Brinkmann TRIPLE FUNCTION, Triple Function 810-3830-S Owner's Manual

TRIPLE FUNCTION

CHARCOAL SMOKER • CHARCOAL GRILL • GAS GRILL

FUMADOR DE CARBÓN DE LEÑA • PARRILLA DE

CARBON DE LEÑA • PARRILLA DE GAS

OWNER’S MANUAL / MANUAL DEL PROPIETARIO

ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE

GRILL OWNER FOR FUTURE REFERENCE.

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS INSTRUCCIONES AL

PROPIETARIO DE LA PARRILLA PARA

REFERENCIA FUTURA.

WARNING/ADVERTENCIA

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND

FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E

INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA

EVITAR LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.

IMPORTANT SAFETY

WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR

ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your
fire department.

WARNING

1. DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any

other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

DANGER

• DO NOT store a spare LP gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80% full.

• A fire causing death or serious injury may occur if the above is not followed exactly.

1

TABLE OF CONTENTS

GAS GRILL SECTION

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . 4-6

Connecting LP Cylinder and Hose / Regulator to Grill . . . . . . . . . . . . . . 6-7

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

CHARCOAL SECTION

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

After-Use Safety / Transporting & Storage . . . . . . . . . . . . . . . . . . . . . . . . 17

Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

Parts list and Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-35

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.brinkmann.net

www.grillpartsonline.com

2

GAS GRILL GENERAL WARNINGS

WARNING

• Never use natural gas in a unit designed for liquid propane gas.

• Never use charcoal or wood briquets in the gas section of this grill. Flavoring chips must be
contained in a metal smoking box to contain ash and prevent fires.

• Read and follow all warnings in the Charcoal Grill General Warning section on page 13 of this
manual.

• Leak test all connections before first use, e
each tank refill.

• Never check for leaks using a match or open flame.

ven if grill was purchased fully assembled and after

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of

propane. Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other

flammable vapors and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.

• DO NOT obstruct the flow of combustion or ventilation air.

• Never place more than 15 pounds on the side table. DO NOT lean on the side table.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use.To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

3

WARNING

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,
shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill
be situated at least 10 feet (3.1 m) from buildings. Not adhering to these clearances will prevent
proper ventilation and may increase the risk of a fire and/or property damage, which could also
result in personal injury.

• Maintain a minimum clearance of 72 inches (183 cm) between all sides of grill, deck railings,
walls or other combustible material. DO NOT use grill under overhead unprotected combustible
construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

• Propane Installation Code: CAN/CGA B149.2 (Canada)

To check your local codes, see your local LP gas dealer or natural gas company. This grill was not
intended to be connected to a natural gas supply line. If an external electrical source is utilized, it
must be electrically grounded in accordance with local codes, or in the absence of local codes, with
the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA 22.1.

WARNING

LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)

The LP cylinder is available for purchase at the same location the grill was purchased.

The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have
a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection
device (OPD).

• This grill is designed to fit Worthington, Manchester or SMPC brand 20 lb. (9.1 kg) cylinders.
Other brand DOT cylinders may fit this grill if the cylinder has similar dimensions of the top and
bottom rings.

• DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads.The
Type 1 valve can be identified with the large external threads on the valve outlet.

• DO NOT connect to a propane cylinder exceeding this capacity.

• DO NOT connect to a cylinder that uses any other type of valve connection device.

4

CYLINDER SPECIFICATIONS:

When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in
accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed
over-filling prevention device (OPD), and provided with a cylinder connection device compatible with
the connection for outdoor cooking appliances.

The cylinder must also be equipped with:

• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

• The nominal cylinder Height = 18 inches (45.7 cm), Diameter = 12 inches (30.5 cm) and bottom
ring diameter = 8 inches (20.3 cm).

• A Type 1 valve that prevents gas flow until a positive seal is obtained.

• An arrangement for vapor withdrawal.

• A collar to protect the cylinder shut-off valve.

• A safety relief device having direct communication with the vapor space of the cylinder.

• A listed over-filling prevention device (OPD).

WARNING

• Turn off the cylinder valve when your grill is not in use.

• Handle the tank with care.

• Always secure the cylinder in an upright position.

• Never connect an unregulated LP gas cylinder to your grill.

• DO NOT expose LP gas cylinders to excessive heat or ignition sources.

• DO NOT store a spare LP gas cylinder under or near your grill.

• Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.

• DO NOT allow the cylinder to be filled beyond 80% capacity.

• Read and follow all warnings and instructions that are on the cylinder and that accompany this
product.

DANGER

• Never store a spare LP gas cylinder under or near your grill.This could cause excess pressure
to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal
injury including death.

Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.

PROPER VENTILATION IS EXTREMELY IMPORTANT.

• Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.

• DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could
result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe
bodily harm, or death.

5

WARNING

FILLING THE LP GAS CYLINDER:

• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.

• New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.

• DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel
propane gas vapors.The vapor is combustible and if it comes in contact with a spark source or
flame an explosion causing severe burns, bodily harm, or death could occur.

• Always use a protective cylinder cap when grill is not connected to cylinder.

• If you exchange a cylinder with a qualified exchange program, be sure the cylinder has
a Type 1 valve and an over-filling prevention device (OPD).

INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:

1. Check that the cylinder valve is closed by turning the knob
clockwise.

2. Place the cylinder into the tank holder in the bottom
of cabinet.

3. Orient the cylinder such that the valve opening faces the
right side table and so that the hose is not kinked or
damaged.

4. Make sure tank sits securely in tank holder.

5. Attach or detach regulator to the LP gas cylinder only
when cylinder is at rest in tank holder.

HOSE AND REGULATOR:

Your grill is equipped with a Type 1 connection device with
the following features:

1. The system will not allow gas flow from the cylinder until
a positive connection to the valve has been made.

Note: The cylinder valve must be turned off before any

connection is made or removed.

