Broil King 06695011 Operator's Manual
GSF3016E
Instruction Manual
Guide d’utilisation
1
Model/Modèle: 06695011
Propane Gas Barbecue
Operators’ Manual p.2
Barbecue au gaz propane
Guide de I’utilisateur p.21
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Grill Operation 1-2-3
Before Grilling
Step 1 Keep your grill a safe distance away from your property.
Step 2 Always perform a leak test on all connections and hoses.
Step 3 Keep children away from the grill.
During Grilling
(To avoid tripping safety valves, please follow these instructions carefully!)
Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 Use protective gloves when grill gets hot.
Step 4 Never leave a lit grill unattended.
After Grilling
Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build-up to avoid grease fire and cover your grill to prevent rust.
Always read and understand the
WARNINGS
and
INSTRUCTIONS
that are contained in this manual before attempting to use
this gas barbecue grill to prevent possible bodily injury or property damage.
NOTE
:
This grill must be used with propane gas only (propane gas cylinder not included).
Retain this manual for future reference.
WARNING:
1. Do not store or use gasoline or other
flammable
liquids or vapour in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vi
cinity of this or any
other appliance.
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odour continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING:
Improper installation,
adjustment , alteration, service
or maintenance can
cause
injury or
property damage.
Read the installation,
operation and maintenance
instructions thoroughly
before installing or
servicing
this equipment.
DANGER:
Failure to follow these
instructions could result
in fire or explosion that
could cause property
damage, personal
injury
or death.
DANGER:
DO NOT use gas grill
for
indoor cooking or
heating. TOXIC
fumes
can
accumulate and
cause asphyxiation.
DO NOT
use in or on
boats
or recreational
vehicles.
WARNING:
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
PROP 65 WARNING:
Chemicals known to
the
state of California
to
cause
many serious
diseases as cancer
are
created by
the
combustion of
natural
gas.
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Table of Contents
For Your Safety ...................................................................................................................3
Package Contents...............................................................................................................6
Hardware Contents
............................................................................................................. 7
Assembly Instructions........................................................................................................ 7
Operating Your Grill
.......................................................................................................... 12
Connecting & Disconnecting The Gas Cylinder............................................................. 12
Checking
for
Leaks
........................................................................................................... 13
Lighting Your Grill
............................................................................................................ 13
Excess Flow Safety Valve Reset Procedur e
.................................................................. 15
Care and Maintenance
..................................................................................................... 15
Trouble shooting...............................................................................................................16
Replacement parts list........................................................................................................18
Exploded view.....................................................................................................................19
Warranty...............................................................................................................................20
For Your Safety
Dear Valued Customer,
Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly
instructions, suggestions for
grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your
grill. Our expert staff strives to provide
you with an easy-to-assemble product. Should you have any questi ons or p r ob l em s wi th
this product, please call
our customer service department at
1-855-630-5390, 7 A.M. – 16 P.M., EST, Monday- Friday.
NOTE:
The use and installation of this product must conform to local codes. In the absence of local codes, use the National
Fuel Gas Code, ANSI Z223.1/ NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1 or Propane
Storage and Handling code B149.2
IMPORTANT NOTICE:
READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE.
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
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WARNING:
1.
This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.
2.
The use of alcoh o l , pr escripti o n o r non-prescription drugs may impair an individual’s ability to properly assemble or safely
operate this appliance.
3.
Always open the grill lid carefully and slowly as heat and steam trapp ed within the grill could cause severe burns.
4.
Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.
5.
Do not leave a lit grill unattended.
6.
Keep children and pets away from the grill at all times.
7.
This is not a tabletop grill. Do not place this grill on any type of tabletop surface.
8.
Do not use the grill in high winds.
9.
This grill must be used with propane gas only (propane gas cylinder not included).
10.
Do not attempt to attach this grill t o t h e self-contained prop ane system of a camper, trailer, motor home or house.
11.
Do not use charcoal or lighter fluid.
12.
Do not use ga soline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and
marked
in
accordance with the specifications for propane gas cylinders of the U.S. Department of Transportation (DOT)
CFR
49.
13.
This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.
14.
Do not attempt to move the grill while it is lit.
15.
Do not use the grill unless it is COMPLETELY
assembled and all parts are securely fastened and tightened.
16.
Keep combustible items and surfaces at least
50 inches
away from the grill at all times. DO NOT use this gas grill
or any
gas product under any overhead enclosure or near any unprotected combustible constructions.
