Brinkmann 815-4001-S User Manual

OWNER’S MANUAL / MANUAL DEL PROPIETARIO

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCCIONES DE ARMADO Y OPERACIÓN

TURKEY FRYER

™

NOT FOR COMMERCIAL USE. / NO ES PARA USO COMERCIAL.

READ THIS MANUAL

LEA ESTE MANUAL

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and instructions when using the appliance.

FOR ALL 815-4001 SERIES.

PARA TODAS LAS SERIES

815-4001.

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS

WITH THE FRYER OWNER FOR

FUTURE REFERENCE.

NOTE:

Pre-attached metal plate on product with safety warnings.

(Do not remove this plate.)

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS

INSTRUCCIONES AL

PROPIETARIO DEL SARTÉN

PARA REFERENCIA FUTURA.

KEEP THIS MANUAL FOR FUTURE REFERENCE

CONSERVE ESTE MANUAL PARA FUTURAS REFERENCIAS

Este manual de instrucciones contiene importante información necesaria para el montaje adecuado y para el uso seguro del electrodoméstico. Lea y cumpla con todas las instrucciones y advertencias antes de instalar y de utilizar este electrodoméstico. Siga todas las instrucciones y advertencias cuando utilice este electrodoméstico.

NOTA:

Placa de metal preanexada en el producto con advertencias de seguridad. (No quitar esta placa).

1. Never operate this appliance unattended.

2. Never operate this appliance within 10 feet (3m) of any structure, combustible material or other gas cylinder.

3. Never operate this appliance within 25 feet (7.5m) of any flammable liquid.

4. Do not fill cooking vessel beyond maximum fill line.

5. Never allow the oil/grease to get hotter than 400°F (200°C). If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.

6. Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115°F (45°C) or less.

7. If a fire should occur keep away from the appliance and immediately call your Fire Department. Do not attempt to extinguish an oil/grease fire with water.

Failure to follow these instructions could result in fire or explosion,

which could cause property damage, personal injury or death.

DANGER

IF YOU SMELL GAS:

1. Shut off gas to the appliance at the LP cylinder.

2. Extinguish any open flame.

3. If odor continues, keep away from the appliance and immediately call your Fire Department.

Failure to follow these instructions could result in fire or explosion,

which could cause property damage, personal injury or death.

WARNING

a) DO NOT store a spare LP cylinder under or near this appliance.

b) Never fill the cylinder beyond 80% full.

c) If the information in (a) and (b) are not followed exactly, a fire causing death or

serious injury may occur.

DANGER

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AATTTTEENNTTIIOONN TTOO PPOOSSSSIIBBLLEE HHAAZZAARRDDSS AASS YYOOUU AASSSSE

EMMBBLLEE AANNDD UUSSEE YYOOUURR CCOOOOKKEERR..

WWHHEENN YYOOUU SSEEEE TTHHEE SSAAFFEETTYY AALLEERRTT SSYYMMBBOOLL

PPAAYY CCLLOOSSEE AATTTTEENNTTIIOONN TTOO TTHHEE IINNFFOORRMMAATTIIOONN WWHHIICCHH FFOOLLLLOOWWSS!!

General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Installation and LP Cylinder Specifications and Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7

Connecting LP Cylinder and Hose / Regulator to Cooker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–11

Operating Cooker and How to determine proper amount of oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Using Cooking Vessel with Turkey Stand and Hanger or Basket . . . . . . . . . . . . . . . . . . . . . . . 13-14

Burner Assembly/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-Back Cover

TABLE OF CONTENTS

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CALIFORNIA PROPOSITION 65 WARNING

This product contains chemicals, including lead in the brass of certain component parts, that are

known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. When used, this product emits fuel combustion chemicals that are known to the State of California to cause cancer, and birth defects or other reproductive harm.

Follow all instructions in this manual and use only in well ventilated, outdoor area.

WARNING

• This appliance shall be used OUTDOORS only. Do NOT use in a building, home, garage, balcony, porch, tent or any other enclosed area. Fryers/Boilers shall not be used on or under apartment or condominium balcony or deck. Do NOT install or use in or on recreational vehicles and/or boats.

• When cooking, the fryer/boiler must be on a level, stable, noncombustible surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose.

• Do not use on combustible flooring or surfaces.

• Do NOT operate appliance any closer than 10 feet from any combustible materials including walls or railings or under overhead construction as these materials could ignite should grease fire occur.

• Smoking oil is an indication that the oil is too hot and may ignite. Oil ignites at varying temperatures; therefore, never allow the oil to exceed 400°F

(200°C)

and NEVER LEAVE

HEATING OIL UNATTENDED.