2. A thermal device that will shut off the gas flow if the device is
subject to temperatures above 240°F to 300°F (115°C to
150°C). If this should happen, remove the entire regulator
assembly and dispose of properly. A replacement regulator
assembly can be purchased by contacting customer service
at 800-527-0717. The cause of the excessive heat should be
determined and corrected before using your grill again.

3. A regulator flow limiting device, when activated, restricts the
flow of gas to 10 cubic feet per hour. If the flow limiting device
is activated, perform Regulator Resetting Procedure.

Tank Holder

Tank Holder

REGULATOR RESETTING PROCEDURE

1. Turn burner control knobs to "OFF”, turn off the cylinder valve and disconnect regulator from LP gas
tank. Wait approximately two minutes.

2. Reattach regulator and slowly turn cylinder valve back on. The flow limiting device will now be reset.

6

WARNING

• Never use your grill without leak testing all gas connections and hoses. See the section on
"Leak Testing" in this manual for proper procedures.

WARNING

The pressure regulator and hose assembly supplied with your gas grill must be used.

• DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

• DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
Replacement pressure regulator/hose assembly must be part No 155-3830-0, which can be obtained
by contacting customer service at 800-527-0717.

• DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a
maximum output pressure of 11 inches of water column (2.74 kPa).

During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or
damage.

Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or
deterioration. If found, replace the assembly before using your grill. Only the manufacturer's supplied
replacement should be used.

WARNING

CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER

• Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill.Turn the
valve knob clockwise to properly close the valve. Read and follow all instructions and warnings
on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe
use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read and
follow all warnings on the LP cylinder.

CONNECTING HOSE AND REGULATOR

1. Check that the cylinder valve is closed by turning the knob clockwise.

2. Check that the grill’s burner control knobs are in the "OFF" positions.

3. Remove the protective plastic cap from the cylinder valve.

4. Hold regulator and insert the nipple of connection device into the LP cylinder valve outlet. Ensure that

the device is centered properly.

5. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread

the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools
to tighten connection.

Note: If you are unable to make the connection, repeat Steps 4 and 5.

6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact

surfaces that may become hot during use.

7. Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.

7

DANGER

LEAK TESTING:

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the grill is in use or while grill is still hot.

WARNING

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the first time, even if purchased fully assembled.

• Every time the LP gas cylinder is refilled or if any of the gas components are replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Ensure all control knobs are set to the "OFF" position.

4. Turn on the fuel supply at the cylinder valve. Turn the

cylinder valve knob one turn counter-clockwise.

5. Apply the soap water mixture to the following:

A

Supply tank (cylinder) weld.

B

Connection nut to tank valve.

C

Back side of connection nut to brass
nipple.

D

Brass nipple connection into regulator.

E

Front, back and sides of regulator and
connections to gas supply hoses.

F

Hose connection to gas manifold.

G

The full length of gas supply hose.

H

Tank valve to cylinder.

Watch For Bubbles

F

G

E

H

D

C

B

A

8

6. Check each place listed (A–H) for growing bubbles which indicates a leak.

7. Turn off gas supply at cylinder valve.

8. Turn on control knobs to release gas pressure in hose.

9. Turn control knobs to "OFF" position.

10. Tighten any leaking connections.

11. Repeat soapy water test until no leaks are detected.

12. Turn off gas supply at cylinder valve until you are ready to use your grill.

13. Wash off soapy residue with cold water and towel dry.

14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

WARNING! DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance

repair service.

Note: The leak test must be performed in an area that has adequate lighting in order to see if

bubbles are developing.

WARNING

Property damage, bodily harm, severe burns, and death could result from failure to follow these
safety steps. These steps should be performed after the grill has been assembled and prior to each
use. DO NOT operate this grill until you have read and understand ALL of the warnings and
instructions in this manual.

PRE-START CHECK LIST:

• Ensure that the grill is properly assembled.

• Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is

evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being
used. Replace with hose and regulator, Model No. 155-3830-0, which can be obtained by contacting
customer service at 800-527-0717.

• Leak check all gas connections and hose. See section on "Leak Testing".

• Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the

fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.

• Position your grill on level ground in a well ventilated location, a safe distance from combustible

materials, buildings and overhangs.

• Properly place the empty grease tray under the grease drain hole in the bottom of the

grill to catch grease during use.

• DO NOT obstruct the flow of combustion and ventilation air.

9

WARNING

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip
any of the warnings and instructions contained in the preceding sections of this manual.

WARNING

LIGHTING INSTRUCTIONS:

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" position.

3. Turn on the fuel supply by rotating the cylinder valve knob counter-clockwise to full open.

4. DO NOT stand with head, body, or arms over the grill when lighting.

Note: If burner does not light or flame is too low, you may have spider or other insect blockage in burner,

or the flow limiting device has been activated. See "Burner Assembly/Maintenance" under Proper
Care and Maintenance, or "Regulator Resetting Procedure" under Connecting LP Cylinder and
Hose/Regulator to Grill.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure all control knobs are in the "OFF" position.

3. Select the burner to be lit. Push and hold down the control knob and turn

SLOWLY (2 to 3 seconds) to “IGNITE”.You should hear the igniter click.

Note: Step 3 may need to be repeated 2-3 times to light grill.

4. If ignition does not occur in 5 seconds, turn control knob to OFF, wait 5

minutes to allow gas to dissipate and repeat lighting procedure.

5. To light the other burner, follow Step 3-4.

6. If the burner does not light within the first few attempts, there is a problem with the gas supply. Turn off

the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and
corrected. See "Trouble Shooting" section of this manual.

7. To turn off, turn each control knob clockwise until it locks in the "OFF" position. This does not turn off

the gas flow from the cylinder.

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Turn the burner control knobs to "OFF".

3. Place a paper match in the end of the matchlighter. Strike the match and

place through lighting hole in the right hand side of the grill to approximately
1/2" (1 to 2 cm) from the burner.

4. Turn on the FAR RIGHT burner control knob to the "HIGH" position. The

burner should light within 5 seconds.

