Broil King 9202-54 Owner's Manual

PLEASE RECORD YOUR MODEL NUMBER, HERE.
This information can be found on the silver and black OMC caution sticker inside the lid of your stove.
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OWNER’S MANUAL
FOR USE WITH L.P. (LIQUID PETROLEUM) GAS
IN CANADA, PROPANE GAS ANSI Z21.72-2016 / CSA 11.2-2016
BROIL KING MODEL #: 9202-54
CONTENTS
SAFETY ................................................................................ 2
INSTALLATION ............................................................ 2
L.P. GAS CYLINDER – 1Lb ................................................. 3
L.P. GAS CYLINDER – 20Lb ............................................... 4
OPD EQUIPPED CYLINDER ............................................... 5
HOSE AND REGULATOR ................................................... 5
LEAK TESTING ................................................................... 6
VENTURI TUBES ................................................................. 7
LIGHTING ............................................................................. 8
TRANSPORTING ................................................................. 9
MAINTENANCE ................................................................... 10
TROUBLESHOOTING ......................................................... 11
WARRANTY ......................................................................... 12
GUIDE DU PROPRIÉTAIRE DE BARBECUE AU
MANUAL DEL USUARIO DE PARRILLA A GAS ............... 25
READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS
RETAIN THESE INSTRUCTIONS FOR FUTURE
FOR ASSEMBLY INSTRUCTION, PLEASE SEE YOUR ASSEMBLY MANUAL.
VISIT www.omcbbq.com TO VIEW OUR ASSEMBLY
1-800-265-2150
info@omcbbq.com
GAZ
...... 13
WARNING
FIRE OR EXPLOSION HAZARD IF YOU SMELL GAS:
1. DO NOT ATTEMPT TO LIGHT THE
APPLIANCE
2. EXTINGUISH ANY OPEN FLAME
3. DISCONNECT FROM FUEL SUPPLY
4. EVACUATE IMMEDIATELY
5. ALLOW GAS TO DISSIPATE 5 MINUTES BEFORE RELIGHTING THE APPLIANCE
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION, WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
SERIAL NUMBER AND DATE OF PURCHASE
Model
Serial
Date of Purchase
OR
-
-
REFERENCE.
STOVE.
VIDEOS
10095-05LP REV A 01/17
SAFETY INSTALLATION
FOR YOUR SAFETY
this or any other appliance.
DANGER
CARBON MONOXIDE HAZARD
HOME.
Your new OMC gas stove is a safe, convenient appliance when assembled and used properly. As with all gas-fired products, however, certain safeguards must be observed.
Failure to follow these safeguards may result in serious injury or damage. If you have questions
concerning assembly or operation, consult your dealer, gas appliance specialist, Gas Company or our direct customer service line at 1-800-265-2150.
info@omcbbq.com
CAUTION
• FOR OUTDOOR USE ONLY.
• IF STORED INDOORS, DETACH AND LEAVE
CYLINDER OUTDOORS.
• THIS APPLIANCE MUST NOT BE OPERATED
UNATTENDED.
• SPECIAL CARE MUST BE TAKEN TO KEEP SMALL CHILDREN AWAY FROM HEATED SURFACES.
Use caution when handling or transporting this product. Metal edges can be hazardous. Use appropriate gloves when lifting or handling. Before lifting, remove side shelves, grids and grates.
PROPOSITION 65 WARNING
Handling the brass material on this product exposes you to lead, a chemical known to the state of California to cause cancer, birth defects or other reproductive harm. WASH YOUR HANDS AFTER HANDLING THIS PRODUCT.
WARNING
Fuels used in gas or oil-fired appliances, and the produc ts of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. “This warning is issued pursuant to California Health and Safety Code Sec.
25249.6”
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
THIS APPLIANCE CAN PRODUCE CARBON MONOXIDE WHICH HAS NO ODOR.
USING IT IN AN ENCLOSED SPACE CAN KILL YOU.
