Brinkmann 810-8905-S, 810-7405-S, 810-8500-S, 810-8530-S, 810-8555-S User Manual
...
Equipo Universal de Conversión a
Gas Natural
PROFESSIONAL INSTALLATION MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE
WARNINGS AND INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN
THIS MANUAL TO AVOID PERSONAL INJURY,
INCLUDING DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
CONVERTS THE FOLLOWING CHARMGLOW GRILLS FROM PROPANE TO
NATURAL GAS: MODEL NUMBERS 810-7405-S, 810-8500-S, 810-8530-S,
810-8532-S, 810-8550-S, 810-8552-S, 810-8555-S, 810-8750-S, 810-8752-S,
810-8905-S, 810-8907-S, 810-9520-S, AND 810-9590-S.
AVISO PARA EL
INSTALADOR:
ENTREGUE ESTAS
INSTRUCCIONES AL PROPIETARIO
DE LA PARRILLA PARA
REFERENCIA FUTURA.
Universal Natural Gas Conversion Kit
MANUAL DE INSTALACIÓN PROFESIONAL
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE
HACE CASO OMISO A ESTAS ADVERTENCIAS E
INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS
E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR
LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS
DAÑOS MATERIALES.
CONVIERTE LAS SIGUIENTES PARRILLAS CHARMGLOW DE
PROPANO A GAS NATURAL: NÚMEROS DE MODELO 810-7405-S, 810-8500-S,
810-8530-S, 810-8532-S, 810-8550-S, 810-8552-S, 810-8555-S, 810-8750-S,
810-8752-S, 810-8905-S, 810-8907-S, 810-9520-S, Y 810-9590-S
ADVERTENCIA
ALSO CONVERTS MODELS 810-8640-S AND 810-8650-S. PROFESSIONAL
INSTALLATION MANUALS FOR THESE MODELS ARE INCLUDED WITH THE
GRILLS. IF YOU DO NOT HAVE THE PROFESSIONAL INSTALLATION MANUAL,
PLEASE VISIT WWW.GRILLPARTSONLINE.COM OR CALL (800) 527-0717.
TAMBIÉN CONVIERTE LOS MODELOS 810-8640-S Y 810-8650-S. LOS
MANUALES PROFESIONALES DE INSTALACIÓN PARA ESTOS MODELOS SE
INCLUYEN CON LAS PARRILLAS. SI USTED NO TIENE EL MANUAL
PROFESIONAL DE INSTALACIÓN, VISITE POR FAVOR
WWW.GRILLPARTSONLINE.COM O LA LLAMADA (800) 527-0717.
1
WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS
POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE
ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A
NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE CONVERTING AND OPERATING YOUR GRILL.
DANGER
IMPORTANT SAFETY WARNINGS
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
Installer Company or Service Name:________________________________________________
Technician Name:____________________________________Installation Date: ____________
Failure to follow the instructions as written, or installation by other than
a trained professional, will void all manufacturer warranties.
WARNING
This conversion kit shall be installed by a professional service technician in accordance with the
manufacturer's instructions as specified by the codes and requirements of the authority having jurisdiction.
The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent
property damage, personal injury or death. The qualified service agency performing this conversion assumes
responsibility for the proper conversion of the appliance of this kit.
Model Number: ____________________________________
Serial Number:_____________________________________Date Purchased: ____________
IMPORTANT: Fill out product record information below.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from appliance and immediately call your gas supplier or your fire department.
2
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Conversion Instructions 810-8905-S, 810-8907-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conversion Instructions 810-8750-S, 810-8752-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conversion Instructions 810-8550-S, 810-8552-S & 810-8555-S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Conversion Instructions 810-8530-S, 810-8532-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Conversion Instructions 810-8500-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Conversion Instructions 810-7405-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Conversion Instructions 810-9590-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Conversion Instructions 810-9520-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting to Natural Gas Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37
Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-43
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TABLE OF CONTENTS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed.
