Broil King H3PK1, H3X, H3PK3, H4X, H4PK1 User Manual
...
GAS-FIRED
H3PK1(N),4; H4PK1(N)-2; & H(3,4)PK1(N)-4
PREMIUM GRILLS
H(3,4)X GRILL WITH BLACK CART AND ONE BLACK SHELF
Page 1
IMPORTANT INFORMATION
IMPORTANT
T
his manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
F
ollow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity
of this or any appliance.
Only the LP tank connected for use shall be placed in the vicinity of this grill.
2.
CAUTION:
P
arts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
F
or LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).
An overlled or improperly lled propane cylinder can be dangerous.
B102225-3-0615Page 2
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
B102225-3-0615 Page 3
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
Y
ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
ASSEMBLY INSTRUCTIONS .....................................................................................................
H3PK1 SERIES PARTS DIAGRAM ...........................................................................................
H4PK1 SERIES PARTS DIAGRAM ...........................................................................................
CART HARDWARE PACK - B102002 .......................................................................................
GRILL HEAD HARDWARE PACK - B102153 ...........................................................................
SHELF HARDWARE PACK - B101658 ....................................................................................
UNPACK AND REMOVE LID ...................................................................................................
CART BASE ASSEMBLY .........................................................................................................
CART WALLS ASSEMBLY ......................................................................................................
ATTACH WALLS TO BASE ......................................................................................................
INSTALL REAR BRACE ..........................................................................................................
INSTALL RUBBER GUARD AND BUSHING ...........................................................................
INSERT BURNER HOLD-DOWN BOLT ..................................................................................
ATTACH BOTTOM CASTING TO CART .................................................................................
ATTACH SIDE SHELF .........................................................................................................
19-22
WIND DEFLECTOR PLACEMENT ..........................................................................................
INSERT CONTROL PANEL ......................................................................................................
ATTACH IGNITOR WIRE ..........................................................................................................
INSTALL BURNER ASSEMBLY ...............................................................................................
CONNECT IGNITOR LEADS ...................................................................................................
KNOB AND BATTERY PLACEMENT ......................................................................................
HEAT SHIELD PLACEMENT ...................................................................................................
TANK RETAINER AND GREASE CUP INSTALLATION .........................................................
HANDLE INSTALLATION ........................................................................................................
REINSTALL LID ........................................................................................................................
INSTALL RACKS ......................................................................................................................
INSTALL WARMING RACK .....................................................................................................
PROPANE GAS GRILLS .....................................................................................................
CONNECTING PROPANE GAS GRILL ..............................................................................
35-37
38-39
CONNECTING NATURAL GAS GRILL ....................................................................................
NATURAL GAS GRILLS ..........................................................................................................
COMPLETED ASSEMBLY .......................................................................................................
OWNER’S MANUAL FOR H(3,4)PK1 GRILLS ...................................................................
OPERATION - PROPANE AND NATURAL GAS GRILLS ..............................................
43-52
43-44
MAINTENANCE ...................................................................................................................
TROUBLESHOOTING .........................................................................................................
IMPORTANT SAFETY INFORMATION ..........................................................................
47-48
COOKING TIPS ...................................................................................................................
WARRANTY TERMS ...........................................................................................................
MASTER PARTS DISTRIBUTOR LIST ...............................................................................
HOW TO ORDER REPAIR PARTS .....................................................................................
GRILL MAINTENANCE HISTORY .......................................................................................
