Broil King D3-1, D4-1 Owner's Manual
DELUXE "D" GAS GRILL
OWNER’S MANUAL
B100691-0-0103 Page 1
OPTIONAL ACCESSORIES SHOWN
D3-1 AND D4-1 MODELS
B100691-0-0103
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS
WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE
WHO
POSSESSION
OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
USING
OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER
INSTALLATION
PROPERTY
SERVICE AGENCY OR THE GAS SUPPLIER.
, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR
DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN THE GRILL LID.
4. IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR
DEPARTMENT.
FIRE
5. DO NOT TOUCH ELECTRICAL SWITCHES.
CAUTION: FOR YOUR SAFETY
1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
OR ANY OTHER APPLIANCE.
THIS
2. AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY
OTHER
APPLIANCE.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY
DURING
THE UNPACKING, ASSEMBLY AND INSTALLATION.
WARNING
BROILMASTER® GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL
PROTECTION DEVICE (OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING
CYLINDERS
Page 2 B100691-0-0103
. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.
Congratulations!Congratulations!
Congratulations!
Congratulations!Congratulations!
Welcome to the beauty, durability, and prestige of a DELUXE
GAS GRILL by BROILMASTER®. With award-winning excellence
built into every feature and durability that surpasses other
Deluxe gas grills, BROILMASTER has manufactured the ultimate
gas grill for discriminating outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the
performance and quality of our products for your grilling
enjoyment. Every effort will be made to ensure that
Broilmaster continues to be
Whether you are at the lake or in the privacy of your own
backyard, the BROILMASTER® DELUXE GAS GRILL performs far
beyond the ordinary and is designed to provide your family
with years of outdoor cooking pleasure.
Thank You!Thank You!
Thank You!
Thank You!Thank You!
your choice
the future.
as the Deluxe grill of
B100691-0-0103 Page 3
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
TABLE OF CONTENTS
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to
read this entire manual before assembling your Deluxe Broilmaster
Hardware Package............................................................................................................. 5
Parts Diagram .................................................................................................................... 5
®
gas grill.
List......................................................................................................................................
Grill Assembly ............................................................................................................... 7-11
Propane Gas Grills...................................................................................................... 12-14
Gas Conversion ............................................................................................................... 15
Natural Gas Grills............................................................................................................. 16
Operation- Propane & Natural Grills ........................................................................... 17-18
Maintenance........................................................................................................................ 19
Troubleshooting................................................................................................................... 20
Notes................................................................................................................................... 21
Warranty......................................................................................................................... 22-23
6
Your Broilmaster® Deluxe Gas Grill is identified by model number, serial number, and
gas type. This information is provided on a product identification label located on the
grill’s control panel. For your convenience, complete this section for future reference
when contacting your dealer .
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Page 4 B100691-0-0103
Hardware Package
B100691-0-0103 Page 5
PARTS DIAGRAM
All repair part orders should be placed through your local Broilmaster® dealer . To locate a dealer in
your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster .com. T o ensure
prompt and accurate service, please provide the following information when placing a repair part
order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
Page 6 B100691-0-0103
DELUXE "D" SERIES PARTS LIST
Index Part Description D3BL-1 D4BL-1
1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B073286
1 Grill Body Top (casting only) B100456 B076621
2 Heat Indicator (stainless) B076625 B076625
3 Lid Handle (painted) B100601 B100601
4 Foam Grip B073097 B073097
5 Retract-A-Rack (chrome) B100594 B060757
6 Cooking Grid (set of 3) DPP11 DPP12
6 Cooking Grid (single) B100468 B100497
7 Briquette Bag B058122 B058122
8 Briquette Rack B063066 B067449
9 Burner Assembly DPP101 DPP102
10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS
11 Bridge Pin B057805 B057805
12 Hinge Pin B057804 B057804
13 Collector Box B100446 B100446
14 Collector Box Spacer B069743 B069743
15 Ignitor Grounding Lug B069747 B069747
16 Ignitor Ground Wire B072684 B072684
17 Hose & LPG Regulator B069756 B069756
18 Valve Knob - Black B070084 B070084
19 Control Panel Shield B100730 B100731
20 Control Panel Assembly (with label) B100753 B100754
20 Control Panel Label (not shown) B072686 B072197
21 Shelf Pin B073963 B073963
22 Valve - LPG B076790 B076790
22 Valve - NAT B076789 B076789
23 Electronic Ignitor B072218 B072218
24 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B073287
24 Grill Body Bottom (casting only) B100463 B076622
25 Manifold - LPG (includes orifice) B069002 B069002
25 Manifold - NAT (includes orifice) B069003 B069003
26 Manifold Mounting Plate B100517 B100517
27 Orifice - LPG (#55 drill) B056649 B056649
27 Orifice - NAT (#48 drill) B056647 B056647
28 Hardware Package - LPG (not shown) B100544 B100544
28 Hardware Package - NAT (not shown) B100543 B100543
B100691-0-0103 Page 7
GRILL ASSEMBLY
Before You Begin
All Broilmaster grills require some assembly and
installation. Follow all instructions unless noted
to apply only to other specific models.
If you purchased an accessory with your
Broilmaster, follow the instructions provided with
the accessory for assembly and installation. If
an instruction refers to a step that is not required
for your grill model, please continue to the next
step.
Each step of the installation is illustrated. In
each illustration parts are identified with “Key”
numbers. Key numbers appear in parenthesis
after a part name is mentioned for the first time in
the instructions and are labeled on the
illustrations. You can reference each part by its
key number on the Parts List if you need help in
identifying a part.
Compare the parts found in the shipping
container to the parts list provided. If any parts
are missing contact your Broilmaster
before beginning assembly .
®
dealer
Recommended Tools
These items are recommended for the assembly
of your grill:
• Phillips screwdriver
• Adjustable wrench set
• Socket set
• Soapy water solution (to test for leaks)
• Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling
your Broilmaster® grill head.
Refer to the Broilmaster® Cart, Base, and Post
instructions provided with each accessory for
assembly, installation, and mounting procedures.
CAUTION: FOR YOUR SAFETY
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK
GLOVES
UNPACKING
AND HANDLE PARTS CAREFULLY DURING THE
, ASSEMBLY AND INSTALLATION.
Page 8 B100691-0-0103
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