5. If the burner does not light, turn the control knob to "OFF" and

wait 5 minutes for gas to dissipate and repeat lighting procedure.

Matchlighter

Lighting Hole

6. To light the other burner, push and turn control knob to “HIGH”. Follow Step 5.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the

gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the
problem is found and corrected. See "Trouble Shooting" section of this manual.

8. To turn off, turn each control knob clockwise until it locks in the "OFF" position. This does not turn off

the gas flow from the cylinder.

10

TURNING OFF THE GRILL:

•

•

1. Turn off the cylinder valve.

2. Turn all burner control knobs to the "OFF" position.
Note: Turn off LP cylinder first to prevent gas from being left in the system under pressure.

CAUTION!

• The cylinder valve should always be in the off,

or closed, position when the grill is not in use.

To turn off the cylinder valve,

turn knob clockwise until it stops.

WARNING

OPERATING THE GRILL:

Never use Charcoal or Lighter Fluid inside the Gas section of the grill. Read and follow all
warnings and instructions contained in the preceding sections of this manual.

BREAKING IN YOUR GRILL:

• In manufacturing and preserving the components of your grill, oil residue may be present on the

burner and cooking surfaces of your grill.

• Before cooking on your grill for the first time you should preheat it for 15 minutes on "HIGH" to burn

off these residual oils.

PREHEATING THE GRILL:

• Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are

at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the
main burner control knobs to the "HIGH" position for 10 to 15 minutes. Close the cover during the
preheat period.

CONTROLLING FLARE-UPS:

• Flare-ups are a part of cooking meats on a grill. This adds to the unique flavor of cooking on a gas

grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your
grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this should
occur, DO NOT pour water onto the flames. This can cause the grease to splatter and could result in
serious burns or bodily harm. If grease fire occurs close the lid and turn off the main burners until the
grease burns out. Use caution when opening the lid as sudden flare-ups may occur.

WARNING

• DO NOT leave your grill unattended while in use.

• DO NOT move grill when in use. Lock wheels in place to stabilize grill.

• DO NOT use water to extinguish flare-ups.

• Have fire extinguisher readily accessible suitable for use with gas appliances.

11

TO MINIMIZE FLARE-UPS:

• Trim excess fat from meats prior to cooking.

• Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.

• Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the

drain hole in the bottom and into grease cup.

INDIRECT COOKING:

• Indirect cooking is the process of cooking your food without the heat source being directly under your

food.You can sear meats over a high flame on one side of the grill while slow cooking a roast on the
other (unlit) side of the grill.

GRILL COOKING TIPS

CLEANLINESS

• Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw
meat, uncooked poultry or seafood.

• When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the
platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different
platters for raw and cooked foods.

• Never use the same utensils when handling raw meat, uncooked poultry or seafood unless you wash the
utensils thoroughly with soap and hot water.

• Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are
ready to be served.

GRILLING TO PROPER TEMPERATURE

• Use a meat thermometer to be sure food has reached a safe internal temperature.

• The US Department of Agriculture recommends the minimum temperature be reached for the
following food items:

Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

Ground Meat . . . . . . . . . . . . . . .160 degrees F (71° C)

Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F (71° C)

Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F (82° C)

Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

Seafood . . . . . . . . . . . . . . . . . . . .140 degrees F (60° C)

Vegetables . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

HELPFUL HINTS

• If you pre-cook meat or poultry, do so immediately before grilling.

• Never defrost meat at room temperature or on a countertop.

• Refrigerate leftovers within 2 hours of taking food off the grill.

• For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 800-535-4555.

12

CHARCOAL GRILL GENERAL WARNINGS

WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable
of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.

• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray
while tray contains hot coals.

• Proper clearance of 10 feet (3.1 m) between the grill and combustible material (bushes, trees,
wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill
is in use. Do not place grill under a roof overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with
charcoal lighting fluid.

• Use charcoal chimney starter or charcoal that has been pre-treated with lighter fluid when starting
fire in charcoal section of your grill.

• Do not store lighter fluid or other flammable liquids, material or charcoal that has been pre-treated
with lighter fluid under the grill.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar
products could cause an explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe
burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision
is necessary when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding
Charcoal/Wood During Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors
may be present.

• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

• Never raise or lower charcoal grate when water smoking as hot water may splash onto coals
creating a burst of hot steam and coals.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the casters so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

13

WARNING

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should
happen close lid and turn gas knobs to off position to suffocate the flame. Do not use water to
extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When
opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.

• Never place more than 15 pounds (6.8 kg) on side table. Do not lean on the side table. Always ensure
side table is properly seated.

• Do not exceed a temperature of 400°F (205°C). Do not allow charcoal and/or wood to rest on the walls
of grill. Doing so will greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of
metal parts. Use caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to
a closed position and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lids and doors to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals
and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place
remaining coals and ashes in a non-combustible metal container and saturate completely with water.
Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible
materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes,
coals or embers which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent
rusting. Cover the grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size
and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product
are not recommended and may lead to personal injury or property damage.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and
“Proper Care & Maintenance” sections of this manual. Repairs should be performed by The
Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

14

CHARCOAL OPERATING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR

OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS

TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN

OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE OPERATING YOUR GRILL.

PREHEATING YOUR GRILL:

Prior to your first use of the Brinkmann Triple Function Grill, follow the instructions below carefully to
preheat your grill. Preheating your grill will rid the grill of paint odor that can impart unnatural flavors to the
first meal prepared on your Brinkmann Triple Function Grill.

IMPORTANT: To protect your grill from excessive rust, the unit must be properly covered at all times

when not in use. A cover for your Triple Function Grill may be ordered directly from
Brinkmann by calling 800-527-0717 (U.S. only).

1. Lightly coat all interior surfaces of the Triple Function Grill including cooking grills with vegetable oil or
vegetable oil spray. Do not coat charcoal grate or charcoal tray.

