Broil King BCP-500L 5, BCP-600L 6, BCP-600S 6, BCP-500S 5 User Manual

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User Manual

32 Inch Built-In LP/Gas Grill

Pro-Series 32-Inch Built-In LP/Gas Grill

40-Inch Built-In LP/Gas Grill

Pro-Series 40-Inch Built-In LP/Gas Grill

FOR CUSTOMER SERVICE:
CALL 1-877-631-2845 (TOLL-FREE)

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Grill Operation 1-2-3

Before Grilling

Step 1 Keep your grill a safe distance away from your property.*

Step 2 Always perform a Leak Test on all connections and hoses. *

Step 3 Keep children away from the grill.

During Grilling

(To avoid tripping safety valves, please follow these instructions carefully!)

Step 1 First open lid and turn gas tank on slowly.

Step 2 Turn only one knob on at a time when lighting up the grill.

Step 3 Use protective gloves when grill gets hot.

Step 4 Never leave a lit grill unattended.

After Grilling

Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.

Step 2 Wait until the grill is completely cooled before closing lid.

Step 3 Clean up grease build-up to avoid grease fire and cover your grill to prevent rust.

* Please refer to the owner’s manual for details.

Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this

gas barbecue grill to prevent possible bodily injury or property damage.

NOTE: This grill must be used with propane gas only (propane gas cylinder not included).

Installer: Leave this manual with the consumer.

Consumer: Retain this manual for future reference.

DANGER

IF YOU SMELL GAS

1. TURN OFF gas

2. Extinguish any open flame

3. Open the lid

4. If odor continues, keep away from the

appliance immediately. Call your gas

supplier or dial 911.

WARNING

1. DO NOT use or store gasoline or other

flammable liquids or vapours in the

vicinity of this appliance

2. DO NOT store any other spare LP

cylinder in the vicinity of this appliance

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Table of Contents

For Your Safety.........................................................................................................................4

Safe Locations for Use of This Outdoor Grill............................................................................5

BBQ Specifications....................................................................................................................8

Grill Parts .................................................................................................................................9

Installing the Appliance in a BBQ Island.................................................................................10

Building BBQ Specifications....................................................................................................11

Operating Your Grill................................................................................................................12

Connecting & Disconnecting Gas Cylinder.............................................................................13

Checking for Leaks..................................................................................................................14

Lighting Your Grill...................................................................................................................14

Flame Adjustment..................................................................................................................15

Excess flow safety valve reset procedure...............................................................................16

Care and Maintenance...........................................................................................................17

Cleaning Your Appliance.........................................................................................................17

Troubleshooting.....................................................................................................................18

Warranty Program..................................................................................................................20

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For Your Safety

Dear Valued Customer,

Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly
instructions, suggestions for grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your
grill. Our expert staff strives to provide you with an easy-to-assemble product. Should you have any questions or problems with
this product, please call our customer service department at 1-877-631-2845.

IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE

Safety First!

Read and understand all warnings and precautions prior to operating your grill.

WARNING

1. This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.

2. The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly assemble or safely
operate this appliance.

3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.

4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.

5. Do not leave a lit grill unattended.

6. Keep children and pets away from the grill at all times.

7. This is not a tabletop grill. Do not place this grill on any type of tabletop surface.

8. Do not use the grill in high winds.

9. This grill must be used with propane gas only (propane gas cylinder not included).

10. Do not attempt to attach this grill to the self-contained propane system of a camper, trailer, motor home or house.

11. Do not use charcoal or lighter fluid.

12. Do not use gasoline, kerosene or alcohol for lighting. The liquid propane (LP) gas supply cylinder must be constructed and
marked in accordance with the specifications for LP gas cylinders of the National Standard of the Transportation of
Dangerous Goods Commission of Canada for Cylinders, Spheres and Tubes (CAN/CSA-B139).

13. This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.

14. Do not attempt to move the grill while it is lit.

15. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

16. Keep combustible items and surfaces at least 6 feet away from the grill at all times. DO NOT use this gas grill or any gas
product under any overhead enclosure or near any unprotected combustible constructions.

17. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other
flammable vapours and liquids.

18. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.

CAUTION - Prevention of Burns

1. To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you
are wearing protective gear such as pot holders, protective gloves or mittens.

2. Do not alter the grill in any manner.

3. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be
replaced prior to operation. The replacement hose assembly should be in accordance with the manufacturer’s
specifications.

4. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open
the relief valve and allow gas to escape.

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Safe Locations for Use of This Outdoor Grill

CAUTION

Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational vehicle to
prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.

WARNING

Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes).

Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An
overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (1.27 M) away from any
building or combustible materials or surface before lighting it, and that no gasoline or

other volatile substances are stored in the vicinity of this grill. (See diagram to right).
The temperature of a grease fire or of the radiated heat might otherwise be sufficient

to ignite nearby combustible or volatile substances. Always locate this grill where there

will be ample combustion and ventilation air, but never position it in the direct path of
a strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.

Always confirm that the installation of this grill conforms to the requirements of all local codes or, in the absence of applicable
local codes, with the the Canadian Standards Association's Natural Gas and Propane Installation Code CAN/CGA-B149.1.

DANGER – Gas Safety

Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any
propane product.

● Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas.

● In its natural state, propane has no odor. For your safety, an odorant has been added.

● Contact with propane could cause freeze burns to the skin.

● This grill is shipped from the factory for propane gas use only.

● Never use a propane cylinder with a damaged body, valve, collar or footing.

● Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.

CAUTION

● It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.

● Inspect the grill before each use.

Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests

by removing the burner and inserting a bottle brush cleaner into each
tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***

Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.

GENERAL INFORMATION

1. A propane gas cylinder is required for operation.

2. This gas grill is NOT intended for commercial use.

3. Don't obstruct the ventilation opening of the cylinder enclosure.

50 inch

50 inch

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THIS MANUAL APPLIES TO THE FOLLOWING BBQ GRILLS:

Model: BCP-500L 5 BURNER

Cu

tout Dimensions 32 11/25”W x 25 3/5

”D x 20 1/2”H BTU Output 15,000 BTU pe

r Burner x4 Infrared Back Burner 12,000 BTU Total BTU 72,000 Pr

ima

ry Ignition Push N’ Turn Flame Thrower Secondary Ignition

N/A

Cooking Grid

Dimensions

30" X 18"

Total Cooking Area

680sq.in

(

includes warming rack) Flame Tamer Flame Stabilizer Grid

Rotisserie Kit Opt

ional Burner Co

mmercial Quality Cast Steel

Gas Type

Each grill contains an NG/LP

Conversion Kit

Warranty

*Lifetime – Defects in

manufacturing and workmanship.

Cooking grids, stainless housing as

well as the stainless burners

against rust- through.

*15 Years – Control valves

*1 Year – all other components

*Appliances must be registered

within 30 days of purchase to

validate this warranty.

*See warranty section for
details.

Model: BCP-500S 5 BURNER

Cu

tout Dimensions 32 11/25”W x 25 3/5

”D x 20 1/2”H BTU Output 15,000 BTU pe

r Burner x4 Infrared Back Burner 12,000 BTU Total BTU 72,000 Pr

ima

ry Ignition Push N’ Turn Flame Thrower Secondary Ignition

N/A

Cooking Grid

Dimensions

30" X 18"

Total Cooking Area

680sq.in

(

includes warming rack) Flame Tamer Flame Stabilizer Grid

Rotisserie Kit

(Motor & Forks)

Opt

ional

Burner

Co

mmercial Quality Cast Steel

Gas Type

Each grill contains an NG/LP

Conversion Kit

Warranty

*Lifetime – Defects in

manufacturing and workmanship.

Cooking grids, stainless housing as

well as the stainless burners

against rust- through.

*15 Years – Control valves

*1 Year – all other components

*Appliances must be registered

within 30 days of purchase to

validate this warranty.

*See warranty section for
details.