17.
Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials ,
gasoline and other flammable vapours and liquids.
18.
Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement part.
CAUTION-Prevention of Burns
1.
To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you
are wearing protective gear such as pot holders, protective gloves or mittens.
2.
Do not alter the grill in any manner.
3.
Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be repl ac ed
prior to
operation. The replacement hose assembly should be in accordance with
the
manufacturer’s specifications.
4.
Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open
the relief valve and allow gas to escape.
6.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Safe Locations For Use Of This Outdoor Grill
DANGER:
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational
vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
WARNING:
Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes).
Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An
overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (127cm) away from any
building or combustible materials or surface before lighting it, and that no gasoline
or other volatile substances are stored in the vicinity of this grill.
(See diagram on the right). The temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires
from erupting.
50 inches
50 inches
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Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.
Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of applicable
local codes, with either the National Fuel Gas Code, ANSI Z223. NFPA 54 or CAN/CGA-B149.2.
DANGER – Gas Safety
Liquefied propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using
any propane product.
。
Propane Characteristics: Flammable, explosive under pressure, heavier than air and settle s in pools in low areas.
。
In its natural state, propane has no odour. For your safety, an odorant has been added.
。
Contact with propane could burn the skin.
。
This grill
has been designed to be used with propane gas only.
。
Never use a propane cylinder with a damaged body, valve, collar or footing.
。
Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
CAUTION:
。
It is essential to keep the grill’s valve compartment, burners and circulating air passages clean .
。
Inspect the grill before each use
.
Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle
brush cleaner into each tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***
Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.
General Information
1.
A propane gas cylinder
is
required for operation.
2.
This gas grill is NOT intended for commercial u
se.
3. Don't obstruct the ventilation opening of the cylinder enclosure.
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Package Contents
Part Description QTY Part Description QTY Part Description QTY
A
Grill body
1 PC
J
Right side shelf
1 PC
S
Tank support
1 PC
B
Warming rack
1 PC
K
Side bezel
1 PC
T
Spare tank stopper
1 PC
C
Cooking grate
3 PCS
L
Side knob
1 PC
U
Left panel
1 PC
D
Heat plate
4 PCS
M
Heat insulator
1 PC
V
Right panel
1 PC
E
Cup support
1 PC
N
Back beam
1 PC
W
Swivel caster
4 PCS
F
Grease cup
1 PC
O
Front beam
1 PC
X
Storage basket
1 PC
G
Left side shelf
1 PC
P
Back panel
1 PC
Y
Left door
1 PC
H
Tool hanger
1 PC
Q
Tank clip
1 PC
Z
Right door
1 PC
I
Side burner
1 PC
R
Bottom panel
1 PC
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Hardware listed above is not scaled to exact size.
(A screwdriver is required on assembly and is included for your convenience).
Assembly Instructions
Remove all contents from the packaging. Make sure all parts
are present before
attempting assembly. Once the grill is fully assembled,
go back and check to make certain all the bolts
are secure. Tighten again
using the screwdriver provided if necessary.
Estimated Assembly
Time: 45 minutes.
Step 1 (Cart Assembly)
a) Align the holes on the left end of cart bottom
panel (R) with the holes on the left cart side panel
(U), then insert one bolt (II) with one lock washer
(CC) and one flat washer (DD) into each
pre-drilled hole. Tighten all bolts by hand until
secured. Repeat the procedure on the right end.
b) Align the holes on the right end of upper cart front
beam (O) with the holes on right cart side panel
(V), then insert one bolt (II) with one lock washer
(CC) and one flat washer (DD) into each
pre-drilled hole. Tighten all bolts by hand until
secured. Repeat the procedure on the left end.
c) Repeat the procedure for the upper cart back
beam (N) assembly.
d) Go back and tighten all bolts using the
screwdriver provided.
Lock Washer
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Step 2 (Casters Assembly)
a) Screw one caster (W) into each pre-drilled hole on the foot of cart
side panel until secure.
b) Go back and tighten all bolts using the wrench provided.
Step 3 (Cart Back Panel Assembly)
a) Loosen the lower pre-installed bolt on the leg of left
cart side panel and leave 1/4 of the bolt's length
extending from the leg. Align the hole on the cart
back panel (P) with the extended two bolts on the leg.
