Broil King P3PK5(N)-1, P3PK5-1 User Manual
GAS-FIRED
P3X GRILL WITH STAINLESS STEEL CART AND ONE BLACK SHELF
PREMIUM GRILLS
P3PK5(N)-1
Page 1
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity
of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
For LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).
An overlled or improperly lled propane cylinder can be dangerous.
B102197-3-0814Page 2
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
B102197-3-0814 Page 3
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
Y
TABLE OF CONTENTS
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
ASSEMBLY INSTRUCTIONS ..................................................................................................... 5
P3PK5 SERIES PARTS DIAGRAM ............................................................................................6
CART HARDWARE PACK - B102002 .......................................................................................7
GRILL HEAD HARDWARE PACK - B102155 ...........................................................................8
SHELF HARDWARE PACK - B101658 ......................................................................................9
UNPACK AND REMOVE LID ...................................................................................................10
CART BASE ASSEMBLY ......................................................................................................... 11
CART WALLS ASSEMBLY ......................................................................................................12
ATTACH WALLS TO BASE ......................................................................................................13
INSTALL REAR BRACE ..........................................................................................................14
INSTALL RUBBER GUARD AND BUSHING ...........................................................................15
INSERT BURNER HOLD-DOWN BOLT ..................................................................................16
ATTACH BOTTOM CASTING TO CART .................................................................................17
ATTACH SIDE SHELF .........................................................................................................18-21
WIND DEFLECTOR PLACEMENT ..........................................................................................22
INSERT CONTROL PANEL ......................................................................................................23
ATTACH IGNITOR WIRE .......................................................................................................... 24
INSTALL BURNER ASSEMBLY ...............................................................................................25
CONNECT IGNITOR LEADS ...................................................................................................26
KNOB AND BATTERY PLACEMENT ......................................................................................27
INSTALL LID STOP ..................................................................................................................28
HEAT SHIELD PLACEMENT ...................................................................................................29
TANK RETAINER AND GREASE CUP INSTALLATION ......................................................... 30
HANDLE INSTALLATION ........................................................................................................31
REINSTALL LID ........................................................................................................................ 32
INSTALL RACKS ...................................................................................................................... 33
INSTALL WARMING RACK .....................................................................................................34
PROPANE GAS GRILLS .....................................................................................................35-37
CONNECTING PROPANE GAS GRILL ..............................................................................38-39
CONNECTING NATURAL GAS GRILL ....................................................................................40
NATURAL GAS GRILLS ..........................................................................................................41
COMPLETED ASSEMBLY .......................................................................................................42
OWNER’S MANUAL FOR P3PK5 GRILLS ........................................................................43-52
OPERATION - PROPANE AND NATURAL GAS GRILLS ..............................................43-44
MAINTENANCE ................................................................................................................... 45
TROUBLESHOOTING ......................................................................................................... 46
IMPORTANT SAFETY INFORMATION ..........................................................................47-48
COOKING TIPS ................................................................................................................... 49
WARRANTY TERMS ...........................................................................................................50
MASTER PARTS DISTRIBUTOR LIST ...............................................................................51
HOW TO ORDER REPAIR PARTS .....................................................................................51
GRILL MAINTENANCE HISTORY ....................................................................................... 52
ou have chosen the nest grill for your outdoor cooking pleasure.