NEVER USE THIS APPLIANCE IN AN ENCLOSED SPACE SUCH AS A CAMPER, TENT, CAR OR
1. In the U.S.A., this appliance must be installed in accordance with the local code and the rele va nt nati on al code:
ANSI Z223.1/NFPA 54 - Latest Edition National Fuel Gas Code and Latest Local Codes where Applicable
2. In Canada, this appliance must be installed in accordance with the local code and the relevant CSA standards:
CSA-B149.1 Natural Gas and Propane installation Code
3. The appliance must be located away from combustible surfaces by at least 76cm / 30” from each side, and 76cm / 30” from the rear.
4. Do not operate this appliance under any overhead
roof construction or foliage.
5. This appliance is for OUTDOOR USE ONLY, DO
NOT operate in garage, shed, balcony or other such enclosed areas.
6. DO NOT restrict the flow of air to the appliance.
7. Keep the area surrounding the appliance free
of combustible materials, gasoline, and all flammable liquids and vapors.
8. This appliance is not intended to be installed in, or
on, recreational vehicles and/or boats.
9. Do not move the appliance while in use.
10. Do not use on tables exceeding 30 in. (76cm) in height
LP GAS CYLINDER PLACEMENT
The instructions below apply to LP models only. LP gas cylinders must be installed according to assembly instructions using retainer provided. Do not store a spare cylinder under or near this appliance. All cylinders used must be compatible with supplied means of cylinder retention.
2
LP GAS CYLINDER – 1Lb
Use propane cylinders with a capacity of 14.1 oz or 16.4 oz. You can find these tanks in the camping, hardware or plumbing section of the store you are shopping at.
16.4oz (1.02 lbs.) 14.1oz (0.88 lbs.)
CAUTION: Use cylinders that are marked “propane fuel” only.
NOTE: Your stove is equipped with a cylinder supply system designed for vapor withdrawal.
While holding the regulator with one hand, pus h propane cylinder into regulator and turn clockwise until tight.
WARNING: Do not use a wrench to tighten the connection. Using a wrench could damage the
regulator coupling and could cause a leak.
SPECIFICATION
1. All LP gas cylinders used with this appliance must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods ; and Commission, as applicable.
2. The LP gas cylinder used for this appliance must not have a capacity larger than 16.4 oz. (.5 kg). Approximately 8” (20cm) high 3.9” (10cm) diameter.
3. The cylinder must be installed as per assembly instructions.
STORAGE
1. Store the LP gas cylinder outdoors in a well-ventilated place.
2. Do not store the LP gas cylinder in direct sunlight, near a source of heat or combustion.
3. If you intend to store the stove indoors, disconnect and remove the LP gas cylinder first. Disconnected cylinders must have a dust cap installed and must not be stored in a building, garage or any enclosed area.
4. Keep out of the reach of children.
5. When the LP gas cylinder is connected to the gas stove, the gas stove and LP gas cylinder must be stored outside in a well-ventilated place.
OPERATION
1. Never connect your gas stove to an LP gas cylinder without the regulator provided, and NEVER TO AN UNREGULATED LP GAS SUPPLY. The regulator supplied with the barbecue must be used.
2. Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance. See “Leak Testing.”
3. Do not operate appliance if the smell of LP gas is present. Extinguish all flame and determine source of LP gas before proceeding. Do not ignite the appliance until the LP gas leak has been found and sealed.
4. Always shut off LP gas cylinder valve when the appliance is not in use.
3
LP GAS CYLINDER – 20Lb
QCC®-1 QUICK CLOSING COUPLING
1. All OMC models are designed to be used with an LP gas cylinder equipped with the QCC®-1 Quick Closing Coupling system.
2. The QCC®-1 system incorporates safety features required by the American National Standards Institute (ANSI) and the Canadian Standards Steering Committee.
• Gas will not flow until a positive connection has been made.
• A thermal element will shut off the flow of gas between 240° and 300° F.