2. Follow the instructions below carefully to build a fire in the firebox and cooking chamber. You may use
charcoal and/or wood as fuel in the charcoal section of the Triple Function Grill (see “Adding
Charcoal/Wood During Cooking” section of this manual).

Note: We recommend using charcoal that has been pre-treated with lighter fluid or a charcoal chimney

starter

WARNING: DO NOT use lighter fluid or other flammable liquids in or around your grill.

3. With grill and firebox lids and charcoal doors open, stand back and carefully light charcoal and allow
to burn until covered with a light ash (approximately 20 minutes).

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use
of their product. Start with 4 to 6 pounds (1.8 to 2.7 kg) of charcoal. This should be enough charcoal to
cook with, once the preheating process has been completed. When charcoal is burning strong, carefully
place hot coals in center of charcoal grates.

WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal

ash tray while tray contains hot coals.

Note: To extend the life of your grill, make sure that hot coals and wood do not touch the walls of grill.

4. With coals burning strong, close the lids and doors. Allow coals to burn for 20 - 30 minutes. Follow
instructions in Smoking or Grilling/Searing sections below.

IMPORTANT: To protect your smoker from excessive rust, the unit must be covered when not in use. A

smoker cover can be ordered directly from Brinkmann by calling 800-527-0717
(U.S. only).

YOUR BRINKMANN TRIPLE FUNCTION GRILL IS NOW PREHEATED AND READY FOR USE.

15

SMOKING

1. Follow the instructions above to build a fire in the firebox.

2. With coals burning well, carefully add wood chunks using long cooking tongs (see “Flavoring
Wood” and “Adding Charcoal/Wood During Cooking” sections of this manual.)

3. Place cooking grill on grill support lips. Use charcoal grate adjuster crank to position charcoal
grate to lowest level.

WARNING: Wear protective gloves or oven mitts when adjusting door handle, ash tray or cooking

height.

4. Place food in left side of cooking chamber and close lid.

5. The ideal smoking temperature is between 175°F and 250°F. For large cuts of meat, allow
approximately one hour of cooking time per pound of meat. Always use a meat thermometer to
ensure food is fully cooked before removing from grill.

6. Allow grill to cool, then follow instructions in the “After-Use Safety” and “Proper Care &
Maintenance” sections of this manual.

GRILLING/SEARING

1. Follow the instructions above to build a fire in the left side of cooking chamber.

2. Place cooking grill on grill support lips. Use charcoal grate adjuster crank to position charcoal
grate to desired cooking level. Position it low for slow grilling, in the middle for medium grilling or up
high for searing meats. The firebox can also be used for grilling and searing.

WARNING: Always wear oven mitts/gloves when adjusting cooking levels to protect your

hands from burns.

3. Place food on cooking grill and close grill lid. Always use a meat thermometer to ensure food is fully
cooked before removing from grill.

4. Allow grill to cool, then follow instructions in the “After-Use Safety” and “Proper Care &

Maintenance” sections of this manual.

FLAVORING WOOD

To obtain your favorite smoke flavor, experiment by using chunks, sticks or chips of flavor producing wood
such as hickory, pecan, apple, cherry, or mesquite. Most fruit or nut tree wood may be used for smoke
flavoring. Do not use resinous wood such as pine as it will produce an unpleasant taste.

Wood chunks or sticks 3" to 4" (7 to 10 cm) long and 1" to 2" (2 to 4 cm) thick work best. Unless the wood
is still green, soak the wood in water for 30 minutes or wrap each piece in foil and tear several small holes
in the foil to produce more smoke and prevent the wood from burning too quickly. A lot of wood is not
required to obtain a good smoke flavor. A recommended amount for the Brinkmann Triple Function Grill is
5 to 6 wood chunks or sticks. Experiment by using more wood for stronger smoke flavor or less wood for
milder smoke flavor.

Additional flavoring wood should not have to be added during the cooking process. However, it may be
necessary when cooking very large pieces of food. Follow instructions and cautions in the “Adding
Charcoal/Wood During Cooking” section of this manual to avoid injury while adding wood.

TO INCREASE HEAT

To increase heat, more wood and/or charcoal may be needed. Follow instructions in “Adding Charcoal/Wood
During Cooking” section of this manual.To maintain the temperature, more wood and/or charcoal may need to
be added during the cooking cycle.

Note: Dry wood burns hotter than charcoal, so you may want to increase the ratio of wood to charcoal to

increase the cooking temperature. Hardwood such as oak, hickory, mesquite, fruit and nut wood are
an excellent fuel because of their burning rate. When using wood as fuel, make sure the wood is
seasoned and dry. DO NOT use resinous wood such as pine as it will produce an unpleasant taste.

16

ADDING CHARCOAL/WOOD DURING COOKING

Additional charcoal and/or wood may be required to maintain or increase cooking temperature.

1. Stand back and carefully open grill or firebox lid. Use caution since flames can flare-up when fresh air suddenly
comes in contact with fire.

2. Wearing oven mitts/gloves, use charcoal grate adjuster crank to place charcoal grate at the lowest level of
cooking chamber. Open cooking chamber door or firebox side door to allow access to charcoal grate.

3. Stand back a safe distance and use long cooking tongs to lightly brush aside ashes on hot coals. Use
cooking tongs to add charcoal and/or wood to charcoal grate, being careful not to stir-up ashes and sparks. If
necessary, use your Charcoal Chimney Starter to light additional charcoal and/or wood and add to existing fire.

WARNING: Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing

severe burns.

4. When charcoal is burning strong again, wear oven mitts/gloves and carefully return charcoal grate to desired
cooking level. Ensure that no ashes, coals or embers have fallen to the ground as a fire may start. As a
precaution, completely wet beneath and around grill with water to extinguish any fallen ashes, coals or
embers.

5. Close the grill and firebox lids and doors. Allow food to continue cooking.

AFTER-USE SAFETY

WARNING

• Always allow grill and all components to cool before handling.

• Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished
before leaving unattended.

• Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to
protect yourself and property. Place remaining coals and ashes in a non-combustible metal container and
completely saturate with water. Allow coals and water to remain in metal container 24 hours prior to
disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible
materials.

• With a garden hose, completely wet surface beneath and around the grill to extinguish any ashes, coals
or embers which may have fallen during the cooking or cleaning process.

• Cover and store grill in a protected area away from children and pets.

-

WARNING

TRANSPORTING AND STORAGE:

• Never move a grill when it is hot or when objects are on the cooking surfaces.

• Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are
free of leaks. Refer to instructions for Leak Testing.

• DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.

• Never store flammable liquids or spray canisters under or near the grill.

• DO NOT extinguish grease fires using water.

• If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.

• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.

• Cylinders must be stored outdoors out of reach of children and must not be stored in a building,
garage or any other enclosed area.

• When removing the grill from storage, spider webs or other debris may be blocking the burners. See
"Burner Assembly/Maintenance" under Proper Care and Maintenance.

17

PROPER CARE & MAINTENANCE

• To protect your grill from excessive rust, the unit must be properly clean and covered at all times

when not in use. A grill cover may be ordered directly from Brinkmann by calling
800-527-0717 (U.S. only).

• Wash cooking grills, charcoal grate and heat distribution plates with hot, soapy water, rinse well and

dry. Lightly coat grills with vegetable oil or vegetable oil spray.

• Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or

vegetable oil spray to the interior surface to prevent rusting. Do not coat charcoal grate or charcoal
ash tray.

• The stainless steel exterior surface of your grill, can be cleaned with stainless steel cleaner.

• If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or

fine grit emery cloth. Touch-up with a good quality high-temperature resistant paint.

• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned,

then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

CLEANING AND MAINTENANCE:

• Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors
and liquids.

• Keep the ventilation openings of the cylinder enclosure free and clear of debris.

• Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under
Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.

• For safe grilling and peak performance of your grill, perform these checks at least twice per year or
after extended periods of storage.

• Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.
CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary.

• Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with
hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse
completely with water. Towel dry and replace all components as described in the assembly instructions.

BURNER ASSEMBLY/MAINTENANCE

• Although your burners are constructed of stainless steel, they may corrode as a result of the extreme
heat and acids from cooking foods or from the climate your grill is exposed to. Regularly inspect the
burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.

• DO NOT obstruct the flow of combustion and ventilation air.
Burner tubes can become blocked by spiders and other insects
building their nests or from grease build up. Blocked burner tubes
can prevent gas flow to the burners and could result in a burner
tube fire or fire beneath the grill. To clean the Burner Assembly
follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting the grill.

1. Turn gas off at control knobs and LP cylinder tank valve.

2. Remove cooking grills and heat distribution plates.

3. Remove screw from each burner "foot" using a screwdriver.

4. Carefully lift each burner up and away from valve openings.

Debris

18

BURNER ASSEMBLY/MAINTENANCE CONTINUED

5. Use a narrow bottle brush or a stiff wire bent into a small hook to
run through each burner tube and flame port several times.

Note: Wear eye protection when performing procedure 6.

6. Use compressed air to blow into burner tube and out the flame
ports. Check each port to make sure air comes out each hole.

7. Wire brush entire outer surface of burner to remove food residue
and dirt.

8. Check burner for damage, if any large cracks or holes are
found replace burner.

IMPORTANT: Burner opening must slide over valve nozzle.

9. Orient burners CORRECTLY by aligning screw hole in
burner to the left as shown.

Note: Make sure burner tubes align evenly between

crossover channels.

10. Replace screw on each burner and follow the "Gas Leak
Testing" section of this manual. Relight burners to verify
proper operation.

11. Replace heat distribution plates and
cooking grills.

Valve Nozzle

Crossover Channel

Burner Opening

PROPER BURNER OPERATION

COOKING GRILLS

• Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to

remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills.
Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.

HEAT DISTRIBUTION PLATES

• Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess grease

build-up. When the grill is cold, remove the cooking grills. Inspect the heat distribution plates and replace if
broken or damaged. Do not allow heat distribution plates to become damaged to the extent that they may
fall through onto the burners. Replace the heat distribution plates and cooking grills and light the burners.
Operate the grill on "HIGH" for 10 minutes to remove the excess grease.

19

BEFORE STORING YOUR GRILL:

• Ensure that the cylinder valve is fully closed.

• Clean all surfaces.

• Lightly coat the burners with cooking oil to prevent excess rusting.

• If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.

• Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out
of direct sunlight.

• Clean burner prior to use after storing, at the beginning of grilling season or after a period of one
month not being used. Spiders and insects like to build nests in burner tubes (especially during colder
months). These nests can cause fires in burner tubes or under grill.

• If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

TROUBLE SHOOTING

Problem: Possible Causes:

1. Check LP cylinder fuel level.

2. Bad electrode spark.
Check to see if the grill will match light.

• Burner will not light

Electrode or collector may need adjustment.

3. Burner may not be properly seated.

4. Burner may be obstructed.

5. The cylinder valve may be closed.

6. Regulator is not properly seated on cylinder valve.

• Fire at control knob

• Yellow Flames at burner

• Flame blows out on "LOW"

• Burner does not get hot enough

• Grill is Too Hot

1. Burner holes may be obstructed. See section on
"Burner Assembly/Maintenance" under Proper Care
and Maintenance.

2. Burner is improperly seated on control valve.

3. Gas connections may be loose.
Leak Check and tighten all connections.

1. Burner is obstructed. See section on
"Burner Assembly/Maintenance" under Proper Care
and Maintenance.

1. Burner holes may be obstructed. See section on
"Burner Assembly/Maintenance" under Proper Care
and Maintenance.

2. Burner is improperly seated on control valve.

1. Flow control device has been activated in regulator.
See Regulator Resetting Procedure under
Connecting LP Cylinder and Hose/Regulator to Grill.