B102197-3-0814Page 4
ASSEMBLY INSTRUCTIONS
Before You Begin
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
3/8” and 7/16”
3/8” and 7/16”
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
REQUIRED
REQUIRED
B102197-3-0814 Page 5
TOOLS
REQUIRED
P3PK5 SERIES PARTS DIAGRAM
B072695(1)
RETRACTING RACK
DPP111 (1)
BURNER ASSEMBLY
B101883 (1)
GRILL BODY TOP
DPA111 (1)
COOKING GRID (2) PIECES
DPA34 (1)
B101061 (1)
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B101665 (1)
B070486 (1)
LID HANDLE
B073097 (1)
FOAM GRIP
BRIQUETTE BAG
BRIQUETTE RACK
B064791 (1)
CYLINDER RETAINER
PUSH NUT
DP119 (1)
HEAT INDICATOR
B101583 (1)
REAR BRACE
B100568 (1)
SUPPORT BRACKET FRONT
B101473 (1)
GREASE CUP
B102050 (1)
LEFT SIDE PANEL
B101969 (1)
BRACKETATTACHASSEMBLY
B102122 (1)
CART SHIELD
B101635 (1)
RUBBER GUARD
B101585 (1)
FRONT PANEL
B100561 (1)
SIDE SHELF
B100993 (1)
SHELF SUPPORT STIFFENER
B100569 (1)
SUPPORT BRACKETBACK
B102051 (1)
RIGHT SIDE PANEL
DPP118 (1)
BURNER BRACKET
DPP7SS (1)
WIND DEFLECTOR
B101879 (1)
GRILL BODY BOTTOM
B101834 (1)
ELECTRODE BRACKET
B101666 (1)
ELECTRODE
B102041 (1)
PROTECTIVESLEEVE
B057804 (2)
HINGE PIN
CONTROLPANELASSEMBLY
B101622 (1)
CONTROLPANELSHIELD
B101514 (1)
B101417 (2)
CASTER W/O BRAKE
B069756 (1)
HOSE & LPS REGULATOR
B101415 (1)
PLASTIC BASE
B101416 (2)
CASTER WITH BRAKE
B101420 (1,LP) OR B101421 (1,NAT )
VALVELPGOR NATURAL
B057805 (2)
COTTER PIN
DPA106 (1)
LID STOP KIT
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
P204 (2,LP) P300 (2,NAT)
ORIFICELPG OR NATURAL
B102197-3-0814Page 6
CART HARDWARE PACK - B102002
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(8)
KEPS NUT,
SS,1/4-20
B100385
(4)
PHILLIPS PAN HEAD SCREW,
KEPS NUT,
SS,10-24
B073967
(8)
SS,1/4-20 X 1-1/4
B100113
(1)
WING NUT,
1/4-20
R1123
(1)
PHILLIPS PAN HEAD SCREW,
SS, 10-24 X 1/2
R4056
(6)
SNAP BUSHING,
1/2"
R896
(1)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(1)
B102197-3-0814 Page 7
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
GRILL HEAD HARDWARE PACK - B102155
B102197-3-0814Page 8
SHELF HARDWARE PACK - B101658
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
B102197-3-0814 Page 9
HEX NUT,
SS,1/4-20
B076331
(2)
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
BROILMASTER
PREMIUM GRILLS
B102197-3-0814Page 10
FRONT
Install the two Casters with Brakes in
the front of the Base.
BRAKE
CART BASE ASSEMBLY
B102197-3-0814 Page 11
CART WALLS ASSEMBLY
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1/2
R4056 (6)
KEPS NUT,
SS, 10-24
B073967(6)
3/8”
Be careful when handling parts, as
they may contain sharp edges. Work
gloves are recommended to prevent
injury.
B102197-3-0814Page 12
ATTACH WALLS TO BASE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (4)
Install all four Screws before tightening.
B102197-3-0814 Page 13
INSTALL REAR BRACE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (2)
KEPS NUT,
SS, 1/4-20
B100385 (2)
7/16”
REAR BRACE
Make sure the Rear Brace goes in the
cutout of the Support Bracket.
B102197-3-0814Page 14
INSTALL RUBBER GUARD AND BUSHING
SNAP BUSHING,
1/2”
R896(1)
RUBBER
GUARD,
B101635(1)
RUBBER GUARD BUSHING
Insert Bushing in the Front Panel on the
right.
Install Rubber Guard over Cart cut out.
B102197-3-0814 Page 15
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1)
.
7/16”
B102197-3-0814Page 16
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