• When activated, a Flow Limiting Device will limit the flow of gas to 10 cubic feet / hour.
3. The LP Gas Cylinder is not included with the Gas Stove. Be sure to purchase one with the QCC® valve. This valve is recognized by the external threads on the inlet port of the valve. QCC® equipped cylinders are available from your Gas Stove Dealer.
NOTE: Any attempt to connect the regulator, by use of adapters or any other means, to any other valve could result in damage, fire or injury and may negate the important safety features in the QCC®-1 system.
SPECIFICATION
1. All LP gas cylinders used with this appliance must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods ; and Commission, as applicable
2. The LP gas cylinder used for this appliance must not have a capacity exceeding 20 lb. (9 kg).
• Approximately 18” (46cm) high and 12” (31cm) Diameter.
3. All LP gas cylinders used with this appliance should be inspected at every filling and re qualified by a licensed service outlet at the expiry date (10 years), in accordance with the DOT (USA) and Canadian Transport Commission (Canada) codes for LP Gas Cylinders.
4. All LP gas cylinders used with this appliance must be
provided with a shutoff valve terminating in a cylinder valve outlet No. 510, specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connection (USA) ANSI/CGA-V-1-1977 (Canada) CSA B96.
5. The cylinder supply system must be arranged for vapor withdrawal.
6. The cylinder must include a collar to protect the cylinder valve.
7. The cylinder must be installed as per assembly instructions.
8. Never fill the cylinder beyond 80% full. A fire causing death or serious injury may occur.
9. The cylinder valve must include a safety relief device having direct communication with the vapor space of the cylinder.
HANDLING
1. Government regulations prohibit shipping full LP gas cylinders. You must take your new cylinder to a LP gas dealer for filling
2. A filled LP gas cylinder is under ver y high pres sur e. Always handle carefully and transport in the upright position. Protect the valve from accidental damage.
3. Do not tip the LP gas cylinder while connecting it to the regulator. Fasten the cylinder securely during transport, use and storage.
4. If the cylinder is tipped after it is connected to the regulator, shut off the gas, disconnect the regulator and have it checked before using it again.
STORAGE
1. Store the LP gas cylinder outdoors in a well-ventilated place.
2. Do not store the LP gas cylinder in direct sunlight, near a source of heat or combustion.
3. If you intend to store the stove indoors, disconnect and remove the LP gas cylinder first. Disconnected cylinders must have a dust cap installed and must not be stored in a building, garage or any enclosed area.
4. Keep out of the reach of children.
5. When the LP gas cylinder is connected to the gas stove, the gas stove and LP gas cylinder must be stored outside in a well-ventilated place.
OPERATION
1. Never connect your gas stove to an LP gas cylinder without the regulator provided, and NEVER TO AN UNREGULATED LP GAS SUPPLY. The regulator supplied with the stove must be used.
2. Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance. See “Leak Testing.” (Page 6)
3. Do not operate appliance if the smell of LP gas is present. Extinguish all flame and determine source of LP gas before proceeding. Do not ignite the appliance until the LP gas leak has been found and sealed.
4. Always shut off LP gas cylinder valve when the appliance is not in use.
4
OPD EQUIPPED CYLINDER HOSE & REGULATOR
OVERFILL PREVENTION DEVICE
1. The standard for outdoor gas appliances, ANSI Z21.58/ CAN/CGA-1.6, requires that appliances be used with cylinders equipped with an Overf ill Preve nti on Device (OPD).
2. The OPD is designed to reduce the potential for the overfilling of propane cylinders, thus reducing the possibility of relief valve discharges of raw propane. The OPD causes a slower purge/fill operation. Some consumers have been advised by filling stations that these cylinders are “defective.” This is not a defect. Some propane filling stations may not be aware of this device and its effect on the purge/fill operation.
3. New OPDs coming onto the market have technology that allows for much greater BTU outputs which will decrease the amount of time it takes to purge a cylinder.
IDENTIFICATION
To identify these cylinders, the OPD hand whe el has been standardized to the shape shown.
