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Broil King
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P3
Owner's Manual
24 pgs786.92 Kb0

Broil King P3, P4 Owner's Manual

PREMIUM "P" GAS GRILL
OWNER’S MANUAL
(NATURAL OR PROPANE GAS)
P3, P4 Page 1
OPTIONAL ACCESSORIES SHOWN
P3 AND P4 MODELS
B100024-1-0502
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS
WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE
WHO POSSESSION
OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
USING
OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER
INSTALLATION PROPERTY
SERVICE AGENCY OR THE GAS SUPPLIER.
, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR
DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN THE GRILL LID.
4. IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR DEPARTMENT.
FIRE
5. DO NOT TOUCH ELECTRICAL SWITCHES.
CAUTION: FOR YOUR SAFETY
1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF OR ANY OTHER APPLIANCE.
THIS
2. AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY
OTHER
APPLIANCE.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY
DURING
THE UNPACKING, ASSEMBLY AND INSTALLATION.
WARNING
BROILMASTER® GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION DEVICE (OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING
CYLINDERS
. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.
Congratulations!Congratulations!
Congratulations!
Congratulations!Congratulations!
Welcome to the beauty, durability, and prestige of a
PREMIUM GAS GRILL by BROILMASTER®. With award-winning
excellence built into every feature and durability that
surpasses other premium gas grills, BROILMASTER has
manufactured the ultimate gas grill for discriminating
outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the
performance and quality of our products for your grilling
enjoyment. Every effort will be made to ensure that
Broilmaster continues to be
of the future.
Whether you are at the lake or in the privacy of your own
backyard, the BROILMASTER® PREMIUM GAS GRILL performs
far beyond the ordinary and is designed to provide your
family with years of outdoor cooking pleasure.
Thank You!Thank You!
Thank You!
Thank You!Thank You!
your choice
as the premium grill
P3, P4 Page 3
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster
Parts
Diagram.............................................................................................................................. 5
List......................................................................................................................................
Grill Assembly ............................................................................................................... 7-11
Propane Gas Grills...................................................................................................... 12-14
Gas Conversion ............................................................................................................... 15
Natural Gas Grills............................................................................................................. 16
Operation- Propane & Natural Grills ........................................................................... 17-18
Maintenance........................................................................................................................ 19
®
gas grill.
6
Troubleshooting................................................................................................................... 20
Notes................................................................................................................................... 21
Warranty......................................................................................................................... 22-23
Y our Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer .
Model No. Dealer Serial No. Dealer Phone No. Gas Type: Propane Natural Date of Purchase
PARTS DIAGRAM
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
P3, P4 Page 5
PREMIUM "P" SERIES PARTS LIST
KEY P3BL P3HG P3GY P4BL P4HG P4GY NO.PART NAME PART NO.PART NO.PART NO.PART NO.PART NO.PART NO.
1BRIDGE PIN B057805 B057805 B057805 B057805 B057805 B057805 2HINGE PIN B057804 B057804 B057804 B057804 B057804 B057804 3RETRACT-A-RACK B072695 B072695 B072695 B072696 B072696 B072696 4COOKING GRID B743100 B743100 B743100 B804687 B804687 B804687 5BRIQUETTE BAG B058122 B058122 B058122 B058122 B058122 B058122 6GRID LIFTER ASSEMBLY B064539 B064539 B064539 B064539 B064539 B064539 7HOSE & LP REGULATOR B069756 B069756 B069756 B069756 B069756 B069756 8GRILL BODY BOTTOM B076539 B100146 B100144 B076622 B100150 B100148 9LID STOP KNOB B100098 B100098 B100098 B100098 B100098 B100098
