Broil King Q3X-3, Q3XN-3 Assembly Manual

GAS-FIRED
Q3X
SERIES
Q3X(N)-3
Q3X GRILL HEAD
Page 1
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main­taining your grill, plus information on ordering replacements parts. Attach a copy of your receipt to this manual. Your receipt established the proof of purchase required for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity
of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
For LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).
An overlled or improperly lled propane cylinder can be dangerous.
B102233-1-0914Page 2
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our long-time customers. We hope you enjoy years of great meals prepared on your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
B102233-1-0914 Page 3
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
Y
ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
ASSEMBLY INSTRUCTIONS .....................................................................................................
Q3X SERIES PARTS DIAGRAM ................................................................................................
GRILL HEAD HARDWARE PACK - B102153 ...........................................................................
UNPACK AND REMOVE LID .....................................................................................................
INSERT BURNER HOLD-DOWN BOLT ....................................................................................
WIND DEFLECTOR PLACEMENT ..........................................................................................
INSERT CONTROL PANEL ......................................................................................................
ATTACH IGNITOR WIRE ..........................................................................................................
INSTALL BURNER ASSEMBLY ...............................................................................................
CONNECT IGNITOR LEADS ...................................................................................................
KNOB AND BATTERY PLACEMENT ......................................................................................
INSTALL SMOKER DRAWER .............................................................................................
16-17
ASSEMBLE DRIP PAN ............................................................................................................
INSTALL COOKING GRID AND BUCKET ...............................................................................
INSTALL HANDLE ...................................................................................................................
REINSTALL LID ........................................................................................................................
PROPANE GAS GRILLS .....................................................................................................
CONNECTING PROPANE GAS GRILL ..............................................................................
22-24 25-26
NATURAL GAS GRILLS ..........................................................................................................
COMPLETED ASSEMBLY .......................................................................................................
OWNER’S MANUAL FOR Q3X GRILLS .............................................................................
OPERATION - PROPANE AND NATURAL GAS GRILLS ..............................................
MAINTENANCE ..............................................................................................................
29-40 29-30 31-32
TROUBLESHOOTING .........................................................................................................
IMPORTANT SAFETY INFORMATION ..........................................................................
COOKING TIPS ..............................................................................................................
34-35 36-37
WARRANTY TERMS ...........................................................................................................
MASTER PARTS DISTRIBUTOR LIST ...............................................................................
HOW TO ORDER REPAIR PARTS .....................................................................................
GRILL MAINTENANCE HISTORY .......................................................................................
5 6 7 8
9 10 11 12 13 14 15
18 19 20 21
27 28
33
38 39 39 40
B102233-1-0914Page 4
ASSEMBLY INSTRUCTIONS
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).
See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
3/8”, 7/16”and
REQUIRED
3/4”
3/8” and 7/16”
3/8” and 7/16”
3/8”and 7/16”
REQUIRED
REQUIRED
REQUIRED
B102233-1-0914 Page 5
TOOLS
REQUIRED
Q3X SERIES PARTS DIAGRAM
B101883 (1)
GRILL BODY TOP
B102042 (1)
TOPWITH HEAT INDICATOR, HINGE
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B101732 (1)
COOKING SCREEN (2) PIECES
B101718 (1)
DRIPPAN
B101747 (1)
DRIP TRAYDRAIN PIPE
DP119 (1)
HEAT INDICATOR
B101665 (1)
PUSH NUT
B101420 (1,LP) OR B101421 (1,NAT )
VALVELPGOR NATURAL
P315 (2,LP) P208 (2,NAT)
ORIFICELPG OR NATURAL
B069756 (1)
B069756 (1)
HOSE & LPS REGULATOR
HOSE & LPS REGULATOR
DPP118 (1)
BURNER BRACKET
B101769 (1)
DRIP TRAYDRAIN (2) PIECES
B101780 (1)
BUCKET HOOK
B101778 (1)
DRAINPIPESHUT OFFVALVE
DPP7SS (1)
WIND DEFLECTOR
B057805 (2)
COTTER PIN
B101880 (1)
GRILL BODY BOTTOM
B101779 (1)
BUCKET
B100743 (1)
CONTROLPANELASSEMBLY
DPP113 (1)
BURNER ASSEMBLY
B057804 (2)
HINGE PIN
B101834 (1)
ELECTRODE BRACKET
B101666 (1)
ELECTRODE
B102041 (1)
PROTECTIVESLEEVE
DPP117 (1)
COLLECTOR BOX ASSEMBLY
B101724(1)
SMOKER BOX
B062998 (1)
SMOKER KNOB
B101781 (1)
DRAWERSUPPORT
B101622 (1)
CONTROLPANELSHIELD
B072218 (1)
ELECTRIC IGNITOR
B070084 (2)
VALVE KNOB
B102233-1-0914Page 6
GRILL HEAD HARDWARE PACK - B102256
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard­ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page.
B102233-1-0914 Page 7
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
BROILMASTER
PREMIUM GRILLS
Prior to assembling Grill Head
assemble Cart or Post mounting first.
Follow Mounting instructions
provided with your Broilmaster Cart or
Post.
B102233-1-0914Page 8
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN HEAD SCREW SS, 1/4-20 X 1-1/2 B101649 (1)
HEX NUT, SS, 1/4-20 B076331(1)
.
7/16”
After the Securing Bolt has been installed, proceed and Install Grill Head on a Cart or
Post Mounting. (See Grill Head on a Cart or
Post Mounting Instructions that come with
the mounting option).
B102233-1-0914 Page 9
WIND DEFLECTOR PLACEMENT
Place the Wind Deflector in the bottom
Casting.
The Wind Deflector cannot
be installed until after the bottom
Casting is installed on the Cart or Post.
B102233-1-0914Page 10
INSERT CONTROL PANEL
KEPS NUT, SS, 10-24 B073967(2)
3/8”
Ease the Control Shield over the studs on
the Control Panel. Then insert the two
studs through the holes on the front of the
grill. Attach with the two keps nuts.
Remove Plastic Film on label.
CONTROL
Note: If Side Shelf Accessory was
purchased install at this time.
Follow Side Shelf instructions.
PANEL SHIELD
CONTROL PANEL
B102233-1-0914 Page 11
ATTACH IGNITOR WIRE
GROUND
LUG
Connect the ground wire to the ground
lug on the Collector Box before
installing the burner into the casting.
COLLECTOR BOX
B102233-1-0914Page 12
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