Broilermaster H3PK2N-2, P3SXN-2, H3PK1N-3, P3SX-2, H3PK1-3 Instructions Manual

PREMIUM GRILLS

GAS-FIRED

MODELS MODELS
H3X-2 H3PK1N-3 P3X-2 P3XN-2

H3XN-2 H3PK2N-2 P3SX-2 P3SXN-2

H3PK1-3 H3PK3N-2 P3XF-2 P3XFN-2

MODELS MODELS

H4X-2
H4XN-2

P4X-2
P4XF-2

P4XN-2
P4XFN-2

H4PK-2 Series

MODELS
R3-1 R3N-1
R3B-1 R3BN-1

Page 1

IMPORTANT

This manual should be read thoroughly by the person installing the grill and all persons
who will use and maintain the grill. The installer should be sure the manual is left in the
possession of the user. The user should retain this manual for future reference when us­ing or cleaning the grill and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper
installation, adjustment, alteration, service or maintenance can cause personal injury or

property damage. For assistance or additional information consult a qualied installer,

service agency or the gas supplier.

DANGER: FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open ame.

3. Open the grill lid.

4. If odor continues, keep away from the appliance and imme-

diately call your gas supplier or your re department.

WARNING: FOR YOUR SAFETY

1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully dur­ing the unpacking, assembly and installation.

WARNING

Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overll
Protection Device (OPD). Use only a reputable propane dealer when exchanging or

lling cylinders. An overlled or improperly lled propane cylinder can be dangerous.

B102163-0-1113Page 2

Congratulations!

Welcome to the beauty, durability, and prestige of a Premium Gas Grill

by Broilmaster®. With award-winning excellence built into every feature

and durability that surpasses other Premium gas grills, Broilmaster has

manufactured the ultimate gas grill for discriminating outdoor chefs for

over 30 years.

At Broilmaster, we continually strive to enhance the performance and

quality of our products for your grilling enjoyment. Every effort will be

made to ensure that Broilmaster continues to be your choice as the

Premium grill of the future.

Whether you are at the lake or in the privacy of your own backyard, the

Broilmaster

®

Premium Gas Grill performs far beyond the ordinary and is

designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone [phone]

B102163-0-1113 Page 3

TABLE OF CONTENTS

Congratulations!

You have chosen the nest grill for your outdoor cooking pleasure. Please take time to read this entire

manual before assembling your Premium Broilmaster® gas grill.

MASTER PARTS DISTRIBUTOR LIST ......................................................................................... 5

HOW TO ORDER REPAIR PARTS ................................................................................................ 5

P3X SERIES PARTS DIAGRAM ................................................................................................... 6

P3X SERIES PARTS LIST ............................................................................................................. 7

P4X SERIES PARTS DIAGRAM ................................................................................................... 8

P4X SERIES PARTS LIST ............................................................................................................. 9

H3X SERIES PARTS DIAGRAM ................................................................................................. 10

H3X SERIES PARTS LIST ........................................................................................................... 11

H4X SERIES PARTS DIAGRAM ................................................................................................. 12

H4X SERIES PARTS LIST ........................................................................................................... 13

R3 SERIES PARTS DIAGRAM .................................................................................................... 14

R3 SERIES PARTS LIST ............................................................................................................. 15

GRILL ASSEMBLY ......................................................................................................................16

WARRANTY TERMS ..............................................................................................................16-17

PROPANE GAS GRILLS ........................................................................................................ 18-20

NATURAL GAS GRILLS ............................................................................................................. 21

OWNER’S MANUAL FOR P AND H SERIES GRILLS ..........................................................22-32

HARDWARE PACK - H3, H4 .................................................................................................... 23

HARDWARE PACK - P3, P4 ....................................................................................................24

GRILL ASSEMBLY ..............................................................................................................25-29

OPERATION - PROPANE & NATURAL GAS GRILLS ............................................................. 30

OPERATION ............................................................................................................................. 30

MAINTENANCE .......................................................................................................................31

TROUBLESHOOTING .............................................................................................................32

OWNER’S MANUAL FOR R SERIES GRILLS ......................................................................33-47

HARDWARE PACK ..................................................................................................................34

SAFETY PRECAUTIONS .........................................................................................................35

GRILL ASSEMBLY ..............................................................................................................36-39

GAS CONVERSION TO NATURAL GAS ................................................................................. 40

INFRARED COOKING .............................................................................................................41

INFRARED COOKING SAMPLE TIMES ..................................................................................42

OPERATION - PROPANE & NATURAL GAS GRILLS ........................................................43-44

BLUE FLAME BURNER MAINTENANCE ................................................................................45

INFRARED BURNER MAINTENANCE ....................................................................................46

TROUBLESHOOTING .............................................................................................................47

B102163-0-1113Page 4

MASTER PARTS DISTRIBUTOR LIST

To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com.
To provide warranty service, your dealer will need your name and address, purchase date and serial number, (located on
control panel heat shield) and the nature of the problem with the unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equip­ment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.

Dey Distributing

1401 Willow Lake Boulevard
Vadnais Heights, MN 55101

Phone: [phone]
Toll Free: 800-397-1339
Website: www.deydistributing.com
Parts: Heater, Hearth and Grills

East Coast Energy Products

10 East Route 36
West Long Branch, NJ 07764

Phone: [phone]
Toll Free: 800-755-8809
Fax: [phone]
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills

Victor Division of F. W. Webb Company

200 Locust Street
Hartford, CT 06114

Phone: [phone]
Toll Free: 800-243-9360
Fax: [phone]
Toll Free Fax: [phone]
Websites: www.fwwebb.com & www.victormfg.com
Parts: Heater, Hearth and Grills

Able Distributors

2501 North Central Avenue
Chicago, IL 60639

Phone: [phone]
Toll Free: 800-880-2253
Fax: [phone]
Website: www. abledistributors.com
Parts: Heater

HOW TO ORDER REPAIR PARTS

Parts Not Under Warranty

Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distribu­tors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the

service person/dealer.

Warranty Parts

Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for
warranty parts.

All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the

name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the fol­lowing illustration and part list. Be sure to give all this information . . .

Appliance Model Number Part Description

Appliance Serial Number Part Number

Type of Gas (Propane or Natural)

Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.

Shipments contingent upon strikes, res and all causes beyond our control.

B102163-0-1113 Page 5

P3X SERIES PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,
and Quantity of parts needed.

B102163-0-1113Page 6

P3X SERIES PARTS LIST

Index

No.

17* Valve - LPG (without orices) B101420 B101420 B101420 B101420 B101420 B101420

18* Valve - NAT (without orices) B101421 B101421 B101421 B101421 B101421 B101421

NS Ignitor Ground Wire B072684 B072684 B072684 B072684 B072684 B072684

NS Hardware Package B101973 B101973 B101973 B101973 B101973 B101973

NS Actuator Arm - Smoker/Shutter B100408 B100408 N/A N/A N/A N/A

NS Knob - Smoker/Shutter Knob B100098 B100098 N/A N/A N/A N/A

NS - Not Shown
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.

Description Part Number

P3SX P3SXN P3X P3XN P3XF P3XFN

1 Grill Body Top (with heat indicator, hinge) B102042 B102042 B102042 B102042 B102042 B102042

1 Grill Body Top (casting only) B101883 B101883 B101883 B101883 B101883 B101883

2 Heat Indicator (stainless) with push nut DPP119 DPP119 DPP119 DPP119 DPP119 DPP119

3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486 B070486

4 Foam Grip B073097 B073097 B073097 B073097 B073097 B073097

5 Retract-A-Rack (stainless) B072695 B072695 B072695 B072695 B072695 B072695

6 Cooking Grid (two piece Stainless Steel DPA111 DPA111 DPA111 DPA111 DPA111 DPA111

7 Briquette Bag N/A N/A DPA34 DPA34 N/A N/A

8 Briquette Rack B101061 B101061 B101061 B101061 B101061 B101061

9 Burner Assembly DPP111 DPP111 DPP111 DPP111 DPP111 DPP111

10 Wind Deector B101742 B101742 B101742 B101742 B101742 B101742

11 Bridge Pin B057805 B057805 B057805 B057805 B057805 B057805

12 Hinge Pin B057804 B057804 B057804 B057804 B057804 B057804

13 Lid Stop Kit DPA106 DPA106 DPA106 DPA106 DPA106 DPA106

14 Orice - LPG (#54 drill) P204 P204 P204 P204 P204 P204

15 Orice - NAT (#48 drill) P300 P300 P300 P300 P300 P300

16 Electric Ignitor B072218 B072218 B072218 B072218 B072218 B072218

19 Shelf Pin B073963 B073963 B073963 B073963 B073963 B073963

20 Control Panel Assembly (with label and shield) B102167 B102167 B102167 B102167 B102167 B102167

20 Control Panel Label (not shown) B101517 B101517 B101517 B101517 B101517 B101517

21 Valve Knob - Black B070084 B070084 B070084 B070084 B070084 B070084

22 Grill Body Bottom (casting only) B101879 B101879 B101879 B101879 B101879 B101879

23 Control Panel Shield B101622 B101622 B101622 B101622 B101622 B101622

24 Electrode Bracket B101834 B101834 B101834 B101834 B101834 B101834

25 Electrode B101666 B101666 B101666 B101666 B101666 B101666

26 Protective Sleeve B102041 B102041 B102041 B102041 B102041 B102041

27 Flare Busters Kit DPA116 DPA116 N/A N/A DPA116 DPA116

28 Burner Bracket DPP118 DPP118 DPP118 DPP118 DPP118 DPP118

29 Push Nut B101665 B101665 B101665 B101665 B101665 B101665

30 Hose & LPS Regulator B069756 N/A B069756 N/A B069756 N/A

31 Griddle, Stainless Steel B101400 B101400 N/A N/A N/A N/A

32 Smoker/Shutter (includes Actuator Arm & Knob DPA100 DPA100 N/A N/A N/A N/A

33 Collector Box Assembly DPP116 DPP116 DPP116 DPP116 DPP116 DPP116

B102163-0-1113 Page 7

P4X SERIES PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,
and Quantity of parts needed.

