Broadys Fp 700, Fp 780, Fp 900, Fp 1100 Installation Instructions Manual

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Page 1

14 December 2010

FPSG & FPEG 700-780-900-1100

GAS OPEN FIRE’S

Installation Instructions into Wood or Block Alcoves

Warmington Gas Cowl

S/S Flashing

( Top Venting can also be through S/S Flashing . See Flashing Detail in Spec )

Gas Firebox

Hearth

Warm Air Outlet

Vent

Warmington Flue System

Timber Framing

Cool Air “Caitec Vents” Inlet Vent

A Certified Craftsman Gas Fitter and Certified Electrician are required to run Power and Gas Supplies as required to the unit and any Commissioning as

Keep these Instructions for further reference……Ensure that you have the correct and current installation details for the Broady’s Fire

part of the Installation process . The heater must be Installed according to these Instructions and in Compliance with all relevant building , gas fitting,

Read all the instructions carefully before commencing the Installation. Failure to follow these instructions may result in a fire hazard and void the warranty

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Installation to Comply with NZS 5261 / 5262:2003

Fire, flue system and instructions to comply with NZS 5261/5262 :2003

Installation

The Broady’s unit is to be Installed by a Certified Broady’s Installer or an Approved NZHHA Installation Technician .

See www.homeheat.co.nz/members for a Certified NZHHA SFAIT Installer in your area .

electrical and other statutory regulations.

IMPORTANT

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14 December 2010

POINTS TO CONSIDER PRIOR TO INSTALLATION

Location of the Fire. Open Fires are better located at one end of a room or area, as they project the heat away from their opening .

Venting to the Cavity.

This air is to allow the Cavity to Vent the Warm Air. This Warm Air helps keep the Fire and Flue System form getting to Cold . If the Flue and Fire get to Cold the System

may soot often and require cleaning. Each Fire has different ways of venting the cavity .

The Topography of the Land .

The slope and position of the Land in relation to the Home has a bearing on how the wind will interact with the Fire and Flue System. Care needs to be taken to ensure

that the Flue Termination is in the correct position to maximise performance .

The Prevailing Wind.

Care needs to be taken to ensure that the Flue Termination is in the correct position as wind and gusts that hits the Flue and Cowl System may overcome the Cowl and

draft back down the Flue into the Home. This can be a combination of down draft and high pressure.

Hearth and Plinth:

The height of the Hearth off the Floor. The Finishing that is to be used on the hearth is to be allowed for at the design stage.

Positioning of the Flue System:

There is a maximum distance that an Offset Flue can be Installed. Reference to AS/NZS : 2918 , NZS 5261:2003

Flue and Fire Clearance:

To be maintained to the Manufactures Instructions.

Pressure Differential, Venting & External Air into the Building : All fires need air to burn and draw correctly, Kitchen Fans, Air Conditioning units, High Wind Zones, Naturally forming Draft spaces, can all have an effect on the

pressure difference from inside the building to the outside. A lower pressure in the building may induce a draft down the flue system and back into the building causing the fire to smoke or spill into the building. Care needs to be taken at the design and installation stage to adequately vent the building, or some mechani- cal system to ensure that there is always a neutral or positive pressure at the fireplace and a negative pressure at the flue outlet. This will ensure that the draft in the flue system is always to the outside.

“CAITEC AIR” the limits and requirements. See details in these Spec’s or contact your local Agent.

Wind Noise:

You may encounter wind noise in some installations. It is recommended to use an enclosed chase with a chimney pot to help reduce noise.

There will always be some noise from the flue systems of all fireplaces.

INSTALLATION ORDER OF OPERATIONS

Prior to Construction and Installation Important Notes:

1. Consult a Certified Craftsman Gas Fitter for correct Gas Installation.

2. Install to NZS 5261: 2003 (or current standard).

3. Install to manufacture’s specifications.

4. All New Installations require a permit.

5. Allow for gas supply to heat cell at R.H. rear, and power supply to L.H. rear if required (check product).

6. For special requirements concerning materials (Timber Mantle and Surrounds) within close proximity of Broady`s products, please contact Technical Consultant .

