Broil King independence C3PK1-1 User Manual

C3PK1-1
PREMIUM GRILLS
CHARCOAL GRILL
C3-1 GRILL WITH BLACK CART AND ONE BLACK SHELF
Page 1
IMPORTANT INFORMATION
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main­taining your grill, plus information on ordering replacements parts. Attach a copy of your receipt to this manual. Your receipt established the proof of purchase required for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
B102223-0-0714Page 2
Thank you for purchasing a Independence Charcoal Grill.
Welcome to the beauty, durability, and prestige of an Independence Charcoal Grill by Broilmaster. With award-winning excellence built into every feature and durability that surpasses other Premium charcoal grills, Broilmaster has manufactured the ultimate grills for discriminating outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the performance and quality
of our products for your grilling enjoyment. Every effort will be made to ensure
that Broilmaster continues to be your choice as the Premium grill of the future.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
B102223-0-0714 Page 3
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
Y
ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster Grill.
ASSEMBLY INSTRUCTIONS .....................................................................................................
C3PK1 SERIES PARTS DIAGRAM ...........................................................................................
CART HARDWARE PACK - B102002 .......................................................................................
GRILL HEAD HARDWARE PACK - B102165 ...........................................................................
SHELF HARDWARE PACK - B101658 ......................................................................................
UNPACK AND REMOVE LID ...................................................................................................
CART BASE ASSEMBLY .........................................................................................................
CART WALLS ASSEMBLY ......................................................................................................
ATTACH WALLS TO BASE ......................................................................................................
INSTALL REAR BRACE AND REAR CART COVER ..............................................................
INSTALL FRONT CART COVER .............................................................................................
ATTACH BOTTOM CASTING TO CART .................................................................................
HEAT SHIELD PLACEMENT ...................................................................................................
REMOVE CARRIAGE BOLTS ..................................................................................................
ATTACH SIDE SHELF .........................................................................................................
19-22
REAR SUPPORT BRACKET PLACEMENT ............................................................................
ADJUSTING DOOR LATCHES ................................................................................................
ATTACH TOP SMOKE VENT ASSEMBLY ..........................................................................
25-26
ATTACH UPPER SPARK ARRESTER PLATE ........................................................................
HANDLE INSTALLATION ........................................................................................................
REINSTALL LID ........................................................................................................................
INSTALL CHARCOAL GRATES ..............................................................................................
INSTALL COOKING GRIDS .....................................................................................................
INSTALL ASH PAN ...................................................................................................................
COMPLETED ASSEMBLY .......................................................................................................
OWNER’S MANUAL FOR C3PK1 GRILLS ........................................................................
OPERATION - CHARCOAL GRILLS ..............................................................................
34-44 34-35
MAINTENANCE ...................................................................................................................
COOKING TIPS ...................................................................................................................
IMPORTANT SAFETY INFORMATION ..........................................................................
38-39
WARRANTY TERMS ...........................................................................................................
GRILL MAINTENANCE HISTORY ..................................................................................
41-42
MASTER PARTS DISTRIBUTOR LIST ...............................................................................
HOW TO ORDER REPAIR PARTS .....................................................................................
5 6 7 8
9 10 11 12 13 14 15 16 17 18
23 24
27 28 29 30 31 32 33
36 37
40
43 43
B102223-0-0714Page 4
ASSEMBLY INSTRUCTIONS
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).