1. All models are equipped with a hose and regulator with a QCC®-1 Quick Closing Coupling.
2. The QCC® coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there be a leak between the regulator and the appliance valve. This device will activate if the cylinder valve is opened while the appliance valves are open. Be sure the appliance valves
are off before the cylinde r valve is opened to prevent accidental activation.
3. The QCC® coupling incorporates a heat sens itive hand wheel that will cause the back check module in the QCC® cylinder valve to close when exposed to temperatures between 240° and 300°F. Should this occur, do not attempt to reconnect the hand wheel. Remove hose/regulator assembly and replace with a new one.
4. The pressure regulator is set at 11 inches WC (water column) and is for use with LP gas only. The hose and hose couplings comply with CGA Standard CAN 1.83. No modifications or substitutions should be attempted.
5. Protect the hose from dripping grease and do not allow the hose to touch any hot surface, including the base casting of the stove.
6. Inspect the seal in the QCC® cylinder valve when replacing the LP gas cylinder or once per year whichever is more frequent. Replace the seal if there is any indication of cracks, creases, or abrasion.
7. Inspect the hose before each use. If the hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated.
8. For repair or replacement of the hose/regulator assembly, contact customer service.
CONNECTION
1. Be sure cylinder valve and applianc e valves are “OFF.”
2. Align the small end of the hose with the regulator fitting and turn clockwise until tight.
3. Center the nipple in the cylinder valve and hold in place. Using other hand, turn the hand wheel clockwise until there is a positive stop. Do not use tools. Hand tighten only. When
making the connection, hold the regulator in a parallel with the cylinder valve, so as not to cross thread the connection.
4. Leak test connections. See “Leak Testing.” (Page 6)
5. Refer to lighting instructions. To avoid activating the Flow
Limiting Device when lighting, open cylinder valve slowly with the appliance valves off. If the Flow Limiting
Device is accidentally activated, turn off cylinder valve and appliance valves, wait 10 seconds to allow the device to reset, open cylinder valve slowly, then open the appliance valve.
DISCONNECTION
Always close LP cylinder valve and remove coupling nut before moving cylinder from specified operation position.
5
LEAK TESTING
All factory-made connections have been rigorously tested for gas leaks. However, shipping and handling may have loosened a gas fitting.
AS A SAFETY PRECAUTION:
Test all fittings for leaks before using your gas grill.
• Test the cylinder valve for leaks each time the cylinder is filled.
• Test for leaks every time you connect a gas fitting.
• Do not smoke at any time while testing.
• Never test for leaks with a lit match or open flame.
• Test for leaks outdoors.
TO TEST FOR LEAKS:
1. Extinguish any open flame or cigarettes in the area.
2. Be sure that cylinder valve and gas grill valves are “OFF.”
3. Connect LP gas cylinder. See “Hose and Regulator.”
4. Prepare a soap solution of one part water, one part liquid detergent.
5. With a full gas cylinder, open cylinder slowly.
6. Brush the soap solution on each connection.
7. A leak is identified by a flow of bubbles from the area of the leak.
8. If a leak is detected, close the gas cylinder “shut-off” valve, tighten the connection and retest.
9. If the leak persists, contact your gas grill dealer for assistance. Do not attempt to operate appliance if a leak is present.
6
VENTURI TUBES
Always keep venturi tubes clean. Blockages in the venturi tubes caused by spiders, insects and nests can cause a flashback fire. In fact, although the gas stove may still light, the backed up gas can ignite and cause a fire around the venturi tubes at the control panel.
If a flashback fire occurs, turn off gas at the source immediately
Inspect and clean the venturi if any of the following symptoms occur:
1. You smell gas.
2. Your gas stove does not reach temperature.
3. Your gas stove heats unevenly.
4. The burners make popping noises.
INSPECTING & CLEANING
1. Turn off gas by closing the propane cylinder valve
2. When gas stove is cool, remove the burner fasteners.
Proceed to lift the burners from the gas stove housing.