2. Burner holes may be obstructed.

1. Excess grease build-up causing grease fires.

2. Damaged or faulty regulator.
Replace with factory authorized parts.

3. Cook on a lower temperature setting.

20

FREQUENTLY ASKED QUESTIONS

Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are
listed on a silver label found beneath the control panel, on the back of the grill or on the side of the grill body,
under the side shelf.

These questions and answers are for your general knowledge, and may not be applicable to your model grill.

Question: Why does my grill not light properly?

Answer: Always follow lighting instructions as listed on the control panel or in this manual. Also check these
causes:

• Check LP gas supply.

• Check to ensure all gas connections are secure.

• The igniter AA battery may need replacing.

• Ignition wires may be loose. Remove the battery, inspect the igniter junction box found behind the control
panel and connect any loose wires.

• Spark electrode tips may need repositioning. With the gas supply closed and control knob set to the "OFF"
position, press the igniter button and have another person watch for the presence of a spark at the
electrode tips. The gap between the spark electrode tip and spark receiver should be about 3/16". If the
electrode tip needs to be adjusted, bend it to the appropriate gap distance.

• Check that the end of each burner venturi tube is properly located over its gas valve orifice fitting.

• There may be an obstruction in the gas line. To correct this, remove LP gas hose / regulator or natural gas
fuel line from your grill. Open gas supply for one second to test for obstruction. If no obstruction is present,
reconnect fuel line. If the fuel line is blocked, replace with a new hose / regulator assembly.

• If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann
Customer Service at 800-527-0717.

Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color?

Answer: You need to purge air from the gas line or reset the regulator's flow limiting device. Opening the
cylinder valve all the way or too quickly triggers the regulator’s flow limiting device to shut down the gas flow,
which prevents excessive gas flow to your grill.

Note: This procedure should be done every time a new LP gas tank is connected to your grill:

RESETTING THE REGULATOR FLOW LIMITING DEVICE

• Turn control knob to the "OFF" position.

• Turn off the LP gas tank at the cylinder valve.

• Disconnect regulator from LP gas tank.

• Let tank stand for two minutes.

• Reconnect regulator to the LP gas tank.

• Open grill lid. Turn the cylinder valve on slowly until 1/4 or 1/2 open.

• Light the grill by following the instructions on your control panel or in this owner's manual.

Question: How and when do I clean the interior cooking components of my grill?

Answer: Use a fiber or brass cleaning brush to clean the interior of the grill, cooking grills, heat distribution
plates and grease containers. Never use a wire brush or metal scraper on porcelain-finished parts, as they can
scratch or chip the porcelain finish and promote rusting.

21

FREQUENTLY ASKED QUESTIONS

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before
initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a
degreaser and fiber or brass cleaning brush.

Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot
water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning
brush. Dry immediately using a soft cloth or paper towels.

Cleaning Heat Distribution Plate: Heat distribution plates should be cleaned whenever food or grease
drippings accumulate to reduce the chance of flare-ups. Wash heat distribution plates with a mild detergent and
rinse with hot water. Use a degreaser and fiber or brass cleaning brush to remove stubborn food residue. Do
not use a wire brush or metal scraper on porcelain-finished heat distribution plates, as they can scratch or chip
the porcelain finish and promote rusting.

Cleaning the Grease Tray and/or Grease Cup: The grease tray and/or grease cup (some models) should be
inspected before each grill use to reduce the chance of fire. Remove grease (a plastic spatula works well) and
wash all parts with a mild soap or degreaser and warm water solution.

Question: What causes grill parts to rust and what effect does it have on the grill materials?

Answer: Rusting is a natural oxidation process and may appear on cast-iron and steel parts. Rust will not
affect the short-term performance of your grill. However, weathering and extreme heat can cause a stainless
steel lid to turn a bronze color. This is discoloration, not rust, and is not considered a manufacturing defect.

Question: What causes my stainless steel grill lid to discolor and how do I clean my grill lid?

Answer: Smoke, weathering and high heat can cause a stainless steel grill lid to turn bronze in color. This is
not to be confused with rust and is not a product defect. Machine oils used in the manufacturing process of
stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not
cleaned prior to grill use. After your grill is assembled, remove the protective PVC film from your grill lid and
use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of
your grill lid. Never use abrasive cleaners or scrubbers. In addition to the initial cleaning, routine cleaning to
remove dirt, grease and oils will help discourage lid discoloration.

Question: Can I convert my grill from propane gas to natural gas?

Answer: Most gas grills are manufactured to exact specifications and are certified for either propane gas or

natural gas use only. However, some models can be converted safely with conversion kits available for specific

models. Contact Brinkmann Customer Service at 800-527-0717 to see if your grill can be converted.

Question: Why does the hose / regulator assembly supplied with my grill not fit the older LP gas tank I’ve
used for years?

Answer: U.S. Government regulates gas appliances and LP gas tanks. When regulations were changed, the
LP gas tank fittings were updated to ensure compliance. If your LP gas tank does not fit the hose / regulator
supplied with your new grill, the tank is outdated and must be replaced. Note: Effective April 1, 2002, all LP gas
tanks sold must include an "OPD" overflow protection device. This internal device prevents the LP gas tank
from being over filled. Tanks without an OPD valve cannot be refilled.

Question: Sometimes I hear a humming sound coming from my gas regulator. Should I be concerned?

Answer: The humming sound is gas flowing through the regulator. A low volume of noise is normal and will not
interfere with the operation of your grill. If the humming noise is loud and excessive, you need to purge air from
the gas line or reset the regulator flow limiting device following the Regulator Resetting Procedure under
Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas
tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at
800-527-0717.

22

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.