Be sure to read and carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code ANSI Z223.1 NFPA 54
• Natural Gas and Propane Installation Code: CAN/CGA B149.1
• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)
This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure
contact your local natural gas company. If the supply pressure is different than 7 inch, contact a
professional
service technician
for assistance. Not for use with LP gas.
WARNING
• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed
or breezeway.
• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be
situated at least 10 feet (3.1 m) from buildings.
• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other
combustible material. DO NOT use grill under overhead unprotected combustible construction.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
3
WARNING
GENERAL WARNINGS
• Never use liquid propane gas in a unit designed for natural gas.
• Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal
smoking box to contain ash and prevent fires.
• Leak test all connections before first use, e
ven if grill was purchased fully assembled.
• Never check for leaks using a match or open flame.
CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas. Use
caution and common sense when testing for leaks.
• Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable
vapors and liquids or combustible materials.
• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.
• Only use the specific orifice designated for your grill model. Always double check the millimeter
size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal
injury, property damage and void your grill warranty.
• DO NOT use back rotisserie burner when main burners are in use.
• DO NOT obstruct the flow of combustion or ventilation air.
• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.
• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
• DO NOT leave the grill unattended while in use.
• DO NOT allow the gas hose to come in contact with hot surfaces.
• DO NOT allow grease from drain hole to fall on hose.
• Keep any electrical supply cords away from water or heated surfaces.
• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority
to determine proper size and type.
• For household use only. DO NOT use this grill for anything other than its intended purpose.
• DO NOT use while under the influence of drugs or alcohol.
• Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL
COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Connection should be made by a professional service technician. Supply the technician with a copy of these
instructions. Incorrect connection can result in a gas leak with possibility of fire.
DANGER
1.32mm
8530/8532/8550/8552/8555
Rotisserie Burner 1.32mm Valve Orifice x 1 Pc
(YELLOW)
Large
Stop Plate
x 6 Pcs.
Small
Stop Plate
x 1 Pc.
Gas Orifice Tool
Small Wrench
10’ Natural Gas Hose
Large Wrench
1.25mm
8905/8907 SIde Burner
1.25mm Valve Orifice x 2 Pc
(GREEN)
8750/8752 Side Burner
1.35mm Valve Orifice x 2 Pc
(RED)
1.35mm 1.51mm
8905/8907 Rotisserie Burner
1.51mm Valve Orifice x 1 Pc
(BLUE)
L
S
4
PARTS CONTENTS
ASSEMBLY INSTRUCTIONS
YOU MUST BE A
PROFESSIONAL SERVICE TECHNICIAN
TO CONVERT THIS GRILL.
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.
The following tools are required to assemble the Conversion Kit:
• Phillips Head Screwdriver • Adjustable Wrench • 3/4” Wrench
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
5
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use of
any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Hold the gas manifold connection with
an adjustable wrench and use a 3/4”
wrench to undo LP hose connection
from gas manifold.
Step 2
Attach 10’ hose to gas manifold.
Tighten connection carefully using
two wrenches. Take the end of the 10’
hose and place it through the cart
back panel exit.
Step 3
Open hood and remove warming
rack, cooking grills and heat shields.
Set aside for later use.
CONVERSION
INSTRUCTIONS
810-8905-S & 810-8907-S
Warming Rack
Cooking Grills
Heat Shields
10’ Natural Gas Hose
Gas Manifold
Connection
Back Panel Exit
6
Step 4
Remove two screws from each
burner "foot" using a screwdriver.
Remove wood chip drawer to get
access to the wood chip burner.
Remove one screw from the wood
chip burner. Carefully lift each burner
up and away from valve openings.
Set aside for later use.
Step 5
Using the gas orifice tool, remove
the LP brass orifice from the tip of
each gas valve assembly. Repeat
this step for all main burner and
wood chip burner valves in your
grill.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural gas).
You only remove the LP gas
orifice tip.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
Step 7
Figure 1 shows valve stem and bezel
with both screws. Place stop plate over
valve stem as shown in Figure 2. Verify
the tab and the stamped letter on the
stop plates face out. Replace control
knobs when finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the
valve tips. If you choose to remove
the control panel, you must replace
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated
could lead to personal injury and/or
property damage.
