063104
9130020
063106
060337
HD388
072217
072201
072215
076783
076537
072212
N/A
063107
063105
906236
DC
Part No.
072211
072181
076785
064791
072222
072191
072187
063103
072234
063104
9130020
073271
060337
HD577
072220
072203
072215
076787
076537
072213
N/A
063107
073272
906236
PB
Part No.
072206
063097
076782
064791
072221
072178
072164
N/A
N/A
N/A
N/A
N/A
060337
HD388
072217
072201
072215
076783
076537
072212
070492
N/A
N/A
906236
*See your grill manual for instructions on how to install the Burner Stabilizer.
CART ASSEMBLY
6
1
Tip: T o aid in the assembly process , you may be
asked to leave certain screws loose until later in
the assembly process. Please pay close attention
to each step to determine if you should tighten
screws at that time.
Caution: Be careful when handling parts, as
they may contain sharp edges. Work gloves
are recommended to prevent injury.
Insert six #10-32 x 1/2 phillips screws (19) into
the factory installed clip nuts on the front assembly
(6). Leave an 1/8" gap beneath the head of the
screws as shown by Figure 1.
Attach front assembly (6) to base (7) with two ˘-20
x 3/4 phillips screws (15). Figure 2. Do not tighten
screws at this time.
FIGURE 2
FIGURE 1
1/8"
19
3
6
2
6
15
7
3
Attach drip pan bracket (17) to the cart with
two ˘-20 x 3/4 phillips screws (15) and two ˘-
20 Wing Nuts (2). Figure 3.
Fasten side assemblies (3,18) to the front
assembly (6) by aligning the keyholes on the side
panels to the three screws installed by Step 1, on
the front panel, then push down.
Attach the side assemblies to the base (7) with
two ˘-20 x 3/4 phillips screws. Do not tighten
screws at this time.
FIGURE 3
16
15
2
17
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