29

1

5

6

7

8

30

2

3

4

27

31

12

22

10

11

9

23

28

34

24

25

26

19

17 or 18

14 or 15

21

16

20

B102163-0-1113Page 8

P4X SERIES PARTS LIST

Index

No.

17* Valve - LPG (without orices) B101420 B101420 B101420 B101420

18* Valve - NAT (without orices) B101421 B101421 B101421 B101421

NS Hardware Package - LPG & NAT B101973 B101973 B101973 B101973

NS Ignitor Ground Wire B072684 B072684 B072684 B072684

NS - Not Shown
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.

Description

1 Grill Body Top (with heat indicator, hinge) B102043 B102043 B102043 B102043

1 Grill Body Top (casting only) B076621 B076621 B076621 B076621

2 Heat Indicator (stainless) DPP119 DPP119 DPP119 DPP119

3 Lid Handle (stainless) B070486 B070486 B070486 B070486

4 Foam Grip B073097 B073097 B073097 B073097

5 Warming Rack (stainless) B072696 B072696 B072696 B072696

6 Cooking Grid (two piece Stainless Steel DPA112 DPA112 DPA112 DPA112

7 Briquette Bag DPA34 DPA34 N/A N/A

8 Briquette Rack B067449 B067449 B067449 B067449

9 Burner Assembly DPP111 DPP111 DPP111 DPP111

10 Wind Deector B101742 B101742 B101742 B101742

11 Bridge Pin B057805 B057805 B057805 B057805

12 Hinge Pin B057804 B057804 B057804 B057804

13 Lid Stop Kit DPA106 DPA106 DPA106 DPA106

14 Orice - LPG (#55 drill) P182 P182 P182 P182

15 Orice - NAT (#49 drill) P265 P265 P265 P265

16 Electric Ignitor B072218 B072218 B072218 B072218

19 Shelf Pin B073963 B073963 B073963 B073963

20 Control Panel Assembly (w/label and shield) B102168 B102168 B102168 B102168

20 Control Panel Label B101518 B101518 B101518 B101518

21 Valve Knob - Black B070084 B070084 B070084 B070084

22 Grill Body Bottom (casting only) B101443 B101443 B101443 B101443

23 Control Panel Shield B101621 B101621 B101621 B101621

24 Electrode Bracket B101834 B101834 B101834 B101834

25 Electrode B101666 B101666 B101666 B101666

26 Protective Sleeve B102041 B102041 B102041 B102041

27 Flare Busters Kit N/A N/A DPA117 DPA117

28 Burner Bracket DPP118 DPP118 DPP118 DPP118

29 Push Nut B101665 B101665 B101665 B101665

30 Mounting Plate Assembly B101997 N/A B101997 N/A

31 Hose & LPS Regulator B069756 N/A B069756 N/A

34 Collector Box Assembly DPP116 DPP116 DPP116 DPP116

P4X P4XN P4XF P4XFN

Part Number

B102163-0-1113 Page 9

H3X SERIES PARTS DIAGRAM

2

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area visit www.broilmaster.com. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,
and Quantity of parts needed.

29

30

31

24

25

26

27

B102163-0-1113Page 10

H3X SERIES PARTS LIST

Index No. Part Description

1 Grill Body Top (with heat indicator, hinge, B102042 B102042

1 Grill Body Top (casting only) B100456 B100456

2 Heat Indicator (stainless) DPP119 DPP119

3 Lid Handle (stainless) B070486 B070486

4 Foam Grip B073097 B073097

5 Warming Rack (Chrome) B100594 B100594

6 Cooking Grid (two piece Stainless Steel) B101397 B101397

7 Briquette Bag B058122 B058122

8 Briquette Rack B101061 B101061

9 Burner Assembly DPP109 DPP109

10 Wind Deector B063065 B063065

11 Bridge Pin B057805 B057805

12 Hinge Pin B057804 B057804

13** Lid Stop Kit DPA106 DPA106

14 Orice - LPG (#55 drill) P182 P182

15 Orice - NAT (#49 drill) P265 P265

16 Electric Ignitor B072218 B072218

17* Valve - LPG (without orices) B101420 B101420

18* Valve - NAT (without orices) B101421 B101421

19 Shelf Pin B073963 B073963

20 Control Panel Assembly (with label) B101563 B101563

20 Control Panel Label (not shown) B101517 B101517

21 Valve Knob - Black B070084 B070084

22 Grill Body Bottom (casting only) B101879 B101879

23 Control Panel Shield B101622 B101622

24 Electrode Bracket B101834 B101834

25 Electrode B101666 B101666

26 Protective Sleeve B102041 B102041

27 Burner Bracket DPP118 DPP118

28 Hose & LPS Regulator B069756 N/A

29 Push Nut B101665 B101665

30 Mounting Plate Assembly B101997 B101997

31 Collector Box Assembly DPP116 DPP116

NS Hardware Package B101971 B101971

NS Ignitor Ground Wire B072684 B072684

NS - Not Shown
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.
**Note: H3 Series grills do not come with a Lid Stop Kit. The Lid Stop Kit must be purchased separately.

H3X H3XN

Part Number

B102163-0-1113 Page 11

H4X SERIES PARTS DIAGRAM

12

14 or 15

2

29

1

5

6

7

8

30

3

4

31

22

10

11

9

28

17 or 18

24

25

26

27

21

16

23

19

20

B102163-0-1113Page 12

H4X SERIES PARTS LIST

Index No. Description

1 Grill Body Top (with heat indicator, hinge) B102043 B102043

1 Grill Body Top (casting only) B076621 B076621

2 Heat Indicator (stainless) DPP119 DPP119

3 Lid Handle (stainless) B070486 B070486

4 Foam Grip B073097 B073097

5 Warming Rack (stainless) B072696 B072696

6 Cooking Grid DPA114 DPA114

7 Briquette Bag DPA34 DPA34

8 Briquette Rack B067449 B067449

9 Burner Assembly DPP115 DPP115

10 Wind Deector B101742 B101742

11 Bridge Pin B057805 B057805

12 Hinge Pin B057804 B057804

13** Lid Stop Kit DPA106 DPA106

14 Orice - LPG (#122 mm) P312 P312

15 Orice - NAT (#50 drill) P245 P245

16 Electric Ignitor B072218 B072218

17* Valve - LPG (without orices) B101420 B101420

18* Valve - NAT (without orices) B101421 B101421

19 Shelf Pin B073963 B073963

20 Control Panel Assembly (w/label and shield) B102168 B102168

20 Control Panel Label B101518 B101518

21 Valve Knob - Black B070084 B070084

22 Grill Body Bottom (casting only) B101443 B101443

23 Control Panel Shield B101621 B101621

24 Collector Box Assembly DPP116 DPP116

25 Electrode Bracket B101834 B101834

26 Electrode B101666 B101666

27 Protective Sleeve B102041 B102041

28 Burner Bracket DPP118 DPP118

29 Push Nut B101665 B101665

30 Mounting Plate Assembly B101997 B101997

31 Hose & LPS Regulator B069756 N/A

NS Hardware Package - LPG & NAT DPP116 DPP116

NS Ignitor Ground Wire B072684 B072684

NS - Not Shown
*Valves are not convertible. To convert the unit to a different gas type, a new valve must be purchased.
**Note: H4 Series grills do not come with a Lid Stop Kit. The Lid Stop Kit must be purchased separately.

H4X H4XN

Part Number

B102163-0-1113 Page 13

R3 SERIES PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your
area, visit www.Broilmaster.com. To ensure prompt and accurate service, please provide the following
information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number,
and Quantity of parts needed.

1

2

25

24

3

4

7

9

15

8

10

11

16

5

6

26

12

13

14

20

21

22

19

17

18

23

B102163-0-1113Page 14

R3 SERIES PARTS LIST

Index

No.

10 Collector Box Assembly N/A N/A B101212 B101212

11 Ignitor Spacer N/A N/A B101082 B101082

12 Infrared Burner (one required) N/A N/A B102180 B102180

12 Infrared Burner (two required) B102180 B102180 N/A N/A

13 Wind Deector B101045 B101045 B101045 B101045

14 Grill Body Bottom - Black B101881 B101881 B101881 B101881

15 Infrared Ignitor (one Required) N/A N/A B101271 B101271

15 Infrared Ignitor (two Required) B101271 B101271 N/A N/A

16 Control Panel Shield B101046 B101046 B101046 B101046

17 Pin, Shelf B073963 B073963 B073963 B073963

18 Manifold And Valve Assembly (includes orices) B101356 B101316 B101314 B101317

19 Electronic Ignitor B072218 B072218 B072218 B072218

20 Control Panel Assembly (w/label and shield) B102169 B102169 B102169 B102169

21 Control Panel Label B101272 B101272 B101272 B101272

22 Valve Knob R3918 R3918 R3918 R3918

23 Hose And LP Regulator B069756 N/A B069756 N/A

24* Control Housing - Stainless Steel B101121 B101121 B101121 B101121

25** Cover Plate - Black B101596 B101596 B101596 B101596

25a** Cover Plate - Black B101767 B101767 B101767 B101767

25** Cover Plate - Stainless Steel B101597 B101597 B101597 B101597

25b** Cover Plate - Stainless Steel B101768 B101768 B101768 B101768

26 Burner Screen B102182 B102182 B102182 B102182

N/S Char-Master Briquets N/A N/A B101323 B101323

N/S Hardware Pack B101274 B101275 B101309 B101310

N/S Bridge Pin B057805 B057805 B057805 B057805

N/S Hinge Pin B057804 B057804 B057804 B057804

N/S Natural Gas Conversion Kit BCK1004 N/A BCK1004 N/A

N/S Ground Lug (two Required) B069747 B069747 N/A N/A

N/S Ground Wire B072684 B072684 N/A N/A

N/S Hardware Pack, Adjustable Lid Stop B101097 B101097 B101097 B101097

N/S - NOT SHOWN

*Control Housing is used only when installing grill head onto cart. See the instructions that come with the cart for Control Housing
installation instructions.

** Cover Plate is used only when installing grill head onto post. See the instructions that come with the post for Cover Plate installation
instructions.