• Carefully monitor the temperature of the oil with the thermometer and regulate the temperature so that it does not reach the "Fire Hazard" zone on the thermometer. If necessary, turn the gas OFF to the appliance to allow the oil to cool.

• When cooking with oil or grease, the thermometer provided MUST be used. Follow instructions in this manual for proper installation and use of the thermometer. If the thermometer supplied with this fryer/boiler has been lost or damaged, a replacement thermometer must be obtained before using this fryer. Use only replacement thermometer # 072-0012-0. This thermometer can be obtained by contacting The Brinkmann Corporation at 1-800-527-0717.

• Test the thermometer before each use by inserting it into a cooking vessel of boiling water and ensure that it registers approximately 212°F +/- 20˚F (100°C +/- 10˚C). If the thermometer does not function properly, a replacement thermometer must be obtained before using this fryer. Use only replacement thermometer # 072-0012-0. This thermometer can be obtained by contacting The Brinkmann Corporation at 1-800-527-0717.

• If the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF and wait for the temperature to decrease to less than 350°F (175°C) before relighting burner. (See instructions on page 11 for relighting.) If there is a lid (cover), do not remove the lid as oxygen will feed a fire.

• Hot oil or water can cause severe burns and permanent disfigurement; use caution and common sense when operating this product.

• Do not leave the appliance unattended. Keep children and pets away from the appliance at all times. Carefully monitor all activity around fryer to avoid burns or other injuries. Do not wear loose clothing or allow long hair to hang freely while lighting or using fryer.

• Use caution when walking or standing near fryer as splattered oil may have created a slick surface. Do not walk between cooker and propane tank as this creates a trip hazard. Tripping over the hose could overturn the cooker or knock cooking vessel of hot liquid from cooker causing severe burns.

• Avoid bumping of or impact with the appliance to prevent spillage or splashing of hot cooking liquid.

• Never drop food or accessories into hot cooking liquid. Lower food and accessories slowly into the cooking liquid in order to prevent splashing or overflow. When removing food from the appliance care shall be taken to avoid burns from hot cooking liquids.

• Never overfill the cooking vessel with oil, grease or water. Follow instructions in this manual for establishing proper oil, grease or water levels. (see page 12)

GENERAL WARNINGS

WARNING

• In the event of rain, snow, hail, sleet or other forms of precipitation while cooking with oil/grease, cover the cooking vessel immediately and turn off the appliance burner and gas supply. Do not attempt to move the appliance or cooking vessel.

• Introduction of water or ice from any source into the oil/grease may cause overflow and severe burns from hot oil and water splatter.

When frying with oil/grease, all food products

MUST be completely thawed and towel dried before being immersed in the fryer.

• Do not place empty cooking vessel on the appliance while in operation as it could melt. Use caution when placing anything in cooking vessel while the appliance is in operation. Do NOT use lid when heating or cooking with oil.

• Do not move the appliance when in use. Allow the cooking vessel to cool to 115˚F (45˚C) before moving or storing.

• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids.

• Never use a cooking vessel larger than 30 quarts or one that does not fit within the retaining ring of the fryer stand. Never use a cooking vessel smaller than 12.5” diameter or one that does not come in full contact with temperature shutoff sensor.

• When cooking with oil/grease, have a type BC or ABC fire extinguisher readily available. In the event of an oil/grease fire immediately call the Fire Department. Do not attempt to extinguish with water. A Type BC or ABC fire extinguisher may, in some circumstances, contain the fire.

• Check all gas connections by following directions in the "Gas Leak Testing" section on page 8-9 of this manual. Never test for gas leaks with a lighted match or open flame. Do not operate this fryer with a gas leak.

• Do not store or use gasoline or other liquid/aerosols with flammable vapors in the vicinity of this fryer.

• Storage of this appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance and left outdoors. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area.

• The pressure regulator and hose assembly supplied with the appliance must be used. Replacement pressure regulators and hose assemblies may be purchased by calling 1-800-527-0717. Position propane tank and cooker, as illustrated on page 10, to protect hose from contact with hot surfaces which could create a leak. Never use a hose that shows signs of cracking or damage. Replace hose every two years.

•

DO NOT use external electrical sources with this appliance.

• Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being used. Only use replacement hose # 155-4000-0. This hose can be obtained by contacting The Brinkmann Corporation at 1-800-527-0717. Replace hose at least every two years. Keep the fuel supply hose away from any heated surfaces.

• The use of alcohol, prescription or non-prescription drugs may impair your ability to properly assemble or safely operate this appliance. Use caution and common sense.

• This appliance is not intended for and should never be used as a heater.

• Do not use this fryer for other than its intended purpose. Properly dispose of packaging materials.