7. Stage 1: Frame Construction Procedure by Builder.

1. Mark out Flue Centre.

2. Mark out Heat Cell Clearance requirements.

3. Build Timber Framing to Heat Cell Clearances and Chimney Chase Clearance requirements.

4. Ensure that the front face of Heat Cell Clearance alcove is left open and unframed to enable Installation of the Firebox. The Chimney Chase is left unlined for Installation of the Flue.

5. Construct Plinth only, to required height. *

Stage 2: Install Procedure by Certified “Broadys Installer”only.

1. Fit Fire to Plinth.(Ensure Gas Supply Line is fed through R.H. Side of Firebox.)

2. Fit Flue System.

3. Fit Cowl and Flashing System.

4. Fit Vents to Heat Cell Alcove and Chimney Chase, to cool the Heat Cell and ensure efficiency of CAITEC Technology.

5. Stage 3: Finishing Procedure by Builder.

1. Construct Hearth to required thickness. *

2. Finish Framing of Heat Cell Alcove.

3. Close in Heat Cell Alcove and Chimney Chase.

4. Finish Heat Cell Alcove and Hearth to customer’s requirements (e.g. paint / tiles).

5. * Note: Certified Installer can Install Hearth and Plinth.

Maintenance.

Visually Inspect Fireplace and Flue System.

Ensure that Firebox is operated according to the Manufacture’s Instructions.

our local Broady`s

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 3

FIREBOX DIMENSION

14 December 2010

Firebox Fp

700

Firebox Width A 710 790 910 1110 Firebox Height B 600 600 600 600 Firebox Depth C 440 440 440 440 Flange Width D 800 880 1000 1200 Flange Height E 650 650 650 650 Insulation Kit Width F

Insulation Kit Height G 630 630 630 630 Insulation Kit Depth H 485 485 485 485 Centre of Flue I 315 315 285 285 Flue J 200 200 250 250 Flue Liner K 250 250 300 300 Fascia Width L 860 940 1060 1260 Fascia Height M 680 680 680 680

Fascia Section

Heat Output

Range* 6-7 7-8 8-9 9

*Estimated unless stated otherwise.

FIREBOX HEAT CELL CABINET

Minimum Flue Height

795 875 995 1195

80 80 80 80

780

900

1100

Note:

DO NOT FRAME OUT TO THESE DIMENSIONS CHECK HEAT CELL ALCOVE ON PAGE 5 & 6.

Flue Height 3600

Measured From Top of Firebox B + 3600

Seismec Restraint

Secure firebox through anchor positions provided, (Through base of fire).

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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14 December 2010

IMPORTANT NOTES :

GAS SPECIFICATIONS Tested to : AS 4558

NOTE : All Test Pressures are tested by an Independent Test Lab * Inlet Pressure not to exceed 4.0KPa

MODLE Fp 700 Fp 780 Fp 900 Fp 1100

LPG

Nominal Pressure kPa 2.75 kPa 2.75 kPa 2.75 kPa 2.75 kPa

Nominal Injector Size mm Burner Pressure High kPa 2.5 2.5 2.5 2.5

Burner Pressure Low kPa MJ/h Falme Effect Output Only Effect Effect Effect Effect

Supply Pipe Size dia—min

Natural Gas

Nominal Pressure kPa 1.5 kPa 1.5 kPa 1.5 kPa 2 kPa

Nominal Injector Size mm

Burner Pressure High kPa

Burner Pressure Low kPa MJ/h

35 41 48 60

Flame Effect Output Only Effect Effect Effect Effect Supply Pipe Size dia—min 3/8” 1/2” 1/2” 5/8”

2 X 1.1mm 2 X 1.2mm 2 X 1.3mm 2 X 1.4mm

0.75 0.75 0.75 0.75

29 38 42 50

3/8” 3/8” 3/8” 1/2”

2 X 1.8mm 2 X 2mm 2 X 2.2mm 2 X 2.4mm

1 1 1 1

0.3 0.3 0.3 0.3

Lab. Test No GL 923 GL 900 GL 834 GL 876 Lab. Test Dates ESS Declaration No: 1149420106 1149520106 1149720106 1149820106

SEISMIC RESTRIANTS

Seismic Restraint

Secure Firebox through anchor points provided

20/04/2010 26/02/10 26/06/09 24/12/09

HEARTH & PLINTH CONSTRUCTION DETAILS

Note: Hearth and Plinth Construction.