B102163-0-1113 Page 15

Description

1 Grill Body Top - Black B100456 B100456 B100456 B100456

2 Heat Indicator (Stainless) B101406 B101406 B101406 B101406

3 Lid Handle (Stainless) B070486 B070486 B070486 B070486

4 Foam Grip B073097 B073097 B073097 B073097

5 Stainless Steel Retract-A-Rack B072695 B072695 B072695 B072695

6 Stainless Steel V-Channel Cooking Grid

(Qty 2 for R3 and R3N)

7 Briquet Rack N/A N/A B101369 B101369

8 Burner N/A N/A B101030 B101030

9 Burner Shield N/A N/A B101154 B101154

Part Number

R3 R3N R3B R3BN

DPA121 DPA121 DPA121 DPA121

GRILL ASSEMBLY

Before You Begin

All Broilmaster grills require some assembly and installation. Follow

all instructions unless noted to apply only to other specic models.

If you purchased an accessory with your Broilmaster, follow
the instructions provided with the accessory for assembly and
installation. If an instruction refers to a step that is not required for
your grill model, please continue to the next step.

Compare the parts found in the shipping container to the parts list
provided. If any parts are missing contact your Broilmaster
before beginning assembly.

CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work gloves and
handle parts carefully during the unpacking, assembly and
installation.

®

dealer

Recommended Tools

These items are recommended for the assembly of your grill:

Do NOT use power tools.

• Phillips screwdriver

• Adjustable wrench set

• Socket set

• Soapy water solution (to test for leaks)

• Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling your Broilmas-

®

ter

grill head.

Refer to the Broilmaster® Cart, Base, and Post instructions
provided with each accessory for assembly, installation, and
mounting procedures.

WARRANTY TERMS

Empire Comfort Systems Inc. warranties this Broilmaster premium gas grill to be free from defects at the time of purchase and for the
periods specied below. Broilmaster Premium Gas Grills must be installed by a qualied technician and must be maintained and oper­ated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not

transferable. All warranty repairs must be accomplished by a qualied gas appliance technician.

Limited Lifetime Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.

• Aluminum Grill Housing (except paint)

• Stainless Steel Cooking Grids and Stainless Steel Griddles

• Select Stainless Steel Components – Cart, Mounting, Bowtie Burner, Side Burner (DPA150, DPA151), Side Burner Housing
(DPA152), and Warming Rack

• Stainless Steel Built-In Components – Built-In Kits for 3-Series Grill Heads, Door Kit, Tilt-Out LP Tank Door, and Vent Register
Kit

Limited Ten-Year Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.

• H-Series and R3B Stainless Steel Burners

B102163-0-1113Page 16

WARRANTY TERMS

Limited Five-Year Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.

• Infrared Burners on R3 or R3B

• Flare Buster™ Ceramic Flavor Enhancers

• Painted Electro-Galvanized Steel Components

• Stainless Steel Smoker Shutter

Limited Two-Year Parts Warranty – Against Rust-Through
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.

• Porcelain Coated Steel Briquette Racks

• Chrome-Plated Warming Rack

• Stainless Steel Flavor Screen

• Stainless Steel Heat Shield

Limited One-Year Parts Warranty
If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.

• Valves, knobs, ignitors, labels, hoses, ttings and all other parts and accessories – including those made from stainless steel –

unless specied above

• Paint on Aluminum Grill Head

Duties Of The Owner
The appliance must be installed by a qualied installer and operated in accordance with the instructions furnished with the ap­pliance.
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.
Ready access to the appliance for service.
What Is Not Covered
Damages that might result from the use, misuse, or improper installation or storage of this appliance.
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.
Claims that do not involve defective workmanship or materials.
Unauthorized service or parts replacements.
Removal and reinstallation cost.
Inoperable due to improper or lack of maintenance.
The costs of a service call to diagnose a problem and labor for replacement or repairs.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer

with the model number, serial number, type of gas, and purchase verication. The installing dealer is responsible for providing service

and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory.
Shipping expenses are not covered.
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations Department,
Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an e-mail to [e-mail] with “Consumer
Relations” in the subject line.
Your Rights Under State Law

This warranty gives your specic legal rights, and you may also have other rights, which vary from state to state.

Broilmaster is a Division of Empire Comfort Systems, Inc.

B102163-0-1113 Page 17

PROPANE GAS GRILLS

Grill Location

When choosing the ideal location for your Broilmaster
Gas Grill, remember this grill is designed for outdoor use ONLY.

You should never install or operate your grill in any building, garage,
or other enclosed area.

For your safety, this grill should not be installed or operated under
any combustible materials, such as carports, covered porches,
awnings, or overhangs.

Never install or operate your grill in or on any recreational vehicle
or boat.

CAUTION: The installation and operation of this grill at clear-

ances less than specied below may lead to the possibility of
re, property damage, or personal injury.

A minimum clearance of 16 inches is required from the sides of the
grill to any combustible material.

A minimum clearance of 18 inches is required from the back of the
grill to any combustible material.

Some examples of combustible materials are a wall, a fence, patio
furniture, or the wall of your home.

The area surrounding the grill should be clear to ensure proper

ventilation. Do not obstruct the ow of combustion and ventilation

air in any way. The ventilation openings on the propane cylinder
enclosure must also remain free and clear of debris.

Portable grills should be level and positioned away from direct wind
prior to each use.

®

Premium

Cylinder Requirements

Your Broilmaster
pound propane gas cylinder.

The maximum height allowable for a replacement cylinder is ap­proximately twelve inches (30.5 centimeters).

The propane gas cylinder used must be:

1. Constructed and marked in accordance with the specications

for LP gas cylinder of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres, and Tubes for Transportation of Dangerous
Goods; and Commission as applicable.

2. Provided with a listed overlling protection device (OPD).

3. Provided with a listed safety device having direct access with
the vapor space of the cylinder and the cylinder supply system
must be arranged for vapor removal.

4. Provided with a shutoff valve terminating in a valve outlet as

specied in the Standard for Compressed Gas Cylinder Outlet

and Inlet Connections, ANSICGA-V-1.

5. Provided with a plug to effectively seal off the cylinder outlet
when the cylinder is being stored or transported.

6. Provided with a collar to protect the cylinder valve.

Caution: Do not use a propane gas cylinder which has a capac­ity greater than twenty pounds with this grill and side burner.

®

Premium Gas Grill requires a standard twenty

WARNING: Do not install or operate this grill where gaso-

line or other ammable materials are used or stored. Failure
to comply with this warning could result in explosion or re

causing property damage or personal injury.

B102163-0-1113Page 18

PROPANE GAS GRILLS

Propane Cylinder Safety

Liquid Propane (LP) gas has a long history of safe use when the
safety precautions provided in this manual are followed.

Failure to follow these safety precautions could result in a

re or explosion causing property damage or personal injury.

Propane gas cylinders should always be handled, stored, and
transported with extreme caution in a secured upright position.

Never attempt to use or repair a propane gas cylinder that has been
damaged. Never attempt to use or repair a cylinder with a faulty or
damaged valve outlet. A cylinder that has been dropped, dented,
or otherwise damaged must be replaced.

A propane gas cylinder should never be transported in the pas­senger area of a vehicle.

Keep cylinders out of direct sunlight and never apply any other
source of direct heat to them.

When relling your cylinder, always insist on a reputable, qualied
gas dealer. Your propane gas cylinder is lled by weight, and should

never exceed eighty percent (80%) of its weight limit. If the cylin­der is not completely empty, the gas dealer must make necessary

adjustments to ensure it is not overlled. Never use an overlled

Propane gas cylinder.

Cylinder Storage

Your grill must be stored outdoors in a well ventilated area if the
cylinder is attached to it.

Connection Requirements
Caution: Never use Liquid Propane (LP) gas in a grill designed
for Natural gas, or Natural gas in a grill designed for Liquid
Propane gas. Questions regarding different types of gases
should be directed to your local gas supplier.

Installation must conform to local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada,
installation shall be in accordance with CAN/CGA-B149.2 Propane
Installation Code, or CAN/CGA-B149.1 Natural Gas Installation
Code, and local codes where applicable. Consult your local gas
supplier or propane gas dealer for code regulations and recom­mended procedures.

Warning: Broilmaster® Premium Gas Grills require Liquid

Propane (LP) cylinders equipped with an Overll Protection
Device (OPD). An overlled or improperly lled Propane cyl-

inder can be dangerous.

Always use the pressure regulator and hose assembly supplied
with your Propane gas grill.

Note: Not all valve and cylinder combinations are compatible.

Check warning tag on valve and cylinder as well as external tting

threads.

All Broilmaster® pressure regulators and hose assemblies require
Propane cylinders with a Type 1 connection device as illustrated.

See Figure 1.

Disconnected cylinders must have a threaded valve plug tightly
installed and must not be stored in any building, garage, or other
enclosed area.

Flammable materials (gasoline, grill covers, etc.) must not be stored
in the cylinder enclosure.

Always store Propane cylinders in a secured upright position, out
of the reach of children.

Figure 1

B102163-0-1113 Page 19

PROPANE GAS GRILLS

CLOCKWISE

Pressure Regulator and Hose Assembly

The pressure regulator has an outlet pressure of not more than
eleven inches water column. It must be connected to the Propane
gas cylinder’s female valve outlet before the grill can be operated.

Caution: Operation of a Propane gas grill without the pres­sure regulator and hose assembly will cause gas leaks which

could lead to re or explosion, resulting in property damage

or personal injury.

The pressure regulator’s tting must remain clean and free of nicks
and scratches. A dirty, nicked or scratched tting can cause a gas
leak, resulting in an explosion or re. Use only genuine Broilmaster
replacement parts unless otherwise specied by the manufacturer.

Connecting to Propane Gas / Cylinder Retention Means

ATTENTION: Propane gas cylinders that are acceptable for

use with this grill must comply with Cylinder Requirements, Page
18, and Connection Requirements, Page 19.
Position the cylinder in the opening in the bottom of the cart and
secure with the cylinder retaining bracket. See Figure 2.

®

Figure 2

Attach the pressure regulator to the Propane gas cylinder’s valve
using the plastic handwheel. Tighten in a clockwise motion to
achieve a gas tight seal. See Figure 3.

Figure 3

Caution: Do not use a wrench or any other tool to tighten. Use
of a wrench or other tool will damage the plastic handwheel.

To disconnect the Propane gas cylinder, turn OFF the cylinder’s
valve and the grill’s control valve. Remove the regulator by turning
the plastic handwheel counterclockwise.