Figure 2
Figure 1
Stop Plate
Gas Orifice Tool
Side View
LP Gas Orifice
Wood Chip Drawer
Fire Box Front Panel
Stop Pin
Ta b
L
7
810-8905-S & 810-8907-S
SIDE BURNERS
CAUTION: Only use specified
natural gas orifice for your grill.
Step 8
Remove the side burner brass cap by
using the small wrench to unscrew
the two small screws.
Step 9
Remove access panel on left side of
grill for better view of gas orifice.
Step 10
Use the gas orifice tool to remove
LP brass orifice from the hole on
the top of side burner.
Step 11
Using gas orifice tool, install
1.25mm (GREEN) natural gas
orifice. Be careful not to cross
thread natural gas orifice.
Step 12
Replace the side burner brass cap
to the burner.
Small Wrench
Gas Orifice Tool
Access Panel
Brass Cap
Existing Side Burner LP
Gas Orifice
Replacement Side Burner
Natural Gas Orifice
(identified by number)
Side Burner 1.25mm (GREEN)
1.25mm
8
810-8905-S & 810-8907-S
ROTISSERIE BURNERS
CAUTION: Only use specified natural gas
orifice for your grill.
Note: It is helpful to keep the screws with the
components as they are removed for
ease of reassembly.
Step 13
Remove rotisserie cover bolts and remove
rotisserie cover to gain access to the rotisserie
LP gas orifice on back side of grill.
Step 14
Using an adjustable wrench to hold the gas
line secure, use the open end wrench
provided to loosen the gas line retaining nut.
With the rotisserie gas supply line detached from
the housing, use two wrenches to remove the
LP brass orifice from the gas supply line.
Replace the LP gas brass orifice with the
proper natural gas orifice. (1.51mm BLUE)
Note: Bending the hose could damage the
supply line.
Step 15
Reattach gas supply line to the rotisserie
housing by securing with the retaining nut
removed in Step 14.
Note: Leave the back panel off until the
end of conversion and all gas leak
testing has been completed.
Step 16
Re-install the rotisserie cover using the nuts and
bolts that were set aside in Step 13.
Step 17
Carefully replace each burner, making sure
burner openings slide over valve nozzles.
Screw each burner "foot" down using
screwdriver and screws that were set aside in
Step 4.
Step 18
Replace warming rack, cooking grills, heat
shields and grease trays.
Note: Follow directions in the leak testing
section of this manual before using this
grill.
Existing Rotisserie LP
Gas Orifice
Retaining Nut
Brass Orifice
Replacement Rotisserie
Natural Gas Orifice
(identified by number)
Rotisserie Burner 1.51mm (BLUE)
Cover Bolts
1.51mm
9
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use of
any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Pull right accessory drawer out and
remove. Set drawer aside until you
are ready to re-insert drawer at the
end of Step 2.
Step 2
Hold the gas manifold connection with
an adjustable wrench and use a 3/4”
wrench to undo hose connection from
gas manifold. Attach 10’ hose to gas
manifold. Tighten connection carefully
using two wrenches.
Step 3
Open covers and remove cooking
grills and heat shields. Set aside for
later use.
CONVERSION
INSTRUCTIONS
810-8750-S & 810-8752-S
Right
Accessory
Drawer
Gas Manifold
Connection
Cooking Grills
Heat Shields
10’ Natural Gas Hose
10
Note: Step 4 only applies to model
810-8750-S.
Step 4
Remove screw from each burner
"foot" using a screwdriver. Carefully
lift each burner up and away from
valve openings. Set aside for later
use.
Main Burner
Sear Burner
11
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
Step 5
Using the one of the gas orifice tool
provided remove the LP brass
orifice from the tip of each gas valve
assembly.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural gas).
You only remove the LP gas
orifice tip.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
Step 7
Figure 1 shows valve stem and bezel
with both screws. Place stop plate over
valve stem as shown in Figure 2. Verify
the tab and the stamped letter on the
stop plates face out. Replace control
knobs when finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the
valve tips. If you choose to remove
the control panel, you must replace
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated
could lead to personal injury and/or
property damage.