3. Clean the venturi tubes with a pipe cleaner or venturi
cleaning tool (Accessory #77310 or #18270).
4. Lower the burner into position in the gas stove housing, making sure that the venturi tubes are correctly aligned and fitted on the orifices.
5. Secure burners with burner fas teners .
7
LIGHTING
A. BURNER CONTROL B. IGNITOR C. HANDLE D. CYLINDER E. REGULATOR F. CYLINDER VALVE G. CYLINDER ADAPTER HOSE
LIGHTING INSTRUCTIONS
1. The appliance must be assembled as per the assembly instructions.
2. Ensure LP cylinder is full and properly connected to the regulator.
3. Ensure there are no gas leaks in the gas supply system. See: “Leak Testing.” (Page 6)
4. Ensure that the venturi tubes are properly located over the gas valve orifices. See “Venturi Tubes.” (Page 7)
5. Ensure that ignition wires are connec te d.
6. Carefully review all instructions on the information plate attached to the gas stove.
7. WARNING: Always open lid before lighting and
do not lean over gas stove while lighting.
8. WARNING: Do not close lid when burners are lit
or hot.
9. Do not place food directly on the grid.
10. Set control knobs to “OFF” and turn on the gas supply.
LIGHTING THE BURNER:
a. Open gas stove lid and leave open. b. Push and turn control knob to “HIGH.” c. Push ignitor 3 or 4 times or use match to light. d. Burner should ignite within 5 seconds; turn off gas
source immediately if ignition does not occur in this timeframe.
CAUTION - Check your gas stove after lighting. All burner ports should show a 2.5cm / 1” flame on “HIGH.”
If any of the following symptoms occur there is probably a blockage in the venturi tubes. Shut off gas at once and clean the venturi tubes. See “Venturi Tubes.” (page 7)
1. You smell gas.
2. A flashback fire occurs.
3. Your gas grill heats unevenly.
4. The burners make popping noises.
IF BURNER DOES NOT IGNITE:
1. Push and turn control knob to “OFF.” Wait 5 minutes then try again with control knob set at “MEDIUM.”
2. If any burner will not light, see “Troubleshooting” (page
11). If problem persists, do not attempt to operate the appliance; contact OMC, your dealer or an approved service center.
SHUTDOWN:
1. Turn off cylinder valve.
2. Turn control knobs to “OFF.”
8
TRANSPORTING
CAUTION HOT SURFACES
Let the stove cool completely before cleaning,
maintenance, storage or transportation.
Remove regulator adapter hose and propane tank
before storage or transportation. Lock lid in closed position with locking pins.
1.
2. Ensure regulator and legs are secured into leg retainer.
3. Flip stove onto hinges to lift and carry like a suitcase.
9
MAINTENANCE
REGULAR MAINTENANCE
CAUTION HOT SURFACES
Let the stove cool completely before cleaning,
maintenance, storage or transportation.
TO CLEAN
1. Move stove away from flame and other ignition sources.
2. Remove propane cylinder and regulator from stove.
3. Wipe surfaces clean with a damp soft cloth and a mild dish detergent. DO NOT USE ABRASIVES.
4. You can disassemble some components of the stove to assist in cleaning.
ANNUAL MAINTENANCE
The following components should be inspected and cleaned at least once a year or after any period of storage over 30 days to ensure optimal performance, safety and efficiency.
BURNERS
Remove burners and inspect for cracks and deterioration. Clean venturi tubes using a pipe cleaner or venturi brush to eliminate any blockages. See “Venturi Tubes.” (Page 7) While the burners are removed, clean the interior of stove base.
HOSE
Inspect and replace if necessary.
EXTERIOR FINISH
If white oxidation spots appear, wash the outs ide of the stove with a mild soap and water solution. Rinse the surfaces thoroughly then wipe them with a cloth dipped in cooking oil to restore the luster. For repair of paint scratches and scuffs, use a good quality HIGH temperature (600°F) spray paint for touch-up.