Plinth to be Offset above Hearth by the Hearth Finishing’s ( e.g. Tiles / Granite / Solid Plaster / etc )

Raised Hearth’s & Plinth’s with Canter Levered Hearth’s must be adequately supported to take the weight in Accordance with the NZ Building Code .

Offset for Hearth finishing

Offset

This is a Raised & Canter Levered Hearth. See page 15 for further Raised Hearth Detail

*Note: If Solid Plastering the Heat Cell Structure, it is recommended to use a Fibreglass Mesh with a Latex Based Plaster to minimise the chance of the Solid Plaster cracking. (See your Solid Plasterer for correct materials and applications).

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 5

TIMBER FRAMING & TRIM OUT DETAILS

Firebox

Heat cell Clearance Width O Heat Cell Clearance Height P Heat Cell Clearance Depth Q Hearth Width R Hearth Projection S Chimney Chase Clearance Window Height V Window Width W

700

810 895 1010 1210 660 660 660 660 535 535 535 535

1100 1180 1300 1500

300 300 300 300 350 350 400 400 660 660 660 660 810 895 1010 1210

780

900

14 December 2010

1100

MINIMUM HEAT CELL ALCOVE CLEARANCES & FRAME OUT

Warm Air Vent

Window Height ‘V’ must be measured from top of Hearth .

COMMON ALCOVE FRAMED

OUT TO 2.4 MTR HIGH

Standard

2400mm Stud

Hearth Height

Cool Air external Intake Vent

Note:

Centre Line of Flue is `NOT’ in Centre of Alcove

Note:

All Framing Dimensions are Internal Only

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 6

TIMBER : PLAN, FRONT ELEVATION & CROSS SECTION

Firebox

Hearth Width R 1100 1180 1300 1500 Hearth Projection S 300 300 300 300 Alcove Width O 810 895 1010 1210 Alcove Depth Q Centre of Flue I 315 315 285 285 Chimney Chase Clearance T 350 350 400 400

700

535 535 535 535

780

900

1100

14 December 2010

Note:

Centre Line of Flue is `NOT’ in Centre of Alcove

BLOCK : PLAN, FRONT ELEVATION & CROSS SECTION

Firebox

Plinth Width Plinth Depth Hearth Width Hearth Projection Centre of Flue

700

810 1210 1210 1210

600 600 600 600

1100 1180 1300 1500

300 300 300 300

315 315 285 285

780

900

1100

Note:

Centre Line of Flue is `NOT’ in Centre of Alcove

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 7

BLOCK ALCOVE & TRIM OUT DETAILS

14 December 2010

Firebox

Heat cell Clearance Width OO

Alcove Clearance Height PP Alcove Clearance Depth QQ

Window Height VV Window Width WW 800 880 1000 1200

Chimney Chase Clearance TT

700

810 1210 1210 1210

2400 2400 2400 2400

600 600 600 600 630 630 630 630

350 350 400 400

780

900

1100

Warm Air Vent

Note:

Centre Line of Flue is `NOT’ in Centre of the Chimney Chase

MINIMUM HEAT CELL BLOCK ALCOVE CLEARANCES

Warm Air Vent

Cool Air external Intake Vent

Note:

Ensure that the Fire and Flue System is Installed before the alcove access is blocked off . Block modules may vary to the drawing . (See Blocklayer)

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Cool Air external Intake Vent

Page 8

FLUE DETAILS DIMENSIONS

Minimum Flue Height

Flue details

Cowl 1 Flue Diameter 3 Liner Diameter 3 Spacer 3

Bottom Spacer

NOTE:

No:

700

780

900

200 200 250 250 200 200 250 250 250 250 300 300

200/250 200/250 250/300 250/300 200/250 200/250 250/300 250/300

1100

Flue Height 3600

Measured From Top of Adaptor B + 3600

Ensure that a Standard Tested Broady’s Flue System is used on the Broady’s Fires.

FLUE SYSTEM INSTALLATION GUIDE

14 December 2010

This is a general installation guide only – Contact a “NZHHA Installer” or Gas Fitter for Installation Advice.

1. Install the first length of flue pipe with the crimped end down, inside the Adaptor collar, ensure that the flue pipe is sealed into the collar with exhaust sealant. Rivet the flue in 3 places around the Adaptor collar. Place a bottom spacer around the flue pipe approximitaly150mm above the adaptor collar. Secure in position by tightening the screw and nut.

