Broil King BSG262N, BSG343N, BSG424N Care & Use/installation Manual
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PREM IUM GR ILLS
GAS GRILL
CARE & USE / INSTALLATION
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PREM IUM GR ILLS
Installation, Care And Use Of Your
BROILMASTER Professional Cooking Product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
This manual covers the following
BROILMASTER products:
GRILL BSG262N
MODELS BSG343N
BSG424N
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY
BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT
This manual must remain with grill. Check your local building codes for proper method of
installation. In the absence of local codes, this unit should be installed in accordance with National
Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/Propane
Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70 or the Canadian
Electrical Code CGA 1.6b2005 or latest edition.
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*Grill Head Shown With Optional Carts Above
FOR OUT DOOR USE ONLY
NOTE TO INSTALLER
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TABLE OF CONTENTS
BROILMASTER BBQ Models.......................................................................................................... 2
Unique Features & Benets............................................................................................................. 4
Product Specications ..................................................................................................................... 5
Overall Grill Dimensions .................................................................................................................. 6
Control Identication ........................................................................................................................ 7
Warning Instructions ........................................................................................................................ 8
NOTICE: Commonwealth Of Massachusetts .................................................................................. 9
Grill Location.................................................................................................................................. 10
Location Of Your Grill (Using Your Grill During In Windy Conditions) ....................................... 11/12
Built-In Grill Dimensions ................................................................................................................ 13
Vent Registers ...............................................................................................................................14
Built-In Sleeve Dimensions............................................................................................................ 15
Electrical Requirements & Hook-up............................................................................................... 16
Wiring Schematics ......................................................................................................................... 17
LP Gas Cylinder Safety ................................................................................................................. 18
Gas Requirements & Hook-up........................................................................................ 19/20/21/22
Important Safety Grilling Information ............................................................................................. 23
Converting Your Gas Grill ......................................................................................................... 24/25
Converting Your Gas Grill Type ..................................................................................................... 26
Regulator Gas Conversion ............................................................................................................ 27
Lighting The Burners ..................................................................................................................... 28
Manually Lighting The Grill ............................................................................................................ 29
Burner Type Identication .............................................................................................................. 30
Using The BROILMASTER Grill .................................................................................................... 30
Direct Cooking Method .................................................................................................................. 31
Indirect Cooking Method................................................................................................................ 31
Using The Rotisserie ..................................................................................................................... 32
Cooking Tips .................................................................................................................................. 33
Burner Cleaning And Adjustment................................................................................................... 34
Warnings ....................................................................................................................................... 35
Grill Cleaning Methods .................................................................................................................. 35
Cleaning The Grill ..................................................................................................................... 36/37
Light Bulb Replacement ................................................................................................................ 38
Warranty ........................................................................................................................................ 39
Master Parts Distributor List .......................................................................................................... 40
How To Order Repair Parts ........................................................................................................... 40
Contacting Your BROILMASTER Dealer ....................................................................................... 41
BROILMASTER Parts List ............................................................................................................. 42
Parts Diagram................................................................................................................................ 43
Sleeves, Side Burners, Covers And Island Accessories...................................................... 44/45/46
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BROILMASTER
Unique Features And Benets
The BROILMASTER gas grill has some of the most unique
grilling features that will enhance your grilling experience and
make you that “master chef”. These features include multilevel
grilling, enhanced ame tamers to create even heat and minimize
air-ups, Bow-tie burner design with multi ported heat zoning
technology and an optional infrared burner.
Far right grill
shown in the
lower position.
Multilevel cooking surfaces allow you to be able to cook
food closer to the burner and sear the food quickly while
raising the cooking surface allows more delicate food to be
cooked slower on the same heat. Food that may create more
areups can also be placed further away from the heat.
Years of design technology is placed into this “one of a kind”
vaporizer with Stainless Steel pyramid style avor bars and
specially designed evaporation plates. This ame tamer
pump’s even heat onto the food at the same time as vaporizing
overow juices that create added avor in the food.
Bow-tie burner technology is unique to BROILMASTER and
has been used for many years. This new Burner has “Zone
Porting” where the use of different size holes allows for even
heating for the front and back across the entire zone.