Push down on the cart back panel until it locks into
place. Align the middle hole on the leg of left cart side
panel with the hole on the cart back panel (P), then
insert one bolt (AA) with one lock washer (CC) and
one flat washer (DD) into each pre-drilled hole.
Tighten by hand until secure.
b) Repeat the procedure for the assembly of cart back
panel and right cart side panel.
c) Go back and tighten all bolts using the screwdriver
provided.
Step 4 (Install the bracket and tank support)
a) Insert the end of bracket (T) into the hole on cart
bottom panel as shown. Align the hole on the other
end of bracket (T) with the hole on the cart back
panel (P), then insert one bolt (AA) with one lock
washer (CC) and one flat washer (DD) into the
pre-drilled hole. Tighten by hand until secure.
b) Align the two holes on the tank support (S) with the
two holes on the right cart side panel, then insert one
bolt (AA), one lock washer (CC) and one flat washer
(DD) into each pre-drilled hole. Tighten by hand until
secure.
c) Tighten all bolts using the screwdriver provided.
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Step 5 (Heat insulation panel Assembly)
a) Align each hole on the heat insulation panel (M) with the hole on
upper cart front beam (O) and upper cart back beam (N), then
insert one bolt (AA) with one lock washer (CC) and one flat
washer (DD) into each hole, then tighten by hand until secure.
b) Go back and tighten all bolts using the screwdriver provided.
Step 6 (Doors and Storage Basket Assem bly )
a) Insert the bottom pin of right door (Z) into the pre-drilled hole on the cart
bottom panel (R).
b) Push down the top pin of right door and insert it into the pre-drilled hole
on the upper cart front beam (O).
c) Repeat the procedure for the left door (Y) assembly.
d) Loosen the two pre-installed bolts on left door and
leave 1/4 of the bolt's
length extending from the door. Align the holes on the storage basket (X)
with the extended two bolts on the door. Push down on the storage
basket until it locks into place.
e) Go back and tighten all bolts using the screwdriver provided.
Step 7
( Install body assembly)
a) Place the body assembly (A) on the cart
assembly.
b)
Align the holes on cart front legs with the
holes on the body assembly (A), then insert
one bolt (AA) with one spring washer (CC)
and one flat washer (DD) into each hole.
T
ighten by hand until secure.
c)
Align the hole
on each back leg with the
holes on body assembly. Insert one bolt (AA)
with one spring washer (CC) and one flat
washer (DD) into each hole. T
ighten by
hand until secure.
d) Go back and tighten all bolts using the
screwdriver provided.
Attention:
Unpack the hose assembly (located
underneath the firebox) prior to
assembling the grill body to the cart,
and pull out the regulator/hose to the
cart side panel before doing the next
step.
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Step 8 (Install side bar tool hanger)
a)
Turn over the left side shelf (G), then align the holes on the end of
side bar tool hanger (H) with the holes on the left side shelf (G).
b) Insert one bolt (AA) with one spring washer (CC) and one flat
washer (DD) into each pre-drilled hole. Tighten bolts using the
screwdriver provided.
Step 9 (Side shelf assembly)
a) Loosen the four pre-installed bolts on the side of
control panel and left cart back leg, and
leave 1/4 of
the bolt's length extending, align the holes on the left
side shelf with the extended bolts, then push down on
the left side shelf until it clocks into place, tighten by
hand until secure.
a) Align the two holes on the left side of body assembly
with the two holes from under the left side shelf. Then
insert one bolt (BB), one lock washer (CC) and one
flat washer (DD) into each hole. Tighten by hand until
secure.
b) Repeat the procedure for the right side shelf
assembly.
c) Go back tighten all bolts using the screwdriver
provided.
Step 10 (Install side knob seat, side knob and side
burner assembly)
a) Align the holes on side knob seat (K) with the holes
on the right side shelf and side burner valve. Screw
one bolt (EE) into each pre-drilled hole.
b) Tighten the bolts using the screwdriver provided.
Insert the side knob (L) into knob shaft of valve.
c) Open the side burner lid and place the side burner
assembly (I) on the right side shelf. Connect the
venturi tube and the side valve by
overlapping 0.78
inch between venturi tube and nozzle.
d) Align the holes on the side burner assembly with the
holes on the right side shelf.
e) Insert one bolt (EE) and one flat washer (FF) into
each pre-drilled hole and screw one nut (GG) onto
each bolt by hand.
f) Go back and tighten all the bolts using screwdriver
provided.
g)
Connect the side burner ignition cable by inserting it
onto the electrode. Make certain the connection is
secure.