2. Install the second length of flue pipe with the crimped end down and fit by riveting in at least 3 places around the flue pipe joint. Ensure that the flue is sealed into position with sealant.

3. Install the first section of flue pipe liner with the Crimped end up, over the flue pipe and over the spacer that is fixed to the flue pipe. This spacer will keep the liner concentric about the flue pipe.

4. Position flue spacer at the flue pipe joint for every length of “Flue pipe” and “Liner”.

Repeat the Steps from 1 – 4 to the installed required height of the flue system. The flue system is to comply with

ASNZS 2918:2001 4.9.1 & NZS 5261/5262:2003

• a “the flue pipe shall extend not less than 4.6m above the top of the floor protector.”

• b “ the minimum height of the flue system within 3 m distance from the highest point of the roof shall be 600mm

above that point.”

• c “the minimum height of the flue system further than 3 m from the highest point of the roof shall be 1000mm above the roof penetration.”

• d “no part of any building lies in or above a circular area described by a horizontal radius of 3 m about the flue s

stem exit.”

IF FLASHING CONE NEEDED

1. NOTE: The last length of flue pipe needs to extend past the liner so that when the “top spider” and the “Flashing cone” are fitted, that the “flashing cone” and the “flue pipe” are flush, or that the “flue pipe” is 5mm lower that the “Flashing cone”.

2. Fit the “Top Spider” into position, ensure that the legs of the spider are fitted inside the liner and that the spider is positioned hard down onto the liner and tighten with the screw and nut.

3. Place the “Flashing cone” over the “flue pipe” and press hard down onto the “Top Spider”. (Note that the “Flue pipe” and the “Flashing Cone” are either flush or the “Flue pipe” is 5mm Lower than the “Flashing cone”.) Ensure that the “Flashing cone” is clear for the venting from the “Liner” and the “flue pipe”.

4. Fit the “Cowl” to the top of the flue pipe. The “Cowl”, “Flashing cone”, and the “Flue pipe” can be secured to each other with the uses of a stainless steel self tapping screw. This will allow the “Cowl” to be removed for cleaning.

5. Flue system may require Bird Proofing due to the installation and locations, discuss this with your installer for the best advice.

6. If the Flue system is installed into a “Chimney Chase”, allow for air vent as close to the top of the chase as practical, or allow venting through the “Chimney Chase Flashing”. A “Venting Flashing cone” and a 25mm gap around the Liner with a “Venting Flashing Cone-Spider” can be used. Ref : to Figures ……in this specification.

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 9

14 December 2010

FLUE PENETRATION Vented through Alcove (Single lined Flue System)

FLUE PENETRATION Vented through Alcove (Double lined Flue System)

FLUE PENETRATION Vented through Top Flashing

Note :

External Requirements Refer to AS/NZS2918:2001 4.9.1/ NZS5261/5262:2003

Install Flue system to AS/NZS2918:2001/ 5261/5262:2003

When using a rubber or Bitumen flashing (Butynol, Dectite) an Additional Flue pipe Baffle is required.

All external air vents & ceiling penetrations must be bird proofed with permanently fixed screens.

All flashing to comply with E2.

All external air vents and ceiling penetrations are to be Vermin and Rodent proof.

Test Report Number Date of Report

04/1039 20th July 2004 04/1040 20th July 2004 04/1041 20th July 2004

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 10

CHIMNEY CHASE FLASHING DETAILS

Note:

Flashing Spigot height is determined by the Insulation that is fitted under the Flashing … See Details at bottom of page.

14 December 2010

“CHIMNEY CHASE FLASHING” AND “AIR VENTILATION” OPTIONS :

VENTING THROUGH CHIMNEY CHASE

“No Insulation under flashing”

VENTING THROUGH FLASHING

“Insulation under

flashing”

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 11

FLUE HEIGHT MINIMUM DETAILS

14 December 2010

The Flue exit is to comply to ASNZS 2918 : 2001

3D View

FRAME OUT AND TRIM OUT DETAILS FOR CHIMNEY CHASE

Option X – Singled Lined Flue System Option Y – Double Lined Flue System

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 12

COMBUSTIBLE MANTLE CLEARANCES

14 December 2010

HEARTH CLEARANCES

Note: For Combustible Floors

Minimum Hearth of 300mm (A) must be maintained at any given height.