LP Gas Orifice
Wrench
Side View
Figure 2
Figure 1
Stop Plate
Fire Box Front Panel
Stop Pin
Ta b
L
12
810-8750-S & 810-8752-S SIDE BURNERS
CAUTION: Only use specified natural
gas orifice for your grill.
Step 8
Remove the left side shelf by unscrewing
the four bolts.
Step 9
Remove the side burner brass cap by
using the small wrench to unscrew the two
small screws.
Step 10
Remove access panel on left side of grill
for better view of gas orifice.
Step 11
Use the gas orifice tool to remove LP
brass orifice from the hole on the top of
side burner.
Step 12
Using gas orifice tool, install 1.35mm
(RED) natural gas orifice. Be careful not
to cross thread natural gas orifice.
Step 13
Replace the side burner brass cap to
the burner.
Small Wrench
Brass Cap
Access Panel
Gas Orifice Tool
Existing Side Burner LP
Gas Orifice
Replacement Side Burner
Natural Gas Orifice
(identified by number)
Side Burner 1.35mm (RED)
1.35mm
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use
of any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Using an adjustable wrench to hold
the gas manifold connection secure,
use a 3/4” wrench to loosen the hose
connection nut. Replace existing LP
hose/regulator assembly with natural
gas 10’ hose assembly. Tighten both
connections carefully using two
wrenches.
Step 2
Remove cotter pin from side burner
"foot". Carefully lift side burner up
and away from valve nozzle. Set
aside for later use.
Step 3
Open hood and remove warming
rack, cooking grills and heat
shields. Set aside for later use.
13
CONVERSION
INSTRUCTIONS
810-8550-S, 810-8552-S &
810-8555-S
Gas Manifold Nut
Cooking Grills
Heat Shields
Cotter Pin
Warming Rack
10’ Natural Gas Hose
14
Step 4
Remove screw from each burner
"foot" using a screwdriver. Carefully
lift each burner up and away from
valve openings. Set aside for later
use.
Step 5
Use the gas orifice tool to remove the
LP brass orifice from main burner
valves through the hole on the firebox
front panel. Repeat this step for all
main, side and rotisserie burner
valves in your grill. The side burner
valve orifice is under the side shelf.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural
gas).You only remove the LP
gas orifice tip.
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
LP Gas Orifice
Gas Orifice Tool
Side View
Firebox Front Panel
Stop Pin
Stop Pin
15
Step 7
Figure 1 shows valve stem and bezel
with the control knob removed.Take
five large stop plates from the
component card and place them over
the main and side burner valve stems
as illustrated (Figure 2). Take the small
stop plate from the component card
and place it over the rotisserie burner
valve stem (Figure 3).Verify the tab
and the stamped letter on the stop
plates face out. Replace control knobs
when finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the
valve tips. If you choose to remove
the control panel, you must replace
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated
could lead to personal injury and/or
property damage.
Step 8
Carefully replace each burner,
making sure burner openings slide
over valve nozzles. Screw each main
burner "foot" down using screwdriver
and screws that were set aside in
Step 4. Replace cotter pin in side
burner “foot” that were set aside in
Step 2.
Step 9
Replace warming rack, cooking grills,
heat shields and grease tray.
Note: Follow directions in the leak
testing section of this manual
before using this grill.
Figure 2
Figure 1
Stop Plate
Cooking Grills
Heat Shields
Warming Rack
Ta b
Figure 3
Stop Plate
Ta b
L
S
Retaining Nut
16
810-8550-S, 810-8552-S & 810-8555-S
ROTISSERIE BURNERS
CAUTION: Only use specified natural
gas orifice for your grill.
Note: It is helpful to keep the screws
with the components as they are
removed for ease of reassembly.
Step 10
Remove the two screws of panel to gain
access to the rotisserie LP valve on back
side of grill. Set aside for later use.
