Broil King 958050 INSTALLATION INSTRUCTIONS AND OPERATION MANUAL

SMOKE
OPERATION HANDBOOK P.3
GUIDE DE L’OPÉRATEUR P.13
MANUAL DE OPERACIÓN P.23
SMOKE
OPERATION HANDBOOK
958050
INTRODUCTION
SMOKE
Broil King® Smoke™ Offset Smoker
The Broil King® Smoke™ Offset Smoker is designed to create mouth-watering, authentic smoke flavored foods. Every detail of this smoker has been precisely engineered; this attention to detail is evident throughout the offset smoker. From durable construction and stylish accents to exceptional cooking versatility, Broil King® brings it altogether. Great food, great flavor, great barbecues every time.
Your Broil King® Smoke™ Offset smoker is equipped with Roto-Draft™ Intake and Exhaust dampers to give you precise temperature control. It also includes an internal damper between the large and small cook box. This feature allows you to adjust the size of the opening between chambers, providing maximum control in a variety of cooking conditions and helps reduce pre-heat and cool-down time.
DANGER
- This grill is designed for outdoor use only. If used indoors, toxic fumes will accumulate and cause serious bodily injury or death.
- Do not add charcoal starter fluid or charcoal impregnated with starter fluid to hot or warm charcoal.
- Do not leave children or pets unattended near a hot grill.
- Do not attempt to move a hot grill.
- Do not use grill within five feet of any combustible material.
- Do not use unless grill is fully assembled and all parts are in place.
- Do not remove ashes until all charcoal is completely burned out and fully extinguished
- Do not use grill in high winds
WARNING
- Keep the grill in a level position at all times.
- Always use charcoal trays and grates.
WARNING
DO NOT OPERATE OVER 650ºF / 325ºC
- Never touch the charcoal tray or grate to see if they are hot.
- Use barbecue mitts or hot pads to protect hands while cooking or adjusting the dampers.
- Use proper barbecuing tools with long, heat-resistant handles.
- To extinguish the coals, close the doors and dampers completely. Do not use water, it may damage the smoker’s finish.
Failure to heed these danger and warning statements may cause serious injury or death; or fi re or explosion resulting in damage to property.
MULTIPLE PATENTS PENDING
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ABOUT YOUR BROIL KING® SMOKE™ OFFSET SMOKER
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1. Main Chamber
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2. Firebox Chamber
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3. Roto Draft™ Exhaust Damper
4. Roto Draft™ Intake Damper
5. Clean Out Door
6. Reversible Cast Grids - Large Cook Box
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7. Smoke Diffuser Trays
8. Ash Tray - Large Cook Box
9. Reversible Cast Grids - Small Cook Box
10. Charcoal Grates
11. Ash Tray - Small Cook Box
12. Work Shelf
13. Lower Shelf
14. Warming Shelf
15. Internal Damper
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WHAT YOU’LL NEED
Natural Lump Charcoal
Natural Lump Charcoal - Y our Broil King® Smoke™ Offset Smoker will run on many types of fuel including traditional charcoal briquettes and even wood chunks; however, it works best with Broil King® Hardwood Lump Charcoal. Good natural lump charcoal contains no chemicals, additives, or fillers. This means your fire burns hotter, cleaner, and creates less ash than with charcoal briquettes. Broil King® Hardwood Lump Charcoal (# TCF5506) is recommended.
SMOKE
Getting Started
Remove the grates, diffuser trays and ash trays; wash thoroughly in warm, soapy water. Rinse completely and dry with a soft towel
- don’t air dry, and don’t ever put in dishwasher.
Seasoning your Cast Iron Cooking Grids:
Coat your cast iron cooking grids with olive oil or grapeseed oil. Use a paper towel or cloth to coat cover all edges. In your smoker or oven, bake the cooking grids at 400°F (205°C) for up to 1 hour. Cool and place in smoker for use.