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 13

14 December 2010

Fp SG & Fp EG Range: Gas Convection Fireplaces

TO THE INSTALLER / GAS FITTER and ELECTRICIAN

NOTES :

• Service annually or more if required.

• Custom built to clients requirements to NZS5261/5262:2003 Clause B2.3

• The Appliance and Flue System must be installed in accordance with NZS5261/5262:2003 and the appropriate Building codes.

• The Appliance and Flue System must be tested in accordance with NZS:5261 and the appropriate Building codes.

FLUED GAS APPLIANCES All Gas Fires requiring Tested Flue Systems shall be Installed to the requirements of NZS 5261 and shall be appropriately designed and constructed to permit safe and effective use. This Appliance must be flued to the outside atmosphere. All Broady`s Fires must be Installed with a minimum Approved Broady`s Gas Flue and Liners .

GAS TYPE All Gas Fires shall operate safely on the Gas Type specified on the Appliance and shall comply with the requirements of The Gas Act 1992 .

APPLIANCE SAFETY Any Gas Fire Appliance shall comply with the safety requirements of NZS 5262 or any one of the Standards listed or referred to in "related

documents" of this Standard .

ELECTRICAL REQUIREMENTS All Gas Fire Appliances Installed with Mains Supplied Electrical components for associated use with these Appliances, must comply with The Electricity Regulations 1993.

ELECTRONIC CONTROL SYSTEMS Any Gas Fire Appliance Installed with Manual or Programmable Electronic Control System shall be tested and/or approved by a Recognised Person or Authority.

of 3.6m of

SEISMIC RESTRAINTS All Fires used for Domestic and Commercial Purposes shall be firmly secured (unless defined as portable or mobile) to prevent dislodgement

from their point of fixture or Installation during Seismic Activity. Such Restraint must be of a reasonable expectation .

GAS CONNECTION

A Gas Certificate must be obtained for the Installation and Commissioning of this Appliance and Flue System .

Check that the Gas Type Specified on the Data Plate is correct for the available supply (LPG or NG).

A Copper Gas supply capable of supplying the correct MJ/h , should be brought into the rear of the Installation Cavity through the hole provided . A Flare Nut is provided on the Burner for Gas Connection to the Appliance .

COMMISSIONING AND TESTING OF FIREPLACE (To be carried out by Gasfitter)

Read all the instructions before commissioning. Install coals and logs and burner before commission.

Light appliance and check HIGH/LOW settings. Check operation of appliance and adjust to suit.

Adjust control valve setting if required. After a period of running (30min Plus) check the setting of the pilot and adjust if required. See Spec’s for details.

Extinguish appliance, remove test equipment and secure test nipple. Check for Gas Leaks.

Note* The Control Valves are factory set and should not require adjustment.

GAS FITTER TO CARRY OUT STANDARD TESTING FOR COMMISSION:

•

Spill test taken at top of opening with smoke or smoke match,

FITMENT OF BURNER

• Leak testing appliance and joints,

• Correct operation of the burner and coal and log lay out,

• Test gas pressures high and low, drop test on supply line,

• 5 second light time across burner, Other testing that may be required.

• Ventilation requirements to the standards,

• Hand over to Client, tests and comply to NZS:5261.

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Burner may be

To the Firebox

Secured

(Optional)

Gas Supply Pipe

Into Fire ,

by Gasfitter .

See Spec’s for

Pipe Size.

Page 14

14 December 2010

VERMICULITE (COURSE) (To be set by Gasfitter)

General Coal orientation fro optimum effect.

APPLYING THE VERMICULITE : (Course—must be larger than the burner plates holes so not to block them)

Apply with care a thin layer of Vermiculite over the Burner, just enough to cover the Burner Tray only .

NOTE: If the burner flame is uneven, the Vermiculite may need to be changed or sifted to remove the smaller pieces that can block the burners holes. The smaller pieces can ,cause uneven burn and the unit to run dirty.

COALS AND LOGS (To be set by Gasfitter)

Gloves should be worn when handling Ceramic Fibre Coals & Logs : care needs to be taken when handling Coals & Logs , Due to the Carbon on the Coals can stain the surroundings.