An optional sear burner takes the place of the traditional
Bow-tie burner for those occasions where intense heat is
required to quickly sear the food. Professional restaurants
have been using Infrared and sear technology to sear in the
natural juices of the food.
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Product Specications
PRODUCT SPECIFICATIONS
Description
Main Cooking Area Dimension 456 608 760
Total Cooking Area Sq. In.
(Includes Warming Rack)
Gas Type NAT NAT NAT
LP Conversion Kit Packed w/Grill Packed w/Grill Packed w/Grill
Orices Main Burners NAT Gas 2 - 2.08 mm 3 - 2.08 mm 4 - 2.08 mm
Orices Main Burners LP Gas 2 - 1.30 mm 3 - 1.30 mm 4 - 1.30 mm
Orices Rear Burner NAT Gas N/A 1.5 mm 1.5 mm
Orices Rear Burner LP Gas N/A 1.1 mm 1.1 mm
Burner Type
Burner BTU's (Each/Total) 18,000 / 36,000 18,000 / 54,000 18,000 / 72,000
Cooking Grids
Vaporizers - Flame Tamers
Heat Zone Dividers
Rear Rotisserie Burner N/A
Rotisserie Kit Optional Optional Optional
Lid Assembly
Control Panel Fully Welded Fully Welded Fully Welded
Drip Tray Fully Welded Fully Welded Fully Welded
Ignition Type (No Battery)
Warming Rack
Temp Gauge Hood Hood Hood
Control Panel Lights LED Blue 12V LED Blue 12V LED Blue 12V
Interior Work Lights 2 - Halogen 12V 2 - Halogen 12V 2 - Halogen 12V
Cutout Dimensions For Grill
26" BSG262N 34" BSG343N 42" BSG423N
606 806 1006
2 - Cast SS
Bow Tie
2 - 5/16" Two
Position SS
2 - SS
Pyramid Design
1 - SS
(Removable)
Fully Welded
w/Polished
Edges
Push And Turn
Flame Thrower
SS Tilt And
Lock Away
113/4H x
21D x 231/2W
3 - Cast SS
Bow Tie
3 - 5/16" Two
Position SS
3 - SS
Pyramid Design
2 - SS
(Removable)
11,000 BTU
Ceramic
Fully Welded
w/Polished
Edges
Push And Turn
Flame Thrower
SS Tilt And
Lock Away
113/4H x
21D x 311/2W
4 - Cast SS
Bow Tie
4 - 5/16" Two
Position SS
4 - SS
Pyramid Design
3 - SS
(Removable)
11,000 BTU
Ceramic
Fully Welded
w/Polished
Edges
Push And Turn
Flame Thrower
SS Tilt And
Lock Away
113/4H x
21D x 391/2W
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Overall Grill Dimensions
BSG262
BSG343
20-1/2"
SPECIFICATIONS
20-1/2"
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BSG424
20-1/2"
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SPECIFICATIONS
Control Identication
BSG262
BSG343
BSG424
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! !
• Read this manual carefully and completely before using your grill, to reduce the risk of
re, burn hazard or other injury, and to ensure proper installation and servicing.
• Never use rusted, dented or damaged propane cylinders. Never store additional or
empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or
electrical appliance. Do not store propane cylinders indoors or on their sides for gas
may escape. Gas cylinders are highly ammable.
• Any Children should never be left alone or unattended in an area where a grill is
located. Place your grill well away from areas where children play. Do not store items
that may interest children in or around the grill, in the cart, or in the enclosure or Island.
• Never move the grill when hot. When in use, portions of the grill are hot enough to
cause severe burns.
• Always maintain the required clearances from combustibles as detailed. The grill is
designed for outdoor use only. Never use in a garage, building, shed, breezeway, or
other enclosed area. Do not use this grill under any unprotected overhead combustible
construction. Combustible material exposed to heat will catch on re.
• Gas grills are not designed or certied for and are not to be installed in or on
recreational vehicles, portable trailers, boats or any other moving installation including
commercial use.