Caution: Assure hose does not touch the casting or mounting
components.

B102163-0-1113Page 20

NATURAL GAS GRILLS

Grill Location

When choosing the ideal location for your Broilmaster Premium
Gas Grill, remember this grill is designed for outdoor use ONLY.

You should never install or operate your grill in any building, garage,
or other enclosed area.

For your safety, this grill should not be installed or operated under
any combustible materials, such as carports, covered porches,
awnings, or overhangs.

Never install or operate your grill in or on any recreational vehicle
or boat.

CAUTION: The installation and operation of this grill at clear-

ances less than specied below may lead to the possibility of
re, property damage, or personal injury.

A minimum clearance of 16 inches is required from the sides of the
grill to any combustible material.

A minimum clearance of 18 inches is required from the back of the
grill to any combustible material.

Some examples of combustible materials are a wall, a fence, patio
furniture, or the wall of your home.

The area surrounding the grill should be clear to ensure proper

ventilation. Do not obstruct the ow of combustion and ventilation

air in any way. The ventilation openings on the propane cylinder
enclosure must also remain free and clear of debris.

Portable grills should be level and positioned away from direct wind
prior to each use.

Connection Requirements

Broilmaster grills are not equipped with pressure regulators. Your
gas grill operates at a manifold pressure of seven inches water
column.

Connect cart mounted Natural gas grills to a pre-installed gas

supply line using the twelve foot exible hose and quick disconnect

kit which can be purchased from your local dealer.

Hazardous Locations and Conditions

• The LP gas cylinder must be arranged upright for vapor with­drawal.

• Do not obstruct the ow of combustion and ventilation air.

• This grill should only be used outdoors in a well-ventilated space
must not be used in a building, garage, or any other enclosed
area.

• Keep all ammable substances away from the grill. These

include most aerosols and aerosol containers, gasoline and
similar liquids, paper and paper products, containers of grease,
paint, etc.

• Never store ammable materials or objects such as those

described above in the pedestal base.

• Never leave grill unattended while in operation.

• Never use any liquid in an attempt to control are-up.

• It may be necessary to adjust your grill away from the direction
of prevailing wind.

• Avoid wearing ammable and/or loose clothing such as long-

sleeves, neckties, scarves, aprons, etc., while the grill is in
operation.

• Avoid contact of hair to heat and ames.

Caution: The grill and its individual shutoff valve must be
disconnected from the gas supply piping system during any
system pressure testing at test pressures in excess of 1/2 PSIG.

WARNING: Do not install or operate this grill where gaso-

line or other ammable materials are used or stored. Failure
to comply with this warning could result in explosion or re

causing property damage or personal injury.
Gas Type

The type gas required for your grill can be determined from the

product identication label located on the grill’s control panel.

Questions regarding different types of gases should be directed to
your local gas supplier.

Caution: Never use Liquid Propane (LP) gas in a grill designed
for Natural gas, or Natural gas in a grill designed for Liquid
Propane gas. Questions regarding different types of gases
should be directed to your local gas company.

Caution: The grill must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 PSIG.

B102163-0-1113 Page 21

Owner’s Manual For Models

GAS-FIRED

P3X-2 P4X-2 H3X-3 H4X-2

P3SX-2 P4XF-2 H3XN-3 H4XN-2

P3XF-2 P4XN-2

P3XN-2 P4XF-2

P3SXN-2

P3XF-2

B102163-0-1113Page 22

HARDWARE PACK - H3, H4

PHILLIPS TRUSS HEAD SCREW 10-24 X

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2

BRIDGE PIN

KNOB AA BATTERY WIRE, IGNITOR GROUND

10-24 KEPS NUT

1/4-20 HEX NUT

1

DESCRIPTION PART NUMBER QUANTITY SUPPLIED

10-24 KEPS NUT B073967 2

PHILLIPS TRUSS HEAD SCREW 10-24 X 1 B073978 2

1/4-20 HEX NUT B076331 1

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1-1/2 B101649 1

BRIDGE PIN B057805 1

KNOB, VALVE B070084 2

WIRE, IGNITOR GROUND B072084 1

GRIP, FOAM (NOT SHOWN) B073097 1

BATTERY, AA B076529 1

B102163-0-1113 Page 23

HARDWARE PACK - P3, P4

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2

BRIDGE PIN

KNOB AA BATTERY WIRE, IGNITOR GROUND

LID STOP

LID STOP KNOB

SPACER, LID STOP

10-24 KEPS NUT

PHILLIPS TRUSS HEAD SCREW 10-24 X 1

1/4-20 HEX NUT

PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4

1/4 ID X 5/8 OD FLAT WASHER

10-24 HEX NUT, LOCK

DESCRIPTION PART NUMBER QUANTITY SUPPLIED

10-24 KEPS NUT B073967 2

PHILLIPS TRUSS HEAD SCREW 10-24 X 1 B073978 2

1/4-20 HEX NUT B076331 1

1/4 ID X 5/8 OD FLAT WASHER B076332 2

PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4 B100128 1

10-24 HEX NUT, LOCK R4021 1

PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/2 B101649 1

BRIDGE PIN B057805 1

KNOB, VALVE B070084 2

WIRE, IGNITER GROUND B072684 1

GRIP, FOAM (NOT SHOWN) B073087 1

BATTERY, AA B076529 1

LID STOP B076521 1

KNOB, TAPERED, LID STOP B100098 1

SPACER, LID STOP B662325 1

B102163-0-1113Page 24

GRILL ASSEMBLY

Installing the Hose and Regulator

To ease assembly, remove grill top before assembling. Remove the
2 pins and clips at the rear of the grill top and set aside. See Figure 4.

Installing Control Panel Shield
Attach shield by inserting the shield over the studs. See Figure 6.

Figure 6

Installing Control Panel

Attach control panel assembly to grill bottom with two 10-24 keps
nuts. See Figure 7.

Figure 4

LP Models: Attach the hose and regulator supplied with the unit as
shown in Figure 5.
Nat Gas Models: Attach the 12 foot quick connect hose (NG12 - not
supplied with unit).
For Post Installations: See post mounting instructions for assembly
and installation of gas-line hook-up.

Figure 7

Figure 5

B102163-0-1113 Page 25

GRILL ASSEMBLY

Burner Bracket Securing Bolt

1. Insert the 1/4-20 x 1 1/2 Phillips Truss Head Screw from the

underside of the grill and secure with the 1/4-20 Hex Nut. See

Figure 8.

Figure 8

Note: If the Grill Head is installed on a PCB1, PSCB or DCB1,

make sure the cart shield is not installed until the burner
bracket securing bolt is installed.

Ignitor Wire

Note: Install the Ignitor Ground Wire before installing the burner.

1. Connect the ground wire to the ground lug on the collector box
before installing the burner into the grill. See Figure 10.

Figure 10

Install Head to Mounting

1. Install Grill Head on a Cart or Post Mounting (see Cart or Post
Installation Instructions that come with the mounting option).

Heat Shield / Wind Shield

Place the heat and wind shield in the grill bottom.

See Figure 9.

Figure 9

Note: The heat shield cannot be installed until after the grill is

installed on a post or cart.

Installing the Burner

1. The burner bracket should be at a slight angle as shown in
Figure 11. Once the proper angle is achieved, tighten the screw
securing the burner bracket to the venturi assembly and burner
body.

11°

C

L

“H” Series Burner Shown

Figure 11

B102163-0-1113Page 26

GRILL ASSEMBLY

2. Insert the burner assembly into the grill bottom with the venturi
tubes facing the front of the grill. Slide venturis and ignitor wires
down through the center hole. See Figure 12.

Figure 12

3. Slide the venturi on to the valve assembly.

4. Raise the unsecured end of the burner bracket and slip it over
the 1/4-20 x 1 1/2 Phillips Truss Head Screw as shown in Figure

13. The screw will t into the hole on the burner bracket.

“P” Series Shown

Figure 13

5. Slide the bridge pin through the hole in the 1/4-20 x 1 1/2 Phil-

lips Truss Head Screw as shown in Figure 14.

Figure 14

B102163-0-1113 Page 27

GRILL ASSEMBLY

IGNITOR

CONNECTIONS

Connect Ignitor Wires and Install Battery

1. Attach ground and igniter wires to the igniter as shown in Figure

15.

2. Remove push button cap and insert AA battery, positive side

up as shown in Figure 15.

Figure 15

Handle
For your added comfort a foam grip has been provided. See
Figure 16.

Tip: For ease of installation, slightly lubricate the front handle with
liquid soap before pushing the foam grip into place.

Lid Stop

Attach the lid stop assembly to the grill bottom as shown.

See Figure 18.

Note: H3X/H4X Series grills do not come with a Lid Stop Kit. The

Lid Stop Kit is available as an accessory.

Figure 18

Installing Flare Busters

Place the briquet rack in the grill.

Position the are busters as shown in Figures 19a and 19b.

Fasten the front handle to the grill lid with two #10-24 x 1" screws.

See Figure 17.

Figure 16

Figure 17

Install Side Shelf

1. Install side shelves or side burner to side of grill at this time.

Reinstall Grill Head Top

1. Reinstall grill top to grill bottom with 2 pins and clips removed

in Figure 4.

P3X - Figure 19a

P4X - Figure 19b

Installing Racks

Place the briquet rack or on the burner assembly.

Position the are busters on the briquette rack or the ceramic

B102163-0-1113Page 28

GRILL ASSEMBLY

briquets evenly on the briquette rack without overlapping. See
Figures 19a and 19b.

For Smoker Shutter installation see DPA100 manual included with
your P3SX grill.

Set the multilevel cooking grids. See Figures 20a and 20b.

Figure 20a

Figure 20b

Installing Char-Master Briquets

Individually place the ‘Char-Master’ briquets in a single layer evenly
on your grill’s briquet rack; DO NOT dump them onto the briquet
rack. A single layer of ‘Char-Master’ briquets is all that’s needed.
DO NOT overlap or stack the briquets.

See Figure 20b.

After properly placing the ‘Char-Master’ briquets on your grill’s
briquet rack, there may be some briquets left over. Save them for
future use.