HELPFUL HINTS : When Hot use Metal Tongs.

Apply a thin layer of Vermiculite over the Burner , just enough to cover the Burner Tray only as shown above.

1 : Bottom Row : Assemble 2 Bottom Rows of Coals onto the Vermiculite Base . 2 : Top Row : Assemble 2 Top Rows of Coals onto the Bottom Row .

1 : Bottom Row

Each Coal randomly positioned with the Torn (roughest) Face Outward . Ensure Coal positioning does not directly block the 3 Flame Pilot .

The placement of the Coals & Logs may vary to make an even Flame Pattern .

2 : Top Row

Slide R & LH Grate Pins into Holes located on the Burner Side plates .

Model SG780 Shown: Total number of coals will vary per model.

Logs and Twigs may be scattered to achieve best Visual Effect .

Fit Burner Grate by sliding R & L Side Metal Pins on Grate, into Holes Located on Burner Side Plates , as shown below .

Model

Fp 700 Fp 780 Fp 900

Fp 1100

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Number of Coals per Row Number of Rows

Bottom Top

6 5 2 2

8 6 10 9 2 2 11 10 2 2

Bottom

Top

Total Coals

Total

22 28 38 42

Page 15

FASCIA KIT (Black or Stainless Steel)

Locate the three self-tapping screws provided into the under-side of the top ledge of the firebox

Remove the backing tape from the adhesive Velcro pads at the bottom of each fascia side

Offer the fascia into position locating the three screws into their associated slots - tighten screws

Apply firm pressure to the bottom edges to bond the Velcro tape

The fascia may be removed at any time by loosening the screws and parting the Velcro

Please refer to additional sheet for Burner Ratings and Frame-out details.

Note:

Fascia is Fitted at the end of the Installation process and may be after the wall and surroundings have been completed .

14 December 2010

OPERATION OF YOUR GAS CONVECTION FIRE (Manual ONLY)

Your Fire must be Installed and Tested by a suitably qualified Gasfitter prior to use.

To light :

Lower the control-cover by pulling it outwards .

Depress the Ignition Switch and hold in the 'PILOT' position for 3-5 seconds. (This may take some time for the Gas to come

through to the Pilot-3 Flame)

Strike the Igniter by turning to the 'STAR' position , maintaining the Switch in a Depressed State ; (repeat steps 2 & 3 if neces-

sary)

Once the Pilot Flame is lit, hold this position for 3-5 seconds , release from the Depressed State

before setting the Flame Control to Full , it may take 3-5 seconds for the Burner to Light .

Once the Flame Bed is established, set the Flame Control to the desired level & close cover.

To shut down :

Open control cover by pulling it outwards.

Turn control switch to 'PILOT'. Flame bed will extinguish.

Pilot light may be left running or extinguished by switching to 'OFF' before closing cover.

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 16

14 December 2010

ADJUSTMENT OF HI—LOW PRESSURE (Manual ONLY) (Only to be Adjusted by Gasfitter)

Adjustment of High & Low Settings Must be Carried out by a Certified Gas Fitter Only .

Note* Control Valves are Factory Set but may require adjustment onsite .

Turn Appliance Off & Remove Front Plastic Cover on Igniter , Pull Cover to Slide off .

Unscrew Test Nipple on the Burner Manifold & fit the Test Gauge Securely - See Diagram

* To Set the High : Light the Burner & turn to High - Then Adjust the High Screw to the Desired Pressure . See Spec’s

* To Set the Low : Light the Burner & turn to Low - Then Adjust the Low Screw to the Desired Pressure . See Spec’s

Extinguish Appliance, remove Test Equipment and Secure Test Nipple .

* Check Valve & Burner for Correct Operation & check Fire for Gas Leaks .

for Gas Fires

ADJUSTMENT OF THE PILOT—3 FLAME (BOTH Fp SG & Fp EG) (Only to be Adjusted by Gasfitter)

Note: When the Base screw is removed, gas will leak from the out let, ensure that the pilot is not adjusted or the screw is removed when the fire is burning.

• Adjustment of Pilot - 3 Flame : Unscrew Base Screw as shown in Diagram 2 .