10 LID STOP B076521 B076521 B076521 B076521 B076521 B076521
11 CONTROL VALVE ASSEMBLY (LP) B070501 B070501 B070501 B070501 B070501 B070501
11 CONTROL VALVE ASSEMBLY (NAT) B070502 B070502 B070502 B070502 B070502 B070502 11A VALVE (LP) B076790 B076790 B076790 B076790 B076790 B076790 11A VALVE (NAT) B076789 B076789 B076789 B076789 B076789 B076789 11B MANIFOLD (LP) B069002 B069002 B069002 B069002 B069002 B069002 11B MANIFOLD (NAT) B069003 B069003 B069003 B069003 B069003 B069003 11C MOUNTING PLATE B064787 B064787 B064787 B064787 B064787 B064787
12 NATURAL CAP ORIFICE * B056647 B056647 B056647 B056647 B056647 B056647 13 GRILL BODY TOP B076538 B100147 B100145 B076621 B100151 B100149 14 HEAT INDICATOR B076625 B076625 B076625 B076625 B076625 B076625 15 HANDLE STAINLESS B070282 B070282 B070282 B070486 B070486 B070486 16 FOAM GRIP B073097 B073097 B073097 B073097 B073097 B073097 17 BRIQUETTE RACK B063066 B063066 B063066 B067449 B067449 B067449 18 BURNER ASSEMBLY B878531 B878531 B878531 B814801 B814801 B814801 19 COLLECTOR BOX ASSEMBLY B072701 B072701 B072701 B072701 B072701 B072701 20 RADIATION SHIELD B063065 B063065 B063065 B063065 B063065 B063065 21 COLLECTOR BOX SPACER B069743 B069743 B069743 B069743 B069743 B069743 23 ELECTRONIC IGNITOR B072218 B072218 B072218 B072218 B072218 B072218 24 IGNITOR GROUND LUG B069747 B069747 B069747 B069747 B069747 B069747 25 IGNITOR GROUND WIRE B072684 B072684 B072684 B072684 B072684 B072684 26 CONTROL PANEL ASSEMBLY W/LABEL B100152 B100152 B100152 B100153 B100153 B100153
-CONTROL PANEL LABEL (NOT SHOWN) B072686 B072686 B072686 B072197 B072197 B072197 27 VALVE KNOB B070084 B070084 B070084 B070084 B070084 B070084 28 KEPS NUT B073967 B073967 B073967 B073967 B073967 B073967 29 SHELF PIN B073963 B073963 B073963 B073963 B073963 B073963 30 CONVERSION LABEL * B100033 B100033 B100033 B100033 B100033 B100033 32 SPACER B662325 B662325 B662325 B662325 B662325 B662325 33 9/32 I.D. X 5/8 O.D. FLAT WASHER B076332 B076332 B076332 B076332 B076332 B076332 36 #10-24 X 3/4 SCREW B076522 B076522 B076522 B076522 B076522 B076522 37 3/8-16 X 1 1/2 SCREW B100117 B100117 B100117 B100117 B100117 B100117 38 3/8 STAR WASHER B100135 B100135 B100135 B100135 B100135 B100135 39 #10-24 X 1 SCREW B073978 B073978 B073978 B073978 B073978 B073978 40 STABILIZER ARM ** B906180 B906180 B906180 B906180 B906180 B906180 41 STABILIZER BRACKET ** B905048 B905048 B905048 B905048 B905048 B905048 42 #10-24 X 3/8 SCREW ** B100137 B100137 B100137 B100137 B100137 B100137 43 10-24 WING NUT B100125 B100125 B100125 B100125 B100125 B100125
* INCLUDED WITH PROPANE GRILLS ONLY. ** BURNER STABILIZER KIT IS INCLUDED WITH YOUR CART.
GRILL ASSEMBLY
Before You Begin
All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models.
If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.
Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.
Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster before beginning assembly .
®
dealer
Recommended Tools
These items are recommended for the assembly of your grill:
• Phillips screwdriver
• Adjustable wrench set
• Socket set
• Soapy water solution (to test for leaks)
• Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling your Broilmaster® grill head.
Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.
CAUTION: FOR YOUR SAFETY PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK
GLOVES UNPACKING
AND HANDLE PARTS CAREFULLY DURING THE
, ASSEMBLY AND INSTALLATION.
P3, P4 Page 7
GRILL ASSEMBLY
Nut
25
24
21
19
-
+
Igniter Assembly
Slide the collector box spacer (21) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 5.
Note: Peel protective film from control panel before installing igniter.
FIGURE 6
FIGURE 5
Installing the Igniter
AA ALKALINE BATTERY
GROUND
Battery Installation: Slide the spring onto the negative end of the battery. Drop the battery and spring into the igniter and replace the button.
Burner Stabilizing Arm
(Portable Cart Models Only)
SPARK
On the burner assembly (18) remove the rear screw, insert the burner stabilizing arm (40), and reinstall the screw as shown. FIGURE 7.
Note: Burner Stabilizing Arm, Burner Stabilizing Bracket, and Securing the Burner sections of this manual apply only to portable cart models ONLY. Hardware is packaged with your cart.
CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE.
Carefully thread the end of the igniter wire through the center hole in the grill bottom. Slide the ground lug (24) over the igniter wire and fasten with nut provided.
Attach one end of the ground wire (25) to the terminal on the rear of the electronic igniter. Attach the remaining end to the ground lug. F
IGURES 5 AND 6.
24
FIGURE 7
Venturi Tubes
40
18
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