• Combustion by-products from the use of this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

• Children can fall

into cooking vessel and drown in even a small amount of liquid. Keep

cooking vessel out of reach of children. Do not store cooking vessel with liquid inside.

• Only use replacement/accessory parts manufactured by The Brinkmann Corporation. Repairs should be performed by The Brinkmann Corporation.

WARNING

LP GAS CYLINDER (NOT SUPPLIED WITH THIS FRYER)

The LP (Liquid Propane) gas cylinder specifically designed to be used with this fryer must have a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection device (OPD).

• DO NOT connect this fryer to an existing #510 POL cylinder valve with Left Hand threads.

The Type 1 valve can be identified with the large external threads on the valve outlet.

• DO NOT connect to a propane cylinder exceeding this capacity.

• DO NOT connect to a cylinder that uses any other type of valve connection device.

CYLINDER SPECIFICATIONS:

When purchasing or exchanging a cylinder for your gas fryer, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods as applicable with a listed over-filling prevention device (OPD).

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code/ANSI Z223.1/NFPA 54

• Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58

• Natural Gas and Propane Installation Code CSA B149.1

To check your local codes, see your local LP gas dealer or natural gas company. This fryer was not intended to be connected to a natural gas supply line.

The cylinder must also be equipped with:

• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

• A Type 1 valve that prevents gas flow until a positive seal is obtained.

• An arrangement for vapor withdrawal.

• A collar to protect the cylinder shut-off valve.

• A safety relief device having direct communication with the vapor space of the cylinder.

• A listed over-filling prevention device (OPD).

CARBON MONOXIDE HAZARD

This appliance can produce carbon monoxide which has no odor.

Using it in an enclosed space can kill you.

Never use this appliance in an enclosed space such as a camper, tent, car or home.

• Turn off the cylinder valve when your fryer is not in use.

• Handle the tank with care.

• Always secure the cylinder in an upright position.

• Never connect an unregulated LP gas cylinder to your fryer.

• DO NOT expose LP gas cylinders to excessive heat or ignition sources.

• DO NOT store a spare LP gas cylinder near your fryer.

• Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.

• DO NOT allow the cylinder to be filled beyond 80% capacity.

• Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

• Never store a spare LP gas cylinder near your fryer. This could cause excess pressure to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal injury, including death.

Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.

PROPER VENTILATION IS EXTREMELY IMPORTANT.

• Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

• DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe bodily harm, or death.

WARNING

DANGER

WARNING

FILLING THE LP GAS CYLINDER:

• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.

• New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.

• DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or flame, an explosion causing severe burns, bodily harm, or death could occur.

• Always use a protective cylinder cap when fryer is not connected to cylinder.

• If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a Type 1 valve and an over-filling prevention device (OPD).

HOSE AND REGULATOR:

Your fryer is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas flow from the cylinder until a positive connection to the valve has been made.

Note: The cylinder valve must be turned off before any

connection is made or removed.

2. A thermal device that will shut off the gas flow if the device is subject to temperatures above 240°F to 300°F (115°C to 150°C). If this should happen, remove the entire regulator assembly and dispose of properly. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before using your fryer again.

3. A flow limiting device, when activated, restricts the flow of gas to 10 cubic feet per hour.

• Never use your fryer without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures.

The pressure regulator and hose assembly supplied with your gas fryer is designed to work with an LP gas supply cylinder.

• DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

• DO NOT use any other pressure regulator/hose assembly other than the one supplied with your fryer.

• DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by contacting Brinkmann. The regulator is designed to operate at a maximum output pressure of 5 psi ( pounds/square inch).

During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or damage.

Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your fryer. Only the Brinkmann supplied replacement should be used.

WARNING

DANGER

CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER

• Insure the cylinder valve is CLOSED prior to connecting the LP gas cylinder to your fryer. Turn the regulator control knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to fryer. Read and follow all warnings on the LP cylinder.

1. Check that the cylinder valve is closed by turning the knob clockwise.

2. Remove the protective plastic cap from the cylinder valve and the connection device.

3. Insert the nipple of connection device into the valve outlet. Insure that the device is centered properly.

4. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools to tighten connection.

Note: If you are unable to make the connection,

repeat steps 3 and 4.

5. Check that the hose does not contain kinks, does not come into contact with sharp edges, and does not contact surfaces that may become hot during use.

6. Leak check all fittings before lighting your fryer. See section on "Leak Testing" in this manual.

LEAK TESTING:

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the fryer is in use or while fryer is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your fryer and before lighting for the first time, even if purchased fully assembled.

• Every time the LP gas cylinder is refilled or if any of the gas components are replaced.

• Any time your fryer has been moved.