Note: to Gas Fitters

The 3 flame pilot may need adjustment after a period of running time on set up as the increase in heat in the fire will

• Insert a Screw Driver as shown in Diagram 3 and adjust the Adjustment Screw up inside the 3 Flame Pilot to adjust the Flame Height .

induce a higher draft in the fire, and may pull in flame away from the File Tube causing the fire to shut down.

• The Flame must always be passing over the Electrodes &/or File Tube on either side .

3 2

3 Flame Pilot in

Assembled State

Correct Operation of

3 Flame Pilot

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

Page 17

14 December 2010

POINTS OF SAFTEY—To the Customer /Home-Owner

Your Broady`s Gas Decorative Fire operates on the principle of dual radiant and convected heat. Therefore it is important to observe the following precautions associated with any heating appliance or open fire.

• Do not cover or restrict the fireplace upper or lower vents in any way as this may result in a build-up of hazardous gases within the room.

• The fire is not intended for the drying of clothing, bedding etc.

• Avoid installing this appliance in high traffic areas, strong draughts or near drapes or furniture.

• The use of an approved fireguard is recommended for the protection of young children.

• Avoid using aerosols when the appliance is operating.

• Avoid anyone leaning against or lying directly in front of the fire while operating.

• Do not place anything objects into or against the gas fire at any stage.

• The fire may release a small amount of smoke on its first start up which may take 1or 2 hours to dissipate . This is part of the curing process so ensure there is

adequate ventilation within the room.

• Always use a registered Gas Fitter or Electrician for installing and maintenance work

• Always use certified gas cylinders that have been tested and are safe to use.

• Never modify your gas appliance or its settings from those specified by the manufacturer.

APPLIANCE SAFETY Any gas fire appliance shall comply with the safety requirements of NZS 5262 or any one of the Standards listed or referred to in "related documents" of this Standard.

ELECTRONIC CONTROL SYSTEMS Any gas fire appliance fitted with manual or programmable electronic control systems shall be tested and/or approved by a recognised person or authority.

WHAT DO YOU DO IF YOU SMELL GAS

Open windows and doors

Do not light any gas appliance

Do not use any electrical appliance or switches

Do not use the telephone in your home

Leave the building; shut off the domestic gas supply valve (beside your meter)

MAINTENANCE : All burner setting, Coals placement, Vermiculite is to be checked and set in accordance with this specification by the service person/Gas fitter

*Lighting your gas fire using electronic or remote ignition systems may vary as per manufacturer instructions

Broadys recommend annual servicing of your gas fire by an approved Broadys dealer Gas Fitter.

External surfaces should be dusted with a damp, lint-free cloth when the fire is cold.

Broadys provide 12 months warranty from the date of purchase, for domestic or commercial installations

This Warranty Covers :

Replacement Parts and Labour for Gas Control Components due to Manufacturing Defects Only.

Repair or Replacement of the Burner or Firebox Components due to Manufacturing Defects Only.

Warranty cover will be considered void if the product is subject to incorrect installation, failure to operate the appliance in accordance with the supplied instructions and specifications or is subject to damage or misuse beyond the expected conditions of normal use.

All Installations and servicing must be carried out by and approved Broady’s dealer or Gas Fitter.

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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14 December 2010

OPERATION OF YOUR FpE.G GAS BURNER IGNITER ONLY

FOR MANUAL OPERATION OF YOUR FpEG DECORATIVE FIRE

AS SHOWEN FROM THE FRONT OF THE BURNER.

This Control Panel is Located on the Bottom Left Hand Side of your decorative Gas Fire.

Press and Release the Power Button. This will Start the Electronic Spark and the Power LED will be on Permanently . The Pilot will Ignite First, once this is on, it will ignite the Main Burner. Pressing and Releasing the Power Button again will Switch Off the Appliance.

When the Appliance is Turned On again, the Gas Fire will resume the previous Flame and Fan settings , unless the Appliance was Switched Off due to Power Failure. In the circumstance of a Power Failure the Remote Control System will return to the default settings which is a Low Flame and the Fan Turned Off.

If the Gas Fails to light, the Appliance it will go into Lock Out Mode , after trying to ignite for 1 minute (approx.) . In Lock Out Mode the Power LED will remain illuminated. To start the Appliance again Press and Release the Power Button Twice after the Gas Supply Resumes.