The following provided tool is required to assemble this Brinkmann Triple Function Grill:

• Phillips Head Screwdriver

• Pliers

• Adjustable Wrench

PARTS LIST:

1

1 Grill Lid Handle

2

2 Grill Lid Handle Stands

3

1 Center Divider Vent

4

1 Grill Body

5

2 Knobs

6

1 Center Divider

7

2 Cooking Grills

8

2 Air Shutters

9

1 Crank

10

1 Door Handle

11

1 Door Bracket

12

2 Heat Distribution Plates

13

4 Legs - left front leg, right front leg,

left back leg, right back leg

14

2 Side Panels
1 Back Panel

15

16

1 Bottom Panel

1 Firebox Air Shutter

17

1 Firebox

18

1 Left side Firebox Handle

19

1 Firebox Cooking Grill

20

1 Charcoal Grate

21

1 Ash Pan

22

23

2 Front Doors

24

4 Front Door Handle Stands

25

2 Front Door Handles

26

2 Firebox Handle Stands

27

1 Firebox Handle

28

1 Firebox Flue

29

1 Right Side Table

30

2 Right Side Table Handle Stands

31

1 Right Side Table Handle

32

4 Locking Casters

33

1 Tank Block Bar

34

1 Tank Retention Wire

23

2

4

3

6

8

1

2

5

7

9

10

13

17

19

14

18

11

15

16

20

21

22

28

14

24

12

13

23

25

29

25

24

27

26

34

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

33

32

www.brinkmann.net

www.grillpartsonline.com

31

30

24

PARTS BAG CONTENTS

2 M10 Nuts

1

2

2 Door Locking Plates

3

2 Door Handles

4

16 M4 X 10mm Bolts

5

12 M6 X 15 Shoulder Bolts

6

6 M5 X 10mm Bolts

7

2 M6 X 10mm Bolts

8

28 M6 X 15mm Bolts

1

2

4 M6 X 50mm Bolts

9

10

12 M6 Nuts

16 M4 Nuts

11

1 M5 Nut

12

13

6 M6 Washers

14

2 Vent Knobs

15

2 M10 Washers

16

2 M10 Spring Washers

17

1 Hex Nut Wrench

3

8

4

5

10

9

6

11

7

14

12

13

25

15

17

16

Locking

Casters

Front Leg

Hex Nut Wrench

Legs

Rear Leg

Choose a good, cleared assembly area
and get a friend to help you put your grill
together. Lay cardboard down to protect
grill finish and assembly area. Turn the
grill on its side to begin assembly.

Step 1

Attach locking casters to bottom of
each leg. Tighten caster bolts securely
using hex nut wrench provided in parts
pack.

Step 2

Attach left side panel to left front leg
and left rear leg by using four
M6 X 15mm bolts. Repeat for the right
side panel and right legs.

Step 3

Attach bottom panel to the left and
right panel assemblies by using four
M6 X 50mm bolts.

Step 4

Insert tank lock wire through two small
holes in cart base as illustrated.

26

Step 5

Attach rear panel to cart assembly by
using four M6 X 15mm bolts. After
rear panel is attached, secure tank
block bar to the rear panel using one
M5 X 10mm bolt and M5 nut. Secure
the bottom of the tank block bar to the
cart base with one M5 X 10mm bolt.

Step 6

Attach door frame bracket to front of
cart assembly by using four
M6 X 15mm bolts.

Step 7

Install a door handle stand to the door
using two M4 X 10mm bolts,
and M4 nuts. Next insert door handle
into handle stand. Place the other
handle stand over handle and attach by
using two M4 X 10mm bolts and two
M4 nuts. Repeat for other door

27

Step 8

Install left door by inserting the lower
door pivot into the pivot hole of
bottom panel. Align the hole in the top
of the door with the hole in the door
bracket and insert one M6 X 15mm
shoulder bolt, tighten securely. Repeat
for the other door.

Step 9

Attach the air shutter to the inside of
grill hood by aligning the air shutter
with grill hood holes, secure by using
two M6 X 15mm shoulder bolts and
M6 nuts. Repeat for opposite side of
grill hood.

Step 10

Attach hood handle stand to grill lid
using two M6 X 15mm bolts, M6
washers and M6 nuts. Insert hood
handle into the handle stand. Then
attach other hood handle stand to grill
handle and secure to grill hood using
two M6 X 15mm bolts, M6 washers
and M6 nuts.

28

Step 11

Insert door handle through hole in
door with handle pointing down. Place
door locking plate over door handle
pointing up and secure with a M10
nut, M10 washer and M10 spring
washer.

Step 12

Place the control knobs on the control
panel.

Nut

Washer

Door

Locking

Plate

Spring

Washer

Door

Handle

Door

Step 13

Insert adjuster crank through front of
grill body and into crank brackets.
Rotate clockwise until cranks engage
charcoal grates.

29

Step 14

Attach handle stand to right side table
using two M4 X 10mm bolts, and
M4 nuts. Insert handle into the side
table handle stand. Then attach other
handle stand to side table handle and
secure to side table using two
M4 X 10mm bolts, and M4 nuts.

Step 15

Install middle vent onto the center
divider using three M6 X 15mm
shoulder bolts, middle vent knob and
two M6 nuts.

Step 16

Install the center divider into the
tracks between the two sections of the
grill body.

Vent Knob

Note: When performing Step 17, lift grill

body from front and rear panels to
avoid injury to hands and fingers.

Step 17

With the help of a friend, place grill
body assembly on assembled cart
frame. Grill body will rest on angled
vertical supports. Align bolt holes
located on the outside of the grill body
assembly. Secure using eight
M6 X 15mm bolts.

Warning: Never use your grill without

leak testing all gas
connections and hoses.
See the section on “Leak
Testing” in this manual for
proper procedures.

30

Step 18

Attach firebox handle stand to firebox
lid using two M4 X 10mm bolts, and
M4 nuts. Insert firebox handle into the
handle stand. Then attach other handle
stand to firebox lid and secure using
two M4 X 10mm bolts, and M4 nuts.

Step 19

Install handle of left side firebox using
two M6 X 10mm bolts and
M6 washers.