Before cooking, always preheat the grill as directed by the grill’s
operating instructions. Hot briquets cause better, quicker cooking

and better avor.

Cleaning

Routine preheating and routine burn-off (also called post-heating)
of a grill will clean the ‘Char-Master’ briquets. Periodically turn the
briquets over while they are cool.

Note for H3 Package Owners: The side shelf must be installed
before installing the Briquets and Briquet Rack.

B102163-0-1113 Page 29

OPERATION - PROPANE & NATURAL GAS GRILLS

Checking for Gas Leaks

Check for gas leaks every time you connect your Broilmaster® pro­pane gas grill to a Propane gas cylinder, when a connected cylinder
has not been used recently, or when either a natural or propane grill

is being used for the rst time.

Caution: Do not use an open ame when checking for leaks.
Checking for leaks with an open ame may lead to a re or

explosion, resulting in property damage or personal injury.

To check for gas leaks:

1. Use dish washing liquid and a little water to make a soapy solu­tion.

2. Turn OFF the knob on the control panel.

3. Turn ON the gas at the supply or cylinder. A hissing sound
indicates a leak. Turn OFF the gas and repair the leak.

4. Apply the soapy water solution to all gas connections.

5. Look for bubbles. Bubbles indicate a leak.

6. If there are bubbles turn OFF the gas and repair the leak.

7. Turn the gas back ON and repeat the above procedures until
all leaks are repaired.

Air Shutter Adjustment

The venturi air shutter(s) are preset at the factory so that after ve
minutes the burner ames are blue with well dened cones. If,
after ve minutes the ame is yellow, or there is a gap between
the burner and the ame, adjust the venturi air shutter as follows:

Operating Instructions - Using the Ignitor
Caution: If a burner fails to light after 5 seconds, turn the burner
OFF for 5 minutes, to allow the gas to clear, then try again.

1. Turn knob on the grill CLOCKWISE to the OFF position.

2. Turn ON gas at the source.

3. With the grill lid open, push and turn the burner control knob
COUNTERCLOCKWISE to Hi.

4. Push and hold the ignitor button until the burner lights (approxi­mately 5 seconds).

5. If a burner does not light, turn OFF all gas and refer to the
Troubleshooting section of this manual.

Operating Instructions - Using Matches
Caution: If a burner fails to light after 5 seconds, turn the burner
OFF for 5 minutes, to allow the gas to clear, then try again.

1. Turn knob on the grill CLOCKWISE to the OFF position.

2. Turn ON gas at the source.

3. Open the grill lid.

4. Insert a burning long wooden match through the lighter hole on
either side of the grill. See Figure 21.

1. Turn gas OFF and let the burner cool.

2. Loosen shutter set screw

3. Close the air shutter to the minimum opening.

4. Light the burner, wait ve minutes and then carefully open the
air shutter until the ame is blue and well dened.

5. Retighten the set screw.

OPERATION

Before Cooking

Before cooking on a grill for the rst time, it should be broken in to

burn off any oil residue from the manufacturing process.

1. Raise the grill lid.

2. Light grill burner.

3. Burn on HI for ten minutes.

4. Close the lid and burn on HI for an additional ten minutes.

5. Turn OFF gas. The grill is now ready for use.

Preheating

Before cooking on a gas grill, allow the grill to preheat on HI for 5
minutes with the lid closed.

This uses very little fuel and provides better avor.

Figure 21

5. Turn the burner control knob COUNTERCLOCKWISE to HI.

6. If a burner does not light, turn OFF all gas and refer to the
Troubleshooting section of this manual.

Electrical Accessories

If an electrical accessory (e.g. rotisserie) is used on your grill, the
accessory must be electrically grounded in accordance with local
codes or, in the absence of local codes, with the National Electric
Code, ANSI/NFPA 70. In Canada, the electrical accessory must
be electrically grounded in accordance with the applicable section
of the current Canadian Electrical Code, CSA C22.1.

Any electrical accessory should be equipped with a three-prong
(grounding) plug, and plugged into a properly grounded three-prong
receptacle or wall outlet. Do not cut or remove the grounding prong
from the plug.

If an extension cord is required, use only a three-prong cord and
plug into a properly grounded receptacle as described above.

Do not expose an electrical accessory to water. Avoid using any
electrical accessory in wet weather as it may present a shock
hazard.

Keep any electrical cord and fuel supply hose away from all heated
surfaces.

B102163-0-1113Page 30

MAINTENANCE

Cleaning the Grill
Caution: To prevent injury, use care when cleaning a hot grill.

Note: Do not use a commercial cleaner on the cooking grid.
Do not brush grids while they are hot. Do not scrape grids.

For baked on residue use a brass (NOT STEEL) brush on the
cooking grid and other components.

Burn Off

This process is much like that used in self-cleaning ovens and is

most efcient when completed after each use of the grill.

Caution: Do not open the grill during the burn off process.
Opening the grill during the burn off process may cause a

sudden grease re are up that could burn your face and arms.

Wait until the grill has cooled before opening.

1. Turn gas knob to HI. Close lid and allow the grill to burn for ten
minutes, or until no smoke is present. Do not allow the grill to
burn for more than 30 minutes.

2. Turn gas knob and supply to OFF and allow the grill to cool.

3. Wipe COOL grill with a damp cloth to remove soot.

Grill Bottom

Periodically remove cooking grids and are guard to clean the

interior of the grill. Scrape off baked on residue with a putty knife
or brass brush and rinse with water. Clean the bottom air holes
with a small knife.

Venturi Tubes

The venturi tubes allow air and gas to mix prior to burning, thus

ensuring an efcient ame. Spiders or other small insects may
build webs or nests inside the tubes obstructing air ow. Fire, or
ashback, can occur, in and/or around obstructed venturi tubes

and can cause damage to components beneath the grill or an
unsafe condition. To reduce risk, inspections and cleaning should
be performed at least twice monthly when spiders are active. If the
grill has been unused for an extended period of time inspect the
tubes before using the grill.

Clean venturi tubes as follows:

1. Remove the cooking grids and briquette rack.

2. Remove the burner from the grill.

3. Lay the burner face down and remove the four retaining screws

from the venturi tube plate and the burner. See Figure 22.

4. Use a small exible brush to remove any debris for the tube(s).

5. Flush with water.

6. Allow the tube(s) to dry before reinstalling.

7. Reinstall the venturi tubes and burner.

Burner Maintenance

Stainless steel burners often turn reddish brown after use. This does
not affect the performance of the grill. When cleaning the interior of
the grill, remove the burners and clean with a brass brush. Wash
with water and a mild detergent.

Grease Cup

Empty periodically.

Figure 22

Note: Bowtie burner is shown. Follow the same steps for the
H burner assembly.

Exterior

Clean regularly with a solution of mild detergent and hot water.
Touch-up paint is available from your dealer. Broilmaster® protec­tive covers are recommended. Stainless steel components can
be easily cleaned with a spray-on stainless steel cleaner found in
most hardware stores.

Briquettes
If the briquettes did not come clean during burn off, after cooling turn
them over. The residue will burn off during warm-up for the next use.

B102163-0-1113 Page 31

TROUBLESHOOTING

Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily,
sometimes problems do arise. The following troubleshooting guide lists several possible problems and
their probable cause and solution.

Problem Cause Solution

Burner will not light. Gas injector not inserted in venturi

tube.

Clogged gas injector. Remove gas injector from gas con-

Obstruction in gas line. For propane models, ensure gas

Spider webs in venturi tubes. Clean venturi tubes. See Mainte-

Misalignment of collector box and
burner.

Out of gas Rell LP gas cylinder. If natural

Dead battery. Replace with AA Alkaline battery.

Inadequate grill tem­perature.

Poor combustion. Adjust air shutter.

Misalignment of venturi tube and
gas injector.

Inadequate gas pressure. Contact gas supplier for assistance.

Realign/engage gas injector with
the venturi tube.

trol assembly and clean.

valve on cylinder is OFF. Remove

exible hose and blow out any

debris.

nance Section.

Position electrode properly. Clean
collector box.

model, turn on gas at source.

Realign/engage gas injector with
the venturi tube.

Incorrect orice/valve setting. Refer to gas conversion instructions

in this manual.

Flames blow out. Cold grill. Preheat grill at least 5 minutes on

HI with the grill lid closed.

Misalignment of burner tube and
gas injector.

Poor combustion. Adjust air shutter.

Extreme wind. Turn or shield grill.

Yellow ames. Air shutter improperly set. Open air shutter

Spider webs in venturi tubes. Clean venturi tubes. See Mainte-

Seasoning salts on burner. Clean by washing burner with mild

Oil lm on burner. Allow burner to operate on HI for

Realign/engage gas injector with
the burner tube.

nance Section.

detergent.

10-15 minutes.

B102163-0-1113Page 32

Owner’s Manual For Models

GAS-FIRED

R3-1, R3N-1 ,R3B-1, R3BN-1

B102163-0-1113 Page 33

HARDWARE PACK

SCREW 1/4-20 X 3/4 PH TRUSS HEAD SS

SPACER, IGNITOR

R3B ONLY

SCREW #10-24 X 1 PHILLIPS TRUSS STAINLESS

FOAM GRIP

GROUND WIRE

R3 ONLY

KNOB

COLLECTOR BOX ASSEMBLY

BATTERY, AA

DESCRIPTION PART NUMBER QUANTITY SUPPLIED

Screw 1/4-20 x 3/4 PH Truss Head SS B063096 6

Spacer, Ignitor (R3B Only) B101082 1

Screw #10-24 x 1 Phillips Truss Stainless B073978 2

Knob R3918 2

Battery, AA N/A 1

Foam Grip B073097 1

Ground Wire (R3 Only) B072684 1

Collector Box Assembly (R3B Only) B101212 1

R3B ONLY

B102163-0-1113Page 34

SAFETY PRECAUTIONS

Safety Practices to Avoid Personal Injury

When properly cared for your Broilmaster Infrared Grill will give
safe, reliable service for many years. However, extreme care must
be used since the grill produces intense heat, which can increase
accident potential. When using this appliance, basic safety prac­tices must be followed, including the following:

Read this Installation Instructions and Owner's Manual care­fully and completely before using your grill to reduce the risk

of re, burn hazard or other injury.

Begin by ensuring proper assembly.