WARNING
WARNING BEFORE USE
• Always have a Fire Extinguisher accessible — never attempt to extinguish a grease re
with water or other liquids.
• Store your grill in a well-ventilated area. If stored indoors, detach and leave L.P. cylinder
outdoors in a well-ventilated area away from heat and away from where children may
tamper with it. Always leave tank outdoors.
• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Electrical cords should be placed away from walkways to avoid tripping hazard.
• Do not repair or replace any part of the grill unless specically recommended in this manual.
Other service should be performed by a certied and qualied Gas and BBQ technician.
• If the grill is installed by a professional installer or technician, be sure that he/she shows
you where your gas supply shut-off is located. All gas lines must have a shut-off that is
readily and easily accessible. If you smell gas, check for gas leaks immediately. Check
only with a soap and water solution. Never check for gas leaks with an open ame.
• Inspect the L.P. gas supply hose prior to each use of the grill. If there is evidence of
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
• The outdoor cooking gas appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 0.5 psi (3.5 kPa).
• The outdoor cooking gas appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
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NOTICE: Commonwealth Of Massachusetts
1. Massachusetts requires all gas be installed using a plumber or gas tter carrying the
appropriate Massachusetts license.
2. All permanently-installed natural gas or propane installations require a “T” handle type
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
!
1. The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
2. California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
WARNING BEFORE USE
3. Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
4. For more information go to this website: www.p65warning.ca.gov
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Grill Location
! !
• Never install this product into a combustible enclosure without an insulated jacket.
Doing so could result in re, property damage and personal injury. Combustible
material is "anything" that can catch on re.
• Never locate the grill under a roof or overhang, in a building, garage, shed or other
such enclosed area.
• Installation must conform with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
WHERE IS THE WIND COMING FROM?
When selecting a suitable location, consider
important factors such as exposure to the
wind and foot-trafc patterns.
If you have a free standing grill, position it
so the prevailing wind blows into the front
control panel (at your back when grilling),
supporting the proper front of BBQ to
rear of BBQ airow. Built-in grills located
in areas with prevailing winds should be
protected by a wind barrier.
Winds hitting the back of the grill directly
may cause problems, as well as wind
blowing along the hood opening
WARNING
HOW LONG IS YOUR GAS RUN GOING
TO BE?
Keep all gas supply lines as short as
possible because gas lines lose pressure
over distance and with each elbow and tee
that is added. This drop in pressure affects
grill performance.
CHECK THE BBQ IS LEVEL?
Proper leveling during installation is critical.
A grill that is out of level will cause erratic
burner combustion and inefcient, uneven
heating. A carpenter’s spirit level should be
used to level the grill both front-to-back and
side-to-side.
LOCATION OF YOUR GRILL
Be sure wind doesn’t blow into the back of the hood gap.
Page 10
If the oor is uneven or has a decided
slope, re-leveling may be required each
time you move a freestanding unit.
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Location Of Your Grill
USING YOUR GRILL IN WINDY
CONDITIONS:
• As a high-performance gas appliance,
• Using your grill in windy conditions can
LOCATION OF YOUR GRILL
• If you have a freestanding grill, it is best
your BROILMASTER grill requires
signicant amounts of air to support
the burner combustion process. Your
grill has been engineered to take air
in through the control panel area, and
exhaust the combustion out through the
gap between the front and rear hoods
disrupt the proper ow of air through your
grill, leading to reduced performance,
or in certain severe cases, causing heat
buildup in the control panel area. This
can lead to problems such as having
the control knobs getting hot or melting,
or burn hazards when the control panel
surfaces become too hot to touch.
to position the unit so the prevailing wind
blows into the front control panel (or at
your back), thus supporting the proper
airow. Winds hitting the back of the
grill directly are the most likely to cause
problems, although wind blowing along
the hood gap can also be a problem.
BUT THERE ARE A FEW THINGS
YOU CAN DO TO FURTHER PREVENT
THE POSSIBILITY OF IMPROPER
HEAT BUILDUP:
• If you suspect the grill is overheating,
using an heat resistant mitt, open the
front hood. Then adjust the burner
control knob to a lower setting. Do
not grab the knobs without testing the
temperature of them.