FLAME OPERATION

Press and Hold the + button to Increase the Main Burner Flame . Press and Hold the - button to Decrease the Main Burner Flame. By holding the + or - Flame Button for up to 10-15 sec this will Increase or Decrease the Main Burner Flame to it’s Max or Min .

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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14 December 2010

FAN OPERATION

This Decorative Gas Fire has a 3 Speed Fan and its operated independent from the Main Burner.

This is done by pressing and releasing the fan + or – button will Increase or Decrease the Fan Speed. The LED on the Front Panel will indicate the Fan Settings at Low, Medium, or High Speed.

Pressing and Releasing of the button will Lower the Speed until the Fan is Turned Off .

REMOTE CONTROL FEATURES

Your Remote Control has all the features of the Control Receiver situated on the Front Panel of the Burner .

By pressing Timer Button , the Power LED will start flashing and after 30 minutes the appliance will Shut Off Automatically .

By pressing the Timer Button again within the 30 minute period, this will reset the Timer and the power LED will Stop Flashing .

IMPORTANT NOTE ABOUT YOUR DECORATIVE FIRE

Warranty Cover will be considered void if failure to operate the appliance in accordance with the supplied Instructions and Specifications, or is subject to damage or misuse beyond the expected conditions of normal use which could result in injury or property damage .

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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14 December 2010

PROCEDURE FOR THE TEST AND COMISSIONING OF YOUR DECORATIVE FIRE.

Ensure Gas Supply and the Power Supply (caution 240V) to the Unit.

• Refer to Data Plate on this Specification for settings. The Data Plate is attached to the under carriage of

the Burner .

• Remove Front Grate ensure the CAT5 cable to the Control Receiver is still connected.

• Loosen the Jet Test point and attach manometer (Digital is preferred). The Test Point is on the Right

Hand Side of the Gas Burner , as Shown Below .

Gas Test Nipples for SG / EG Fires

• Light Appliance, adjust to High Flame setting and check pressure, adjust to Low Flame and check pres-

sure.

NOTE : If setting the Pressure is required it is to be carried out by a Certified Gas Fitter.

• If adjustments are necessary, remove the cap . The Pressure Adjustment Screw and Nut are on the

Front Side of the Gas Control Valve (shown in Diagram B in this specification) and are Factory set.

High Pressure Setting: Set the modulator to Maximum Condition. Screw in “Nut A” to Increase the Outlet

Pressure then screw “Nut A” out to Decrease the Pressure to the desired settings . Use 10mm spanner.

Low Pressure Setting: Turn Off the Power to the Modulator (by disconnecting the Modulator Harness Connection at the Valve - See Wiring Diagram in Page 17 .) and, keep Nut A stationary . Use a screwdriver to screw in “Screw B” to Increase the Pressure and Screw it Out to Decrease the Pressure . Carefully replace the Modulator Plastic Cap .

WARNING: To ensure the Correct Operation of the Modulator it is necessary that the Plastic Cap is returned to its original location .

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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14 December 2010

DIAGRAM B ( SHOWING CONTROL VALVE WITH TEST POINTS AND ADJUSTING SCREW ).

Modulator Harness Connections

“Nut A”

“Screw B”

DIAGRAM B

• After checking the pressure, turn the unit off, remove Manometer from the Test Point and Tighten the Test Point Screw. Ensure to check for gas leaks.

• Ensure Power is Off & Reconnect Modulator Harness Connection in the Main Harness. See Diagram B Above .

• Turn the Appliance On and Off a few times to check ignition.

• When you are satisfied that the Appliance is working correctly , fit the Front Panel Assembly back to the Gas Burner.

• NOTE : Ensure you peel the Protective Plastic Coating from any Stainless Steel components if fitted.

• All Burner Aerations are Factory Preset and cannot be adjusted.

• If you are unable to get the unit to operate correctly, refer to troubleshooting before contacting your Local Service

Contact as listed.

• It may take approximately 2 hours of operation for the coals/Logs or river rocks to achieve their full flame pattern and

glow.

• During the Initial Burning in period, some smoke and smell may be experienced , the appliance should be run on the

high position in a well ventilated room until these dissipate .

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.

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REMOTE IGNITION FpEG GAS FIRE WIRING DIAGRAM

14 December 2010

Modulator Harness Connections

Due to continued product improvement, Broady’s reserves the right to change product specifications without prior notification.