See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
3/8”and 7/16”
REQUIRED
CAUTION:
3/8”, and 7/16”
REQUIRED
TOOLS
REQUIRED
1/8”
REQUIRED
B102223-0-0714 Page 5
C3PK1 SERIES PARTS DIAGRAM
B101882 (1)
GRILL BODY TOP
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
DPA111 (1)
COOKING GRID (2) PIECES
B101875 (2)
CHARCOAL GRATE
B101892 (1)
CHARCOAL TRAYFRAME
B102111 (1)
REAR PIVOT BRACKET
B102090 (1)
REAR CART COVER
B101737 (1)
ASHPAN
B102114 (1)
TOP VENT ASSEMBLY
CHARCOAL LOAD DOOR ASSEMBLY
B102109 (1)
DP119 (1)
HEAT INDICATOR
B101665 (1)
PUSH NUT
B101865(1)
VENTTOP
B069756 (1)
B069756 (1)
HOSE & LPS REGULATOR
VENT BASE
B102112 (1)
SPARK ARRESTOR
B101976 (1)
LATCH PAWL
B101862 (1)
DOOR, CHARCOAL LID
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B102144 (1)
LATCH ROD
ASSEMBL
B102110 (1)
ASH PAN SHELF
Y
B101878 (1)
GRILL BODY BOTTOM
B057805 (2)
COTTER PIN
B102091 (1)
FRONT CART COVER
B102122 (1)
CART SHIELD
B101583 (1)
REAR BRACE
B102051 (1)
RIGHT SIDE PANEL
B101473 (1)
GREASE CUP
B101585 (1)
FRONT PANEL
B102050 (1)
LEFT SIDE PANEL
B102109 (1)
ASH PAN DOOR (COMPLETE ASSEMBLY)
B057804 (2)
HINGE PIN
B101861 (1)
BAFFLE TRACK ASSEMBLY
B101870 (1)
DOOR, ASH PAN
B101976 (1)
LATCH PAWL
B101988 (1)
WASHER
B101990 (1)
E-CLIP
B102144 (1)
LATCH ROD ASSEMBLY
B100561 (1)
SIDE SHELF
B100568 (1)
SUPPORT BRACKET FRONT
B100569 (1)
SUPPORT BRACKETBACK
B100993 (1)
SHELF SUPPORT STIFFENER
B101969 (1)
BRACKETATTACH ASSEMBLY
B101415 (1)
PLASTIC BASE
B101417 (2)
CASTER W/O BRAKE
B101416 (2)
CASTER WITH BRAKE
B102223-0-0714Page 6
CART HARDWARE PACK - B102002
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(8)
KEPS NUT,
SS,1/4-20
B100385
(4)
PHILLIPS PAN HEAD SCREW,
KEPS NUT,
SS,10-24
B073967
(8)
SS,1/4-20 X 1-1/4
B100113
(1)
(NOT USED)
WING NUT,
1/4-20 R1123
(1)
(NOT USED)
PHILLIPS PAN HEAD SCREW,
SS, 10-24 X 1/2
R4056
(6)
SNAP BUSHING,
1/2"
R896
(1)
(NOT USED)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(1)
(NOT USED)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard­ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page.
B102223-0-0714 Page 7
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
(NOT USED)
GRILL HEAD HARDWARE PACK - B102165
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1-1/4
B102117
(2)
HEX NUT, SS,1/4-20
B076331
(2)
HEX LOCKNUT,
SS,10-24
R4021
(2)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
KEPS NUT,
SS,10-24
B073967
(6)
PHILLIPS PAN HEAD SCREW,
SS,10-16 X 3/4
B100563
(4)
SPACER B662325
(1)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(1)
HEX HEAD BOLT, SS,1/4-20 X 1-1/2
B102098
(4)
SELF-DRILLING
PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard­ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page.
CARRIAGE BOLT
SS,10-24 X 1/2
B101770
(2)
TRUSS-HEAD SCREW
SS,10-24 X 3/8
B100130
(4)
FOAM GRIP
B073097
(1)
B102223-0-0714Page 8
SHELF HARDWARE PACK - B101658
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard­ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware pack part number at the top of the page.
B102223-0-0714 Page 9
HEX NUT, SS,1/4-20
B076331
(2)
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid.
Remove the two Pins and Clips at the
rear of the Grill Lid and set aside.
After Pins and Lid have been
removed, remove the contents from
inside the Grill.
BROILMASTER
PREMIUM GRILLS
B102223-0-0714Page 10
FRONT
Install the two Casters with Brakes in
the front of the Base.
BRAKE
CART BASE ASSEMBLY
B102223-0-0714 Page 11
CART WALLS ASSEMBLY
PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6)
KEPS NUT, SS, 10-24 B073967(6)
3/8”
Be careful when handling parts, as
they may contain sharp edges. Work
gloves are recommended to prevent
injury.
Remove protective plastic covering.
B102223-0-0714Page 12
ATTACH WALLS TO BASE
PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4)
Install all four Screws before tightening.
B102223-0-0714 Page 13
INSTALL REAR BRACE AND REAR CART COVER
PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2)
KEPS NUT, SS, 1/4-20 B100385 (2)
REAR CART COVER
7/16”
1
REAR BRACE
Make sure the Rear Brace goes in the
cutout of the Support Bracket.
2
B102223-0-0714Page 14
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