5
6
7
8
9
10
11
12
13
14
15
16
17
18
23
24
25
26
27
28
29
30
31
32
33
34
40
41
42
45
46
49
50
51
51
52
B102225-3-0615Page 4
ASSEMBLY INSTRUCTIONS
Before You Begin
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
3/8” and 7/16”
3/8” and 7/16”
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
REQUIRED
REQUIRED
B102225-3-0615 Page 5
TOOLS
REQUIRED
H3PK1 SERIES PARTS DIAGRAM
B102225-3-0615Page 6
H4PK1 SERIES PARTS DIAGRAM
B060757(1)
RETRACTING RACK
DPP115 (1)
BURNER ASSEMBLY
B076621 (1)
GRILL BODY TOP
DPA114 (1)
COOKING GRID (2) PIECES
DPA34 (1)
B067449 (1)
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B101665 (1)
B070486 (1)
LID HANDLE
B073097 (1)
FOAM GRIP
BRIQUETTE BAG
BRIQUETTE RACK
B064791 (1)
CYLINDER RETAINER
PUSH NUT
DP119 (1)
HEAT INDICATOR
B101582 (1)
REAR BRACE
B100559 (1)
SUPPORT BRACKET FRONT
B101473 (1)
GREASE CUP
B102048 (1)
LEFT SIDE PANEL
B101969 (1)
BRACKETATTACH ASSEMBLY
B102122 (1)
CART SHIELD
B101635 (1)
RUBBER GUARD
B101584 (1)
FRONT PANEL
B100561 (1)
SIDE SHELF
B100993 (1)
SHELF SUPPORT STIFFENER
B100560 (1)
SUPPORT BRACKETBACK
B102049 (1)
RIGHT SIDE PANEL
DPP118 (1)
BURNER BRACKET
DPP7SS (1)
WIND DEFLECTOR
B101443 (1)
GRILL BODY BOTTOM
B101834 (1)
ELECTRODE BRACKET
B101666 (1)
ELECTRODE
B102041 (1)
PROTECTIVESLEEVE
B057804 (2)
HINGE PIN
CONTROLPANELASSEMBLY
B101621 (1)
CONTROLPANELSHIELD
B101515 (1)
B101417 (2)
CASTER W/O BRAKE
B069756 (1)
HOSE & LPS REGULATOR
B101415 (1)
PLASTIC BASE
B101416 (2)
CASTER WITH BRAKE
B101420 (1,LP) OR B101421 (1,NAT )
VALVELPGOR NATURAL
B057805 (2)
COTTER PIN
B102225-3-0615 Page 7
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
P312 (2,LP) P245 (2,NAT)
ORIFICELPG OR NATURAL
CART HARDWARE PACK - B102002
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217
(8)
KEPS NUT,
SS,1/4-20
B100385
(4)
PHILLIPS PAN HEAD SCREW,
KEPS NUT,
SS,10-24
B073967
(8)
SS,1/4-20 X 1-1/4
B100113
(1)
WING NUT,
1/4-20
R1123
(1)
PHILLIPS PAN HEAD SCREW,
SS, 10-24 X 1/2
R4056
(6)
SNAP BUSHING,
1/2"
R896
(1)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(1)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
B102225-3-0615Page 8
GRILL HEAD HARDWARE PACK - B102153
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/2
B101649
(1)
GROUND
WIRE
B072684
(1)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
BATTERY, AA
B076529
(1)
FOAM GRIP
B073097
(1)
KEPS NUT,
SS,10-24
B073967
(2)
KNOB
B070084
(2)
HEX NUT,
SS,1/4-20
B076331
(1)
COTTER PIN
B057805
(1)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.
B102225-3-0615 Page 9
SHELF HARDWARE PACK - B101658
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do
not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware
pack part number at the top of the page.
HEX NUT,
SS,1/4-20
B076331
(2)
B102225-3-0615Page 10
UNPACK AND REMOVE LID
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
BROILMASTER
PREMIUM GRILLS
B102225-3-0615 Page 11
FRONT
Install the two Casters with Brakes in
the front of the Base.
BRAKE
CART BASE ASSEMBLY
B102225-3-0615Page 12
CART WALLS ASSEMBLY
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1/2
R4056 (6)
KEPS NUT,
SS, 10-24
B073967(6)
3/8”
B102225-3-0615 Page 13
Be careful when handling parts, as
they may contain sharp edges. Work
gloves are recommended to prevent
injury.
ATTACH WALLS TO BASE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (4)
Install all four Screws before tightening.
B102225-3-0615Page 14
INSTALL REAR BRACE
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 3/4
B072217 (2)
KEPS NUT,
SS, 1/4-20
B100385 (2)
7/16”
REAR BRACE
Make sure the Rear Brace goes in the
cutout of the Support Bracket.
B102225-3-0615 Page 15
INSTALL RUBBER GUARD AND BUSHING
SNAP BUSHING,
1/2”
R896(1)
RUBBER
GUARD,
B101635(1)
RUBBER GUARD BUSHING
Insert Bushing in the Front Panel on the
right.
Install Rubber Guard over Cart cut out.
B102225-3-0615Page 16
Loading...