Do not repair or replace any part of the grill unless specically

recommended in this manual. All other service should be referred

to a qualied technician.

For personal safety, wear proper apparel. Loose tting garments

or sleeves should never be worn while using this appliance. Some

synthetic fabrics are highly ammable and should not be worn
while cooking. Never let clothing, pot holders or other ammable

materials come in contact with or too close to any grate, burner
or hot surface until it has cooled. Fabric may ignite and result in
personal injury.

Use only dry pot holders: moist or damp pot holders on hot sur­faces may cause burns from steam. Do not use a towel or bulky
cloth in place of pot holders. Do not let pot holders touch hot por­tions of the grilling grids.

Only certain types of glass, heat-proof glass ceramic, earthen­ware, or other glazed utensils are suitable for grill use. Use of these
types of materials may break with sudden temperature changes.

Grease is ammable. Let hot grease cool before attempting to

handle it. Avoid letting grease deposits collect in the bottom of the
grill. Clean often.

Do not use aluminum foil to line the grilling grids or grill bottom.

This can severely upset combustion airow or trap excessive heat

in the control area. The result of this can be melted knobs, igniters
and increased chance of personal injury. The drip tray accessory
may be lined with aluminum foil.

Children should not be left alone or unattended in an area where
the grill is being used. Never allow them to sit, stand or play on or
around the grill at any time. Do not store items of interest to chil­dren around or below the grill or in the cart. Never allow children
to crawl inside of a cart.

Do not heat unopened food containers as a build-up of pressure
may cause the container to burst.

Use a covered hand when opening the grill lid. Never lean over
an open grill.

When lighting a burner, always pay close attention to what you
are doing. Be certain you are depressing the igniter button. When
using the grill: do not touch the grilling grids, burner, warming rack
or immediate surrounding area as these areas become extremely
hot and could cause burns.

For proper lighting and performance of the burners keep the ports
clean. The burners will only operate in one position and must be
mounted correctly for safe operation.

Clean the grill with caution. Avoid steam burns; do not use a wet
sponge or cloth to clean the grill while it is hot. Some cleaners
produce noxious fumes or can ignite if applied to a hot surface.

Insect Warning - Spiders and insects can nest in the burners

of this and any other grill, and cause the gas to ow from the front

of the burner. This is a very dangerous condition, which can cause

a re to occur behind the valve panel, thereby damaging the grill

and making it unsafe to operate. Inspect the grill at least twice per
year.

Be sure all grill controls are turned off and the grill is cool before
using any type of aerosol cleaner on or around the grill. The chem­ical that produces the spraying action could, in the presence of
heat, ignite or cause metal parts to corrode. Do not operate the
grill under unprotected combustible construction. Use only in well
ventilated areas. Do not use in buildings, garages, sheds, breeze­ways or any enclosed areas.

Keep the area surrounding the grill free from combustible materi-

als, trash, or combustible uids and vapors such as gasoline or
charcoal lighter uid. Do not obstruct the ow of combustion and

ventilation air. Keep the back of the cart free and clear from debris.

If the unit is stored indoors ensure that it is cool. If propane is used,
the cylinder must be unhooked and the propane cylinder stored
outside in a well-ventilated area, out of reach of children.

Never use the grill in windy conditions. If located in a consistently
windy area (oceanfront, mountain top, etc) a windbreak will be re-

quired. Always adhere to the specied clearance.

Keep any electrical supply cord, or the optional rotisserie motor
cord away from the heated areas of the grill. Do not use the grill
for cooking excessively fatty meats or products, which promote

are-ups.

OUTDOOR USE ONLY

Your Broilmaster Infrared Grill is designed for outdoor use
only and must not be installed in or on recreational vehicles
and/or boats.

NEVER USE A DENTED OR RUSTY PROPANE TANK.
SHUT OFF TANK WHEN NOT IN USE.

B102163-0-1113 Page 35

GRILL ASSEMBLY

1. Mount grill onto cart, post or base per the mounting instruc­tions.

2. Place wind deector (ange side up) onto four raised bosses

located on the interior bottom of the grill. See Figure 23.

Figure 23

3. R3B model only: Slide ignitor spacer onto collector box as­sembly and secure with nuts. See Figure 24.

Attention: Do not cut or damage ignitor wires.

4. R3B model only: Insert collector box assembly into hole ad­jacent to burner. The opening of the collector box should be
facing the burner. The infrared ignitor wire slides through the
empty hole next to the burner. See Figure 25.

R3B

Figure 24

Note: If a side shelf is to be installed, do so referring to the

side shelf instructions before proceeding to burner instal­lation.

R3

Figure 25

B102163-0-1113Page 36

GRILL ASSEMBLY

5. Place blue ame burner on the left and infrared on the right
into grill and insert burner tubes over orice ttings on valve.

Secure each burner and burner shield with one 1/4-20 x 3/4
phillips screw and nut. See Figures 26, 27, and 28. R3 model
only: Use lugs to attach ground wire before screwing the two
infrared burners on. See Figure 28. Tuck ground wire under­neath the burners to prevent damage.

R3B

Figure 27

R3

Figure 26

B102163-0-1113 Page 37

GRILL ASSEMBLY

IGNITOR

CONNECTIONS

6. Remove ignitor from the control panel by unscrewing the ig­nitor button and nut. Attach ignitor wires to terminals on the
ignitor. See Figure 29.

Figure 29

R3B

7. Re-attach the ignitor to the control panel, then tighten nut and
insert AA battery, positive side up, and replace ignitor button.

See Figure 30.

Figure 30

8. Install foam grip on lid handle. See Figure 31.
Tip: For ease of installation, slightly lubricate the lid handle

with liquid soap before pushing the foam grip into place.

R3

Figure 28

Figure 31

B102163-0-1113Page 38

GRILL ASSEMBLY

GRILL

9. Fasten the lid handle to the grill body top with two #10-24 x 1”

screws. See Figure 32.

Figure 32

10. R3B models only: Place the briquet rack over the blue ame

burner only. See Figure 33.

11. R3B models only: Position the Char-Master briquet evenly on

the briquet rack without overlapping. See Figure 33.

°

90 ANGLE ON BRIQUETTE
RACK TO CENTER OF

Lid Stop

Attach the lid stop assembly to the grill bottom as shown in Figure 34.

Lid stop assembly hardware

Figure 33

12. Set the cooking grids.

Note: V-channel cooking grids are to be used over infrared
burners only.

13. Push valve knobs on to valves.

Note: Control Housing is used only when installing grill head
onto cart. See the instructions that come with the cart for Control
Housing installation instructions.

Figure 34

B102163-0-1113 Page 39

LPG

NAT

ADJUSTMENT SCREW

ADJUSTMENT SCREW

GAS CONVERSION TO NATURAL GAS

1. R3B Grills: Remove cooking grids, briquets and briquet rack
from grill.

2. Blue Flame Burner: Remove blue ame burner shield and
blue ame burner from grill (one 1/4-20 x 3/4 phillips screw for

burner). See Figure 35. Infrared Burner: Remove ignitor wire,
lugs and infrared burner from grill (one 1/4-20 x 3/4 phillips
screw for each burner). See Figure 35.

R3B

R3

Figure 35

3. Remove LP burner orices marked 1.25 mm for R3B. Re­move LP burner orice marked 1.3 mm for R3. See Figure

36.

5. Blue Flame Burner: Place burner shield and burners
into grill and insert burner tubes over orice ttings. Se­cure each burner with one 1/4-20 x 3/4 phillips screw from
Step 2.
Infrared Burner: Place infrared burners, ignitor, and lugs into

grill and insert burner tubes over orice ttings. Secure each

burner with one 1/4-20 x 3/4 phillips screw from step 2.

6. Grasp valve knobs and remove from valves.

7. The low input adjustment screws are located inside the two
valve stems. Use a small screwdriver to turn each adjustment
screw clockwise 1/4 turn (90 degrees). When valves are in

the "OFF" position, the slot in the adjustment screw should be

vertical. See Figure 37.

Figure 37

8. Remove the hose and regulator from the gas connection on
grill with adjustable wrench.

9. Connect the grill to the natural gas supply.
Attention: Before lighting your grill check all gas con­nections including the adjustment screws in valve stems
for gas leaks with a soapy water mixture.
Caution: Do not use the grill if a gas leak is detected until gas
leak is corrected. If a gas leak can not be stopped, do not use

grill. You must contact a qualied repair person.

10. Push valve knobs onto valves.

11. Apply the completed conversion label adjacent to the rating
plate label on the grill.

12. The natural gas inlet pressure at the grill is to be set at 7.0" of

inlet pressure.

13. Ignite burner on grill and observe ame pattern. If ame is yel­low in color or ame is lifting off burner, the air shutter on blue
ame burners only will require adjustment.

14. Beneath the control panel you can access the air shutter
which is located on the end of the burner tube.

15. Loosen phillips screw at air shutter, open air shutter for a yel-

low ame or close air shutter for a lifting ame. Tighten phillips

screw at air shutter.

16. Ignite burners on grill to verify burner ame characteristics.

17. Replace briquet rack and briquets and reinstall cooking grids.

Installation must conform to local codes or in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
Natural Gas and Propane Installation Code, CSA B149.1, or Pro­pane Storage and Handling Code, B149.2.

4. Install natural gas burner orice marked 49 into each orice

tting. Apply pipe compound to threads on orices prior to in-

stallation.

Figure 36

Caution: The grill and its individual shutoff valve must be
disconnected from the gas supply piping system during any
system pressure testing at test pressures in excess of 1/2
PSIG.

Caution: The grill must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 PSIG.

B102163-0-1113Page 40

INFRARED COOKING

General Overview

Broilmaster Infrared gas grills make it possible for you to enjoy
cooking outdoors quickly and effortlessly. In minutes, you can en-

joy steaks, hamburgers, poultry, pork chops, sh and other foods.

You can also cook more slowly if you wish. Broilmaster's optional
accessories are designed to enhance your grill's versatility.

Infrared Searing Method

Searing is a process that seals juices in food by cooking with in­tense heat for a short period of time. The juices stay in the food

where they belong and the outside gets coated with avorful

smoke. For best results, follow these procedures when cooking.