Initial ‘Burn-In’
Cooking with wood chunks
Wood chunks are a great fuel source for your offset smoker, they provide a powerful burst of heat and flavor. Using a combination of charcoal and wood chunks, you can build a substantial fire in the fire box. Using soaked wood chips or chunks will provide smoke over a longer time period. It is recommended to check the fire every hour during the cooking process. Add charcoal and wood as required to maintain the desired cook temperature.
Fire Starter Sticks
Fire Starters - Starter sticks / cubes made from natural products work best. Charcoal chimney starters or electric charcoal starters also work well. Avoid using lighter fluid, as it imparts an unnatural flavor into the cooking area.
Before you start to cook on your Broil King® Smoke™ Offset Smoker you have to burn off the protective residues from manufacturing. Light your smoker, as outlined on page 5: lighting your smoker, and maintain a fire with both intake and exhaust vents wide open for a minimum of one hour. This will burn off any of the protective coating from manufacturing and begin the process of smoke­curing the internal components of the smoker. The more you use your smoker, the better the seasoning will be.
WARNING
Always use caution when opening the fire box access door. Carefully open the door a crack, allow 5 seconds before opening all the way. This allows some of the heat around the charcoal tray to escape and limits chances of flare-up.
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LIGHTING
Lighting
For smoking / indirect cooking (using small chamber as fi re box) Step 1:
Set the Roto Draft™ intake and exhaust dampers to position 5 (wide open) to let the maximum amount of air in to fuel the fire.
When preheating your smoker, open the internal damper completely using the included multi-tool (Item# KA5527). As you approach your target temperature lower the internal damper using multi-tool to just below the level of the smoke diffusers. This will push the majority of the hot air and smoke below the diffuser trays for even smoking.
Step 2:
If using a stainless steel chimney starter, fill the Broil King® Charcoal Chimney Starter (Item # 63980) with charcoal. Fill the bottom of the chimney starter with one or two pieces of newspaper. Place the chimney starter on the charcoal grate in the fire box. Once charcoal is lit, add carefully to the charcoal tray on top of unlit charcoal. Placing burning charcoal closer to the intake damper will encourage the fire to burn evenly through the burn chamber.
CHARCOAL
PAPER /
CARDBOARD
Open the lid on the small cook box, remove the cooking grids using the grid lifter provided (Item # 60750), and fill the tray with roughly 4 lbs. of hardwood lump charcoal.
As you become more familiar with the Broil King® Smoke™ Offset Smoker, you will get a feel for how much charcoal you need for various cook times and temperatures.
Step 3: Lighting
If using starter sticks, light them and place into the top of the charcoal bed at two or three locations.
Step 4:
Allow the charcoal to ignite with the fire door open until charcoal is aflame.
UNLIT CHARCOAL LIT CHARCOAL
Step 5:
Adjust dampers to achieve desired temperature - Start closing dampers 50 degrees before target temperature
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OPERATION
SMOKE
For Direct Grilling
(Using main chamber as charcoal grill)
CHARCOAL
PAPER /
CARDBOARD
Follow lighting instructions above, but fill diffuser trays in the large cook box with lit charcoal, arrange to an even depth, and control temperature using intake dampers and exhaust. The best option is using a chimney starter for lighting larger volumes of charcoal. Once lit, arrange charcoal in the trays, and replace cooking grids using grid lifter provided. Note: Charcoal burns hotter with more access to airflow – having the lid open when grilling will produce more intense heat.
Operation
Controlling Temperature:
The Broil King® Smoke™ Offset Smoker allows you to control cooking temperature by regulating airflow through the intake dampers and exhaust damper. The more you open the dampers, the more air will flow through to the charcoal. The more air that gets to the charcoal the hotter the temperature will get. Small adjustments to the dampers will make significant changes to the cooking temperature.
Adjust Roto Draft™ dampers using the included multi-tool .