Step 20

Install door vent onto the firebox using
three M6 X 15mm shoulder bolts, vent
knob and two M6 nuts.

Vent Knob

Step 21

Insert firebox door handle through hole
in firebox door with handle pointing
down. Place door locking plate over
door handle pointing up and secure
with a M10 nut, M10 washer and M10
spring washer.

31

Step 22

Install the firebox flue and the firebox
to the left side of grill body using four
M5 X 10mm bolts. Tighten securely.

Step 23

Place the ash pan inside the firebox.

32

Step 24

Place the charcoal grate on support
ribs directly above ash pan. Place the
charcoal grill in holes on firebox rim
above the charcoal grate and secure it
onto the firebox.

Step 25

To attach the right side table, slide the
right side table over the pre-attached
bolts. Press down to lock in position
and tighten securely.

33

Step 26

Place the heat distribution plates
on lower level of grill body
assembly directly above burners.

Step 27

Place cooking grills on support
ribs directly above heat distribution
plates.

34

Brinkmann 3830 (Assembled)

35

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

PARA CUBIERTAS, ACCESORIOS Y OTROS PRODUCTOS, FAVOR DE VISITARNOS POR LA RED MUNDIAL EN:

PARA PARTES DE REEMPLAZO DE PARRILLA BAJO GARANTIA, FAVOR DE VISITARNOS POR LA RED MUNDIAL EN:

www.brinkmann.net

www.grillpartsonline.com

www.brinkmann.net

www.grillpartsonline.com

ONE YEAR LIMITED WARRANTY

For one year from date of purchase, The Brinkmann Corporation warrants the Brinkmann Triple Function Grill against defects due to workmanship or
materials to the original purchaser. The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse, improper maintenance, improper use,
disassembly of parts and/or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation.

• This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.

• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.

• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To
obtain replacement parts for your Brinkmann Triple Function Grill under the terms of this warranty, please call Customer Service Department at
800-527-0717. A receipt will be required.The Brinkmann Corporation will not be responsible for any cookers forwarded to us without prior authorization.
Brinkmann Triple Function Grill must be returned to the original place of purchase for replacement of the unit.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR
FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN TRIPLE
FUNCTION GRILL TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER ACKNOWLEDGES THAT
THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO
NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION
MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.

GARANTÍA LIMITADA DE UN AÑO

Por un año a partir de la fecha de compra, The Brinkmann Corporation garantiza la parilla Triple Function de Brinkmann contra defectos debidos a la
mano de obra o materiales, al comprador original. Las obligaciones de The Brinkmann Corporation bajo esta garantía están limitadas a los siguientes
lineamientos:

• Esta garantía no cubre parrillas que han sido alteradas o dañadas debido al: desgaste ordinario, óxido, abuso, mantenimiento inapropiado, uso
inapropiado, desensamblaje de piezas y/o el intento de reparación por cualquier persona que no sea un empleado autorizado de The Brinkmann
Corporation.

• Esta garantía no cubre rayones en la superficie ni daño al acabado provocado por el calor, el cual es considerado desgaste ordinario.

• The Brinkmann Corporation puede elegir reparar o reemplazar unidades dañadas cubiertas bajo los términos de esta garantía.

• Esta garantía se extiende al comprador original únicamente y no es cedible ni asignable a compradores subsecuentes.

The Brinkmann Corporation requiere una prueba de compra razonable. Por lo tanto le recomendamos fuertemente que conserve su recibo o
factura. Para obtener piezas de reemplazo para su Parrilla Triple Function de Brinkmann conforme a los términos de esta garantía, por favor llame al
Departamento de Servicio al Cliente al 800-527-0717. Un recibo será necesario. The Brinkmann Corporation no se hará responsable por cualquier
parrilla que le sea remitida sin autorización previa. La Parrilla Triple Function de Brinkmann debe ser devuelta al lugar original de la compra para el
reemplazo de la unidad.

SALVO EN CUANTO A LO ANTERIORMENTE INDICADO, THE BRINKMANN CORPORATION NO HACE OTRA GARANTÍA EXPRESA.

LAS GARANTÍAS IMPLÍCITAS DE CALIDAD E IDONEIDAD PARA UN FIN CONCRETO ESTÁN LIMITADAS EN DURACIÓN A UN AÑO A PARTIR
DE LA FECHA DE COMPRA. ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN CUANTO AL TIEMPO DE DURACIÓN DE UNA GARANTÍA
IMPLÍCITA, POR LO QUE LA ANTERIOR LIMITACIÓN PODRÍA NO APLICARLE A USTED.

CUALQUIER RESPONSABILIDAD POR DAÑOS INDIRECTOS, INCIDENTALES O EMERGENTES RESULTANTE DE FALLAS DE LA PARRILLA
TRIPLE FUNCTION DE BRINKMANN PARA CUMPLIR CON ESTA GARANTÍA O CUALQUIER GARANTÍA IMPLÍCITA QUEDA EXCLUIDA. EL
CONSUMIDOR ACEPTA QUE EL PRECIO DE COMPRA ESTÁ BASADO EN LAS LIMITACIONES CONTENIDAS EN LA GARANTÍA ESTABLECIDA
ARRIBA. ALGUNOS ESTADOS NO PERMITEN LA EXCLUSIÓN NI LIMITACIÓN DE LOS DAÑOS INCIDENTALES O EMERGENTES, ASÍ QUE LA
LIMITACIÓN O EXCLUSIÓN QUE APARECE ARRIBA PODRÍA NO APLICARLE A USTED. ESTA GARANTÍA LE DA A USTED DERECHOS
LEGALES ESPECÍFICOS, Y USTED TAMBIÉN PODRÍA TENER OTROS DERECHOS QUE VARÍAN DE ESTADO A ESTADO.

140-3830-S
1/08

©2008 The Brinkmann Corporation

Dallas, Texas 75244 U.S.A

www.brinkmann.net

Manual del Propietario para el Modelo

Owner’s Manual for Model

810-3830-S