• At least once per year or if your fryer has not been used for more than 60 days.

WARNING

GAS LEAK TESTING:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. To turn on the fuel supply, turn the cylinder valve knob one turn counterclockwise.

3. Apply the soap water mixture to the following:

Supply tank (cylinder) weld Connection nut to cylinder valve Back side of connection nut to brass

nipple Brass nipple connection into regulator Regulator connection to gas supply

hose Gas supply hose connection to

burner assembly The full length of gas supply hose Cylinder valve to cylinder

4. Check each place listed (A-H) for growing bubbles which indicates a leak.

5. Turn OFF gas supply at cylinder valve.

6. Turn ON control knob to release gas pressure in hose.

7. Turn control knob to OFF position.

8. Tighten any leaking connections.

9. Repeat soapy water test until no leaks are detected. DO NOT use the fryer if leaks cannot be stopped. Contact a qualified gas appliance repair service.

10. Turn OFF gas supply at cylinder valve until you are ready to use your fryer.

11. Wash off soapy residue with cold water and towel dry.

12. Wait 5 minutes to allow all gas to evacuate the area before lighting fryer.

Note: The leak test must be performed in an area that has adequate lighting in order to see if

bubbles are developing. DO NOT use a flashlight to check for bubbles.

IMPORTANT SAFEGUAR

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Watch For Bubbles

Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the fryer has been assembled, stored, moved, cleaned, or repaired. DO NOT operate this fryer until you have read and understand ALL of the warnings and instructions in this manual.

PRE-START CHECK LIST:

• Insure that the fryer is properly assembled.

• Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. Hose should be at least 3 inches from hot surfaces.

• Leak check all gas connections and hose. See section on "Leak Testing".

• Ensure that all electrical supply cords are properly grounded and are kept away from this appliance, water and hot surfaces. Do not use external electrical sources with this appliance.

• Position your fryer on level ground in a well ventilated location, a safe distance from combustible materials, buildings and overhangs. Propane cylinder should be positioned upwind from fryer so the heat of the fryer does not reach cylinder.

WARNING Hose is a trip hazard. Do not walk between fryer and cylinder.

Note: Due to the intense heat from burner, it is normal for discoloration to occur on fryer during the first

few uses.

LIGHTING INSTRUCTIONS:

Follow the instructions exactly. Read and follow all warnings and instructions in this manual before using your fryer.

1. Make sure the regulator control knob and cylinder valve are in the OFF positions.

2. Turn on the fuel supply by rotating the cylinder valve counterclockwise to full open.

3. Open regulator control valve by turning clockwise until fully open.

4. DO NOT stand with head, body, or arms over the fryer when lighting.

WARNING

Hose is a trip hazard.

10 ft.

Wind Direction

20"

(50.8cm)

12 ft.

5. Strike and place a wooden match through lighting hole to approximately 1/2" (1 to 2cm) from the burner.

6. Push and hold red cap near bottom of control panel for 30 seconds.

7. If burner does NOT ignite immediately, turn the regulator control knob and cylinder valve to OFF, wait 5 minutes for gas to evacuate and repeat steps 1 through 6 until burner ignites.

8. If the burner does not light within the first few attempts, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the fryer until the problem is found and corrected.

HOW TO REIGNITE BURNER:

It is recommended to place lid over cooking vessel before reigniting burner to avoid burns from splashes. Follow steps 1 through 6 above, to reignite burner. Use caution when lighting the burner, as hot oil from cooking vessel may have splattered and run down the sides of the unit creating a slick surface.

BURNER FLAME CHECK

Adjust flame height using regulator control knob. Rotate air shutter to achieve mostly blue flame. The air shutter mounted on the front of your burner helps to control the amount of air that mixes with the LP gas. A blue flame with little or no yellow flame provides the best heat. Adjust the air shutter until the desired flame is achieved.

Note: Make sure the male fitting on the fryer is screwed into the air shutter and tightened securely. Do not

over-tighten as the air shutter needs to move freely in order to adjust air intake. Check the attachment for proper connection every time propane tank is connected to fryer.

TURNING OFF THE FRYER:

1. Turn OFF the LP cylinder valve.

2. Turn regulator control knob to the OFF position. Note: Turn off LP cylinder first to prevent gas from

being left in the system under pressure.

3. To disconnect valve regulator/hose assembly, turn the large regulator coupling counter-clockwise by hand.

WARNING

• The LP cylinder valve should always be in the OFF or closed position when the fryer is not in use.

Yellow

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Burner Hole

Rotating Air Shutter

Air Opening

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To turn off the LP cylinder

valve, turn knob clockwise

until it stops.

Red

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Lighter Hole

Regulator Control Knob

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+ 28 hidden pages