Searing Method

1. Follow the Burner Ignition procedures and operate the grill for
5 minutes or until the burners glow uniformly.

2. Set the Burner Output Knob to HIGH and place the food on
the cooking grid for 1 - 2 minutes, or until food lifts without
sticking.

3. Turn the food and repeat Step 2.

4. Depending upon your taste, continue cooking on HIGH, turn­ing the food frequently, or adjust the Burner Output Knob to

a setting between LOW and "medium" and continue cooking

until the food is cooked to your satisfaction. Turn as neces­sary (generally every one to three minutes).

During the searing period, ashing might occur when juices va­porize on contact with the cooking grid and burner surfaces. The

ashes and smoke greatly enhance the avor of food.

The intense infrared energy generated by your Broilmaster Grill has
other advantages. For example, food is evenly cooked throughout.
Also, upon contact with the cooking grids and burners, drippings

vaporize into avorful smoke that cooks back into the food.

Indirect Cooking with a Broilmaster Infrared Grill

Indirect cooking is a slower process used to prepare large main
dishes - roasts, hams, turkeys, etc. Foods are placed on one side
of the grill and the other side is lighted to produce heat.
To protect the infrared burner from damage, place a heavy-duty
disposable aluminum pan over the burner to catch drippings.

Note: Make sure the aluminum pan is the same size or larger than
the infrared burner. Any liquids that land on the burner while it is
not burning may cause it to break when ignited.

The pan may be lled part-way with liquid (water, marinade, etc.)

to enhance the moisture content of the meat, but take special care
not to spill anything onto the burner when adding liquids or when
removing the pan after cooking.

Flare-Up Control
NOTICE: NEVER DOUSE A FLARE-UP WITH LIQUID. IT WILL
DAMAGE THE BURNER AND VOID THE WARRANTY!

To minimize ame are-ups:

• Trim excess fat from meat.

• Reduce heat and reposition foods away from are-ups when

the occur.

• Prevent excess grease build up by periodically cleaning cook­ing grids.

Helpful Hints

1. Use the proper tools. Long handled tongs, spatula, knife, and
mitts or a hot pad for handling hot items. When turning or
moving foods, use tongs or a spatula, instead of a fork. Pierc-

ing the food with a fork allows the natural juices and avor to

escape.

2. Monitor meat temperature. Bring large cuts of meat, roasts,
or fowl to room temperature before cooking. Smaller meat
cuts such as hamburgers, hot dogs, or small steaks may be
cooked directly from the refrigerator. Note: Broilmaster does
not recommend cooking portion meats from a frozen state.

3. Start slowly. Infrared grilling is unlike other outdoor cooking
methods. It may take time to get used to the fast cooking pro­cess. As a benchmark, foods which generally cook in 20 min­utes or less on conventional grills cook in about one-half the
conventional time on a Broilmaster infrared grill. Please refer
to the Infrared Cooking Sample Times on page 42.

B102163-0-1113 Page 41

INFRARED COOKING SAMPLE TIMES

FOOD FOOD “DONENESS” APPROXIMATE COOKING TIME WITH INFRARED

Steak Pieces - 1” Thick Medium/Medium Rare 4 Minutes, 2 minutes per side

Medium Rare 6 Minutes, Turn every 2 minutes

Medium Well 8 Minutes, Turn every 2 minutes

Well 10 Minutes, Turn every 2 minutes

Steak - 1” Thick Medium Rare 4 Minutes, 2 minutes per side

Medium Well 8 Minutes, Turn every 2 minutes

Well 10 Minutes, Turn every 2 minutes

Pork Chops Medium Well 6 Minutes per side

Well 7 Minutes per side

Hot Dogs Done 4 Minutes, Turn as needed

Shrimp - 20 to 30 count Done 4 Minutes, Turn as needed

Beef Kabob - 1 1/2” Meat Cubes Done 12 Minutes, 1/3 Turn every 2 minutes

Hamburger - 1” Thick Done 14 Minutes, Turn every 2 minutes

Hamburger - 1/2” Thick Medium/Medium Well 7 Minutes, Turn every 2 minutes

Well 9 Minutes, Turn every 2 minutes

Boneless Chicken Breast - 3/4” Thick Rare - NOT RECOMMENDED 14 Minutes, Turn over every 2 minutes

Done 16 Minutes, Turn over every 2 minutes

Well Done - NOT RECOMMENDED 18 Minutes, Turn over every 2 minutes

Chicken Breast - Bone In Done 40 Minutes (Low), Turn as needed

Chicken Legs - Bone In Done 15 Minutes (Low), Turn as needed

Chicken Wings - Bone In Done 15 Minutes (Low), Turn as needed

Spare Ribs Done 8 Minutes per Side (High), Turn every 4 minutes

Cooking temperature setting is on HI unless otherwise specied.

Marinades and rubs will cause are-ups. Use caution with cooking foods seasoned in this manner.

Caution: Under-cooked and raw meat can cause serious illness. Cook all meats to USDA recommended internal temperatures.

Cooking times are provided as guideline only. For the best results use a high quality instant-read out thermometer and follow the USDA

recommended temperatures (www.usda.gov keyword "Is it done yet?").

NOTICE: NEVER DOUSE A FLARE-UP WITH LIQUID. IT WILL DAMAGE THE BURNER AND VOID THE WARRANTY!

B102163-0-1113Page 42

LIGHTING STICK
R734

KEEP HAND AWAY FROM
TOPOFGRILL WHEN LIGHTING
INFRARED BURNER

MATCH LIGHT HOLE
BLUE FLAME BURNER

OPERATION - PROPANE & NATURAL GAS GRILLS

Checking for Gas Leaks

Check for gas leaks every time you connect your Broilmaster

pro­pane gas grill to a Propane gas cylinder, when a connected cylinder
has not been used recently, or when either a natural or propane grill

is being used for the rst time.

Caution: Do not use an open ame when checking for leaks.
Checking for leaks with an open ame may lead to a re or

explosion, resulting in property damage or personal injury.

To check for gas leaks:

1. Use dish washing liquid and a little water to make a soapy solu-

tion.

2. Turn OFF the knob on the control panel.

3. Turn ON the gas at the supply or cylinder. A hissing sound

indicates a leak. Turn OFF the gas and repair the leak.

4. Apply the soapy water solution to all gas connections.

5. Look for bubbles. Bubbles indicate a leak.

6. If there are bubbles turn OFF the gas and repair the leak.

7. Turn the gas back ON and repeat the above procedures until

all leaks are repaired.

Air Shutter Adjustment For R3B Series Only

The burner (venturi) tube air shutter is preset at the factory so

that after ve minutes the burner ames are blue with well dened
cones. If, after ve minutes the ame is yellow, or there is a gap
between the burner and the ame, adjust the burner (venturi) tube

air shutter as follows:

1. Turn gas OFF and let the burner cool.

2. Beneath the control panel you can access the air shutter(s)

which are located on the end of the burner tubes.

3. Loosen shutter set screw

4. Close the air shutter to the minimum opening.

5. Light the burner, wait ve minutes and then carefully open the

air shutter until the ame is blue and well dened.

6. Retighten the set screw.

Operating Instructions

Before each use, inspect all hoses. If it is evident there is
excessive abrasion or wear, or the hose is cut, it must be
replaced prior to using your Broilmaster grill. Call your local Broil­master dealer for a replacement.

Using the Ignitor

Caution: If a burner fails to light after 5 seconds, turn the burner
OFF for 5 minutes, to allow the gas to clear, then try again.

Note: Each burner must be lit individually.

1. Turn knob on the grill CLOCKWISE to the OFF position.

2. Turn ON gas at the source.

3. With the grill lid open, push and turn the burner control knob
COUNTERCLOCKWISE to Hi.

4. Push and hold the ignitor button until the burner lights (approxi­mately 5 seconds).

5. If a burner does not light, turn OFF all gas and refer to the
Troubleshooting section of this manual.

6. Repeat steps 3 through 5 for other burner.

Using Matches to Light the Grill

Caution: If a burner fails to light after 5 seconds, turn the burner
OFF for 5 minutes, to allow the gas to clear, then try again.

Note: Each burner must be lit individually.

1. Turn knob on the grill CLOCKWISE to the OFF position.

2. Turn ON gas at the source.

3. Open the grill lid.

4. For Blue Flame grills, insert a burning long wooden match
through the lighter hole on the left side of the grill. For Infrared
grills, insert the lighting stick with a long wooden match attached
through the cooking grid to ignite the infrared burner from the
top. See Figure 38.

5. Turn the burner control knob COUNTERCLOCKWISE to HI.

6. If a burner does not light, turn OFF all gas and refer to the
Troubleshooting section of this manual.

7. Repeat steps 3 through 6 for other burner.

B102163-0-1113 Page 43

Figure 38

OPERATION - PROPANE & NATURAL GAS GRILLS

Before Cooking

Before cooking on a grill for the rst time, it should be operated to

burn off any oil residue from the manufacturing process.

1. Raise the grill lid.

2. Light grill burners.

3. Burn on HI for ten minutes.

4. Close the lid and burn on LOW for an additional ten minutes.

5. Turn OFF gas. The grill is now ready for use.
Note: NEVER close the lid with the infrared burner on HI.

Preheating

Before cooking on a gas grill, allow the grill to preheat on HI for 5
minutes with the lid open.

This uses very little fuel and provides better avor.

WARNING!

HOOD MUST BE OPEN WHEN LIGHTING GRILL BURNERS,
WARMING UP THE GRILL, AND WHILE GRILLING.
HOOD MAY ONLY BE CLOSED WHILE INFRARED IS IN USE
AND BOTH KNOBS ARE SET ON "LOW," OR WHILE BLUE
FLAME BURNER IS IN USE ONLY, OR WHEN THE GRILL IS
NOT IN USE.

AVOID WATER DAM-

AGE TO BURNER!

NEVER ALLOW WATER TO
CONTACT THE BURNER AS
DAMAGE WILL RESULT.
WATER DAMAGE IS NOT
COVERED BY YOUR BROIL­MASTER WARRANTY.

B102163-0-1113Page 44

BLUE FLAME BURNER MAINTENANCE

Cleaning the Grill

Caution: To prevent injury, do not clean a hot grill.

Note: Do not use a commercial cleaner on the cooking grids.