• Install your grill with a wind break
behind it. This is a wall, fence or
anything that will disrupt the wind
directly hitting the gas grill.
• Situate the grill so prevailing winds are
not blowing into the rear of the grill.
• On windy days, be careful not to
leave the hood down for more than 15
minutes when the burners are on high.
(Never leave the grill unattended when
in operation)
• Please note that damage to your grill
• Outdoor grilling can create more heat than
resulting from use in windy conditions,
such as melted knobs or igniter wires,
or control panel discoloration from heat
build-up, are excluded from warranty
coverage.
indoor kitchen ranges.
Wind hitting the back of the grill can disrupt proper exhaust.
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Location Of Your GRILL (Cont'd.)
BUILT IN LOCATION:
• The BROILMASTER Built in model is
designed for easy installation into a
non-combustible masonry enclosure.
• The BBQ must be surrounded by
non-combustible material like Brick
or Hardibacker but should never be
installed into a wood island without
a insulated sleeve (accessory)
surrounding the Gas Grill.
Hood Clearance
5"
• The grill drops into the cutout opening
and sits on the sides and back of the
grill. There is no need to fasten the grill
to the island. The gas grill must be able
to be removed for general maintenance
so do not grout sides or fasten in.
• For the hood to open there is a minimum
of 5" clearance behind the hood. There
is a required 12" clearance on each
side of the Gas Grill. Remember that
combustible materials should not be
located behind the grill, because the
5" space doesn't satisfy the distance
required from a combustible surface.
See below clearance to combustibles
CLEARANCE TO COMBUSTIBLE
CONSTRUCTION:
Minimum clearance from sides and back of
unit to adjacent combustible construction
below top of unit are 14" from sides and
16" from back. Use your grill at least 16"
away from any wall or surface.
.
LOCATION OF YOUR GRILL
Distance Minimum
14"
Combustible
Materials
16"
16"
Use your grill 16" or more away from
any combustible objects that can melt or
catch re such as vinyl or wood siding,
fences, overhangs, or any other sources
of ignition; including pilot lights and live
electrical appliances.
Do not use your grill under any overhead
combustible construction. Never use
your gas grill in a garage, porch, shed,
breezeway, or any other enclosed area.
Never use your gas grill on a balcony,
deck, or patio above the ground oor of
your home.
! !
Installing this product into a combustible
enclosure without an insulated jacket could result
in re, property damage and personal injury.
WARNING
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B
1-3/8”
A
C
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Vent Registers
REQUIRED WHEN AN LP
GAS TANK IS USED
10 Square Inch Minimum
Each Register. 2 Per
Side. 1 High And 1 Low
LP Gas
2 1/4"
Minimum
Ground To
Vent Bottom
INSULATED SLEEVE INSTALLATION INSTRUCTIONS
IMPORTANT: Before you build the frame, you must take into consideration the total weight
of the sleeve, grill and any nishing materials.
Review the table on the next page for the
SLEEVE INSTALLATION
proper framing dimensions for the insulation
sleeve. Determine the entry point for both
the gas inlet and electric connections. Make
the 4” square holes for gas and electrical
connections (rear or bottom access) based
Position the sleeve into the frame. No part
of the combustible enclosure can protrude
above the top surface or in front of the face
surface of the liner.
on your requirements. Note that the gas and
electrical connections are located on the
GRILL INSTALLATION
right side.
Use the proper equipment to support the
A “Level” should be used to assure that
the framing is level, both front to back and
side to side.
NOTE: Never under any circumstance
grill. Place the grill into the sleeve and place
it over the sleeve lip across the back and
sides. The liner is designed to support the
grill without additional fasteners.
should you install the transformer or run
a gas hose in between the grill and the
FINISHING
inside of the insulating sleeve.
If desired any gap remaining between the
sleeve and the combustible enclosure may
be lled with a non-combustible sealant.
INSULATED SLEEVE
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1-3/8”
F
B
D
E
A
C
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