Connect the venturi tube
with side valve
Insert the ignition cable
onto electrode
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Fully Assembled View
Left Side
Right Side
Step 11 (Install the heat plates, cooking grates and warming
rack)
a) Place the four heat plates (D) inside the grill on the burners.
b) Place the three cooking grates (C) inside the grill on the
heat plates.
c) Insert the four feet of warming rack (B) into the holes on top
of grill body.
d)
Hook the cup support (E) into the holes on grease tray and
place the grease cup (F) on the cup support.
d)
Insert and screw the stopper (HH) into the hole on the
upper cart back beam.
CAUTION:
Don’t take away the stopper (HH) from the back beam.
Step 12
(Tank clip assembly and gas tank installation)
a) Insert the two feet of tank clip (Q) into the holes on the tank holder, place the gas
tank on the tank holder and clip it using the tank clip.
b) Connect the tank with regulator by screwing the collar onto the tank valve. (See
diagram to right).
c) Make certain all connections are connected securely.
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Operating Your Grill
CAUTION:
Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of
unauthorized parts
can create an unsafe condition and environment.
The propane gas supply cylinder used
must be constructed and marked in accordance with the Specifications for Propane
Gas Cylinders of the U.S. Department of Transportation (DOT). Only cylinders
with a listed overfill prevention device (OPD)
and marked
“propane” may be used. Cylinders with an OPD will have valve handles with three “lobes” (prongs).
Use only the pressure regulator and hose assembly supplied with your propane barbecue. Replacement pressure regulators and
hose assembly must be those specified by the outdoor cooking gas appliance manufacturer.
Use
only
20-pound cylinders
equipped with a
cylinder connection device compatible with the connection for outdoor cooking appliances. When cylinder
must include
a
collar to protect the cylinder valve.
Do not drop or handle the cylinder roughly.
If the appliance is not in use,
disconnect the cylinder.
Storage
of
the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance.
Store
cylinder
outdoors and out of the reach of children.
Do not store the cylinder
in a building, garage or other enclosed areas.
Never store your cylinder
where temperatures can reach over 125℉.
Before connecting, make sure there are no
debris caught in the head of the gas cylinder, regulator valve or in the head of the
burner and burner ports. Connect regulator valve and hand tighten firmly. Disconnect the propane cylinder from the regulator
valve when the
grill is not in use. DO NOT obstruct the flow of combustion air or ventilation air to the grill.
Ensure the propane
cylinder has a device for vapour
withdrawal and equipped with a listed overfill prevention device (OPD).
DANGER:
A fire causing death or serious injury may occur if the following is not followed exactly:
Never store or use gasoline or other volatile substances in the vicinity of this grill.
Never store a spare propane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source.
Never fill the propane cy linde r be yond 80% f ull.
This grill is designed to connect to a standard 20 lb L.P. cylinder only, please refer to the Step 13 of assembly instructions for the
installation.
WARNING:
Don’t store spare gas cylinder in or near grill.
Connecting & Disconnecting The Gas Cylinder
L LP (Propane) Gas Supply Connection & Disconnecting
1.
Always place the propane cylinder on the tank holder under the cart.
2.
Always confirm that all burner control knobs are in the OFF position before opening the gas cylinder valve.
3.
Before connection, be sure that there are no debris caught in the head of the gas cylinder, head of
the regulator valve, or in the head of the burner and burner ports.
4.
Always connect the gas supply regulators as follows:
Insert the nipple of the valve coupling into the tank valve and tighten the connection collar
by turning it clockwise with one hand while holding the regulator with the other hand.
(See diagram to right.)
5.
Disconnect the propane cylinder from the regulator valve when the grill is not in use.
6.
Always confirm that all burner control knobs are in the OFF position before disconnecting the gas supply.
7.
Before disconnection, be sure that the tank valve is in OFF position.
8.
Always disconnect the gas supply regulators as follows:
Loosen the connection collar by turning it anti-clockwise with one hand while holding the regulator with the other hand and
take the nipple of the valve out of the tank valve. (See diagram on the right)
Do not obstruct the flow of combustion air and ventilation air to the grill.
Keep ventilation openings of the cylinder enclosure free and clear from debris.
9.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Install only the type of dust cap on cylinder valve
outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
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