For baked on residue use a grill brush on the cooking grid and
other components.

Burn Off

This process is much like that used in self-cleaning ovens and is

most efcient when completed after each use of the grill.

Caution: Do not open the grill during the burn off process.
Opening the grill during the burn off process may cause a

sudden grease re are up that could burn your face and arms.

Wait until the grill has cooled before opening.

1. Turn gas knob to HI. Close lid and allow the grill to burn for ten
minutes, or until no smoke is present. Do not allow the grill to
burn for more than 30 minutes.

2. Turn gas knob and supply to OFF and allow the grill to cool.

3. Wipe COOL grill with a damp cloth to remove soot.

Grill Bottom

Periodically remove cooking grids and Char-Master Briquets or

avor screen to clean the interior of the grill. Scrape off baked on

residue with a putty knife or grill brush and rinse with water. Clean
the bottom air holes with a small knife.

Blue Flame Burner Maintenance

Visually inspect the burner ames with each use. Five minutes after
lighting, the ames should be blue and have well dened cones.
See Figure 39. See the troubleshooting section if the ames are

yellow or lift off the burner.

Stainless steel burners often turn reddish brown after use. This does
not affect the performance of the grill. When cleaning the interior
of the grill, remove the burners and clean with a grill brush. Wash
with water and a mild detergent.

Grease Tray

Empty periodically. Replacement tray liners can be purchased at
most supermarkets where disposable aluminum baking pans are
displayed.

Burner (Venturi) Tubes

The burner (venturi) tubes allow air and gas to mix prior to burning,

thus ensuring an efcient ame. Spiders or other small insects may
build webs or nests inside the tubes obstructing air ow. Fire, or
ashback, can occur, in and/or around obstructed burner (venturi)

tubes and can cause damage to components beneath the grill or an
unsafe condition. To reduce risk, inspections and cleaning should
be performed at least twice monthly when spiders are active. If the
grill has been unused for an extended period of time inspect the
tubes before using the grill.

Clean burner (venturi) tubes as follows:

1. Remove the cooking grids and briquet rack (R3B only).

2. Remove the burner from the grill.

3. Use a small exible brush to remove any debris from the burner

(venturi) tube.

4. Flush with water.

5. Allow the burner (venturi) tube to dry before reinstalling.

6. Reinstall the burner, briquet rack and briquets and cooking grids.

Exterior

Clean regularly with a solution of mild detergent and hot water.
Touch-up paint is available from your dealer. Broilmaster protec­tive covers are recommended. Stainless steel components can
be easily cleaned with a spray-on stainless steel cleaner found in
most hardware stores.

Char-Master Briquets
If the briquets did not come clean during burn off, after cooling turn
them over. The residue will burn off during warm-up for the next use.

Correct Flame Pattern

B102163-0-1113 Page 45

Incorrect Flame Pattern

Figure 39

INFRARED BURNER MAINTENANCE

General Overview

Proper care, maintenance and cleaning will help ensure a long life
for your grill. Periodic cleaning will help avoid accumulations of

ammable grease and other debris.

Exterior

Clean regularly with a solution of mild detergent and hot water.
Touch-up paint is available from your dealer. Broilmaster protec­tive covers are recommended. Stainless steel components can
be easily cleaned with a spray-on stainless steel cleaner found in
most hardware stores.

Protection of Burners

The burners of your grill are designed to provide a long life of
satisfactory performance. However, there are steps you must take
to prevent cracking of their ceramic surfaces, which will cause the
burners to malfunction. Following are the most common causes of
cracks and the steps you must take to avoid them. Damage caused
by failure to follow these steps is not covered by your grill warranty.

IMPACT WITH HARD OBJECTS - Never allow hard objects to
strike the ceramic. Take particular care when inserting or removing
the cooking grids and accessories into or from the grill. If objects
such as these fall onto the ceramic, it is likely to crack the ceramic.

IMPAIRED VENTILATION OF HOT AIR FROM THE GRILL - In order
for the burners to function properly, hot air created by the burners
must have a way to escape the grill. If the hot air is not allowed
to escape, the burners may become deprived of oxygen, causing

them to backre, especially if the burner output is set at HIGH. If

this occurs repeatedly, the burners may crack. Never operate your
grill with very little or no open space at the cooking surface (the

cooking grids provide sufcient open space.

Examples:

• DO NOT operate the grill on "HIGH" with the hood closed.

• DO NOT use accessories in combinations that cover more than
75% of the cooking surface with solid metal.

• DO NOT cover the entire surface with aluminum foil, a large
pan, etc.

WATER AND OTHER LIQUIDS - When the burners are in operation,

their intense heat is normally sufcient to vaporize any drippings,

marinates or sauces that contact the surface as a by-product of
grilling. This does not include water thrown into the grill to douse a

ame. Cold liquid contacting a hot surface in substantial amounts

can cause the surface to break. Also, if the ceramic or interior of a
burner becomes wet while not in use, later operation of the burner
can create steam, which may produce enough pressure to crack
the ceramic. In addition, repeated soaking of the ceramic will cause
it to swell and expand. This expansion will create pressure on the
ceramic and cause it to crack and crumble.

To prevent burner damage caused by liquids, please do the fol­lowing:

• Never throw liquid into the grill to control a are-up.

• Never expose the burners to the risk of soaking by rainfall,
sprinklers or otherwise. We recommend that the grill be cov­ered with a heavy duty vinyl cover at all times when it is not in
use. Do not attempt to operate your grill in the open air while
it is raining. Finally, using the grill, close the hood as soon as
the burners are off so that, if it rains, the burners will not be
exposed to direct rainfall while the grill is cooling.

• If standing water is in the grill (because of exposure to rainfall,
etc.) examine the ceramic burner surfaces for evidence of pos­sible water soaking. If the ceramic appears to be wet, remove
the burners from the grill and turn them upside down to empty
any water from the burner box. After draining all the water, place
the burners indoors and allow to dry thoroughly. Also, empty
any water standing in the grill's drip tray. Then, reinstall the

burners. After testing for gas leaks around all ttings, resume

normal use of the grill.

Cleaning

CAUTION: ALWAYS ALLOW THE GRILL TO COOL BEFORE
CLEANING. DO NOT LET LIQUIDS COME IN CONTACT WITH
THE BURNER SURFACE AT ANY TIME.

Grease Tray

Empty periodically. Replacement tray liners can be purchased at
most supermarkets where disposable aluminum baking pans are
displayed.

Cooking Grids
Burn Off

This process is much like that used in self-cleaning ovens and is

most efcient when completed after each use of the grill.

Because of the high intensity of the Infrared burner, any drippings
and food particles that fall onto the burner surface are immediately
incinerated. However, some debris and residue may remain. To
remove this residue after cooking, turn the grill on HIGH for 5-10
minutes with the hood OPEN.

Standard Cleaning

The cooking grids may also be removed and cleaned with a grill
brush and soapy solution. Standard oven cleaners may be used
for further cleaning. Rinse the cooking grids thoroughly with clean
water before using.

Maintenance

The Broilmaster requires very little maintenance. However, a

periodic inspection of orice openings and venturi inlets to clear
obstructions to gas ow is recommended.

Burner Head

To maintain the performance of the Infrared burner it is important
to operate the grill on HIGH for at least 5 minutes after each use.
This procedure will leave some ash on the surface of the burner
head. If it accumulates in excessive amounts, it will clog the small
ports in the ceramic surface. To prevent this blockage, remove
the cooking grid and the burner screen, and vacuum the burner
surface with a low-suction vacuum cleaner every six months, or
as necessary. When completing this procedure be careful not to
scrape or strike the ceramic with the suction device, which may
damage the ceramic.

B102163-0-1113Page 46

TROUBLESHOOTING

Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise.
The following troubleshooting guide lists several possible problems and their probable cause and solution.

Problem Cause Solution

Burner will not light. Gas injector not inserted in venturi tube. Realign/engage gas injector with the venturi tube.

Clogged gas injector. Remove gas injector from gas control assembly

and clean.

Obstruction in gas line. For propane models, ensure gas valve on cylin-

der is OFF. Remove exible hose and blow out

any debris.

Spider webs in venturi tubes. Clean venturi tubes. See Maintenance Section.

Misalignment of collector box and burner. Position electrode properly. Clean collector box.

Out of gas. Rell LP gas cylinder. If natural model, turn on

gas at source.

Dead battery. Replace with AA Alkaline battery.

Inadequate grill temperature. Poor combustion. Adjust air shutter.

Misalignment of venturi tube and gas injec­tor.

Inadequate gas pressure. Contact gas supplier for assistance.

Incorrect orice/valve setting. Refer to gas conversion instructions in this

Flames off the burner. Cold grill. Preheat grill at least 5 minutes on HI with the grill

Misalignment of burner tube and gas injec­tor.

Realign/engage gas injector with the venturi tube.

manual.

lid open.

Realign/engage gas injector with the burner tube.

Poor combustion. Adjust air shutter.

Extreme wind. Turn or shield grill.

Yellow ames. Air shutter improperly set. Open air shutter.

Spider webs in venturi tubes. Clean venturi tubes. See Maintenance Section.

Seasoning salts on burner. Clean by washing burner with mild detergent.

Oil lm on burner. Allow burner to operate on HI for 10-15 minutes.

Low heat with knob in "High" posi-

tion.

Infrared back burner won't light. Check the burner inlet for obstructions.

Check for proper gas supply and pressure.

Pre-heat grill for a full 15 minutes.

If using L.P. gas, check for empty tank.

Check for kinks in supply line.

If only one burner appears low, clean burner,
clearing ports of any obstructions.

Grill may be in a dusty area. Move to a less dusty
area if possible.

B102163-0-1113 Page 47

Your Broilmaster® Premium Gas Grill is identied by model number, serial number, and

gas type. This information is provided on a product identication label located on the

grill’s control panel. For your convenience, complete this section for future reference
when contacting your dealer.

Model No. Dealer

Serial No. Dealer Phone No.

Gas Type: Propane Natural Date of Purchase

If you have a general question about our products, please e-mail us at [e-mail].

If you have a service or repair question, please contact your dealer.

BROILMASTER

A Division of Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Visit our web site at www.broilmaster.com

®

B102163-0-1113Page 48