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When grilling, leaving the internal damper wide open allows maximum airflow into the cook box.
EXHAUST
DAMPERS
INTAKE
DAMPERS
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SMOKE
Water pan:
Given the amount of airflow for cook times exceeding 3 hours, adding a water pan to the main chamber may be warranted – this will keep food from drying out. Using disposable foil drip trays (Item # 50420) is a convenient way to do so.
50420 ALUMINUM FOIL PAN
Shutting Down:
When you’re ready to shut down the Broil King® Smoke™ Offset Smoker, close the internal and external dampers to snuff the fire out completely.
Clean out
After each cook, it will be necessary to empty the ash trays. Once cool, open the firebox access doors and carefully remove the ash tray. Empty into a bucket or other container for disposal.
CARE AND MAINTENANCE
The Broil King® Smoke™ Offset Smoker will give you many years of great service with minimal care. The seasoning process will help preserve the internal steel components. Use a stainless steel brush to clean cooking grids and components that are soiled.
It may be necessary to clean and re-season your cooking grids. Brush them thoroughly with a stainless steel grill brush to remove any debris and apply a thin layer of olive or grapeseed oil. Then, place the cooking grids into your smoker, and cook at 400°F (205°C) for 1 hour. Repeat as desired. This coating of oil will protect your cooking grids and provide years of trouble free use.
Clean the exterior using warm, soapy water. To clean the interior, use a wire-bristle grill brush to remove
any debris from the cook box. The layer of oils that accumulates inside the smoker – the seasoning – is protective and does not need to be scrubbed clean with any frequency.
Always keep your Broil King® Smoke™ Offset Smoker covered when not in use - use Broil King® Cover # 67050
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Techniques
Smoking - Less than 275°F (135°C)
This classic form of barbecue involves indirect cooking of larger cuts of meat at low temperatures (less than 275°f (135°c) for a relatively long time (often 4+ hours). Using charcoal and wood chips infuses slow cooked meats and other items with smoky barbecue flavor and yields incredibly tender results.
Smoke™ roasting – 275°F – 400°F (135°C – 205°C)
Also known as indirect grilling, this is similar setup to smoking; smoke roasting is an accelerated version of the same principles. It works well for more conventional roasts, chickens and items that are frequently oven roasted. The combination of smoke and cooking time creates great flavor in a shorter time than true smoking.
Tips & Tricks for Smoking and Smoke-roasting:
Due to the construction of offset smokers, the side of the cook chamber closest to the fire (right side) may be hotter than the opposite end (left side) – building a small sacrificial fire may help to preheat your offset smoker and promote more even cooking
The Perfect Steak Grilling Guide
Ingredients
4 steaks (preferably New York Strip), 1” thick 2 cloves garlic minced or pressed 2 tbsp worcestershire sauce 2 tbsp balsamic vinegar freshly ground pepper 2 tsp dijon mustard 2 tbsp soy sauce 2 tbsp olive oil
Preparing The Steaks
Trim excess fat from the steaks. In a heavy, resealable plastic bag combine the remaining ingredients. Marinate the steaks for 1 hour at room temperature or up to 24 hours in the refrigerator. If refrigerating, bring steaks close to room temperature 1 hour before grilling for more even cooking.
Direct grilling – 400°F or more (205°C)
Direct – as in directly above the burning charcoal and wood chips. This method is the traditional backyard cook-out or barbecue. Ideal for smaller items – steaks, chops, burgers, vegetables. The high heat sears the exterior while cooking the interior.
For more information, visit www.broilkingbbq.com.
PERFECT GRILLING TIPS
A. Brush grids with vegetable or olive oil and preheat the barbecue to 450oF / 275oC. Place food on the barbecue at a 45 angle and cook according to the timing on the cooking charts below.
B. Turn the steak over grilling on the same 45 angle. C. Turn the steak over and grill on the opposite 45 angle. D. Finally, turn the steak over and grill on the same 45 angle.
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