STAINLESS STEEL
Wash with soap and water. Use stainless steel cleaner to polish and remove stains or marks. Weathering can cause stainless steel to turn a tan color. This is discoloration and is not considered a manufacturing defect.
RESIN COMPONENTS
Wash with soap and water.
REPLACEMENT PARTS
If a problem is found with the regulator, hose, burner, or control valves, do not attempt repair. See your dealer, approved service center, or contact the factory for repairs or replacement parts. To ensure optimum performance, use only original OMC replacement parts.
LEAK TEST
When reconnecting a gas cylinder on propane models, be sure to check for leaks. See “Leak Testing.” (Page 6)
GRID
Use a light detergent and water and then rinse and dry with paper towel; ne ver air dry grid or use a dishwasher.
10
TROUBLESHOOTING
Leak detected at cylinder,
1. Regulator fitting loose.
1. Tighten fitting and “Leak Test.” (Page 6).
Flames Beneath Control
1. Venturi blocked.
1. Remove burner and clean venturi. See “Venturi
Flickering Burner Flame or
1. Excess flow safety device has been
1. Turn LP cylinder valve off then turn all burners to
Burner Not Lighting
1. Out of LP Gas.
1. Refill LP Gas Cylinder.
Ignitor Not Working
1. Ignitor wire(s) not connected
1. Ensure main burner and side burner electrode
Decreasing Heat, “Popping
1. Out of LP Gas.
1. Refill LP Gas Cylinder.
Regulator Humming Noise
1. Cylinder valve opened too quickly.
1. Open cylinder valve slowly.
Yellow Flame
1. Some yellow flame is normal. If it is
1. Remove burner, clean venturi. See “Venturi Tubes”
If troubleshooting fails to solve any of these or any other issues, please visit www.omcbbq.com for more information including
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
SMELL OF GAS
regulator or other connection.
Panel (Flashback Fire)
Low Temperatures on HIGH Setting
SHUT OFF LP CYLINDER VALVE AT ONCE. DO NOT USE THE APPLIANCE UNTIL LEAK IS SEALED.
2. Gas leak in hose/regulator or control valves.
activated in connection between cylinder and barbecue.
2. Ignitor issue.
3. Excess flow safety device has been activated.
4. Regulator is not fully connected to the cylinder valve.
5. A leak in the system causing the excess flow device to activate.
6. Venturi blocked or misaligned with valve orifice.
7. Orifice(s) blocked.
8. Hose is twisted.
2. See authorized service center.
Tubes” (Page 7).
OFF position. Disconnect the regulator from the cylinder. Wait two minutes. Re-attach regulator to the cylinder. Open the cylinder valve slowly. Wait one minute. Light grill as per “Lighting” (Page 8).
2. Try manually lighting burner with a match. See “Lighting” (Page 8). If burner lights successfully, it is an ignitor issue. See “Ignitor not Working” below
3. Follow “Flickering Flame or Low Temperatures on HIGH setting” solution above.
4. Tighten the regulator hand wheel.
5. Leak test connections to determine loose fitting. Tighten fitting. Leak test system.
6. Remove burner, clean venturi and realign with valve orifice. See page 7 for assistance.
7. Remove burner, clean orifices with a pin or fine wire. Do not drill orifices.
8. Straighten hose. Keep away from bottom casting.
2. Electrode misaligned on burner
3. Ignitor malfunction
Sound”
2. Venturi blocked.
excessive, the venturi may be blocked.
2. Burner ports blocked.
troubleshooting videos, tricks and tips or call customer service at 1-800-265-2150
wires are all connected
2. Realign electrode and clear any surrounding debris from area
3. See “Lighting” procedure (Page 8).
2. Remove burner, clean venturi. See “Venturi Tubes” (Page 7) for assistance.
(page 7) for assistance.
2. Remove burner & clean with soft bristle brush (e.g. toothbrush).
11
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