Step 11
Using an adjustable wrench to hold the
gas line secure, use the open end
wrench provided to loosen the gas line
retaining nut. With the rotisserie gas
supply line detached from the housing,
use two wrenches to remove the LP brass
orifice from the gas supply line. Replace
the LP gas brass orifice with the proper
natural gas orifice. (1.32mm YELLOW)
Note: Bending the hose could damage
the supply line.
Step 12
Reattach gas supply line to the
rotisserie housing by securing with the
retaining nut removed in Step 11.
Note: Leave the back panel off until
the end of conversion and all
gas leak testing has been
completed.
Step 13
Re-install rotisserie cover using the bolts
that were set aside in Step 10.
Existing Rotisserie LP
Gas Orifice
Replacement Rotisserie
Natural Gas Orifice
(identified by number)
Rotisserie Burner 1.32mm (YELLOW)
Brass Orifice
Cover Bolts
1.32mm
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use
of any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Using an adjustable wrench to hold
the gas manifold connection secure,
use a 3/4” wrench to loosen the hose
connection nut. Replace existing LP
hose/regulator assembly with natural
gas 10’ hose assembly. Tighten the
connection carefully using two
wrenches.
Step 2
Remove cotter pin from side burner
"foot". Carefully lift side burner up
and away from valve nozzle. Set
aside for later use.
Step 3
Open hood and remove warming
rack, cooking grills and heat
shields. Set aside for later use.
17
CONVERSION
INSTRUCTIONS
810-8530-S & 810-8532-S
Gas Manifold Nut
Cooking Grills
Heat Shields
10’ Natural Gas Hose
Cotter Pin
Warming Rack
18
Step 4
Remove screw from each burner
"foot" using a screwdriver. Carefully
lift each burner up and away from
valve openings. Set aside for later
use.
Step 5
Use the gas orifice tool to remove the
LP brass orifice from main burner
valves through the hole on the firebox
front panel. Repeat this step for all
main and side burner valves in your
grill. The side burner valve orifice is
under the side shelf.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural
gas).You only remove the LP
gas orifice tip.
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
LP Gas Orifice
Gas Orifice Tool
Side View
Firebox Front Panel
Stop Pin
Figure 1
Stop Pin
19
Step 7
Figure 1 shows valve stem and bezel
with the control knob removed.Take
five large stop plates from the
component card and place them over
the main and side burner valve stems
as illustrated (Figure 2). Take the small
stop plate from the component card
and place it over the rotisserie burner
valve stem (Figure 3).Verify the tab
and the stamped letter on the stop
plates face out. Replace control knobs
when finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the
valve tips. If you choose to remove
the control panel, you must replace
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated
could lead to personal injury and/or
property damage.
Step 8
Carefully replace each burner,
making sure burner openings slide
over valve nozzles. Screw each main
burner "foot" down using screwdriver
and screws that were set aside in
Step 4. Replace cotter pin in side
burner “foot” that were set aside in
Step 2.
Step 9
Replace warming rack, cooking grills,
heat shields and grease tray.
Note: Follow directions in the leak
testing section of this manual
before using this grill.
Figure 2
Stop Plate
Cooking Grills
Heat Shields
Warming Rack
Ta b
Figure 3
Stop Plate
Ta b
L
S
Retaining Nut
20
810-8530-S ROTISSERIE BURNER
CAUTION: Only use specified natural
gas orifice for your grill.
Note: It is helpful to keep the screws
with the components as they are
removed for ease of reassembly.
Step 10
Remove the two screws of panel to gain
access to the rotisserie LP valve on back
side of grill. Set aside for later use.
Step 11
Using an adjustable wrench to hold the
gas line secure, use the open end
wrench provided to loosening the gas
line retaining nut. With the rotisserie gas
supply line detached from the housing,
use two wrenches to remove the LP brass
orifice from the gas supply line. Replace
the LP gas brass orifice with the proper
natural gas orifice. (1.32mm YELLOW)
Note: Bending the hose could damage
the supply line.
Step 12
Reattach gas supply line to the
rotisserie housing by securing with the
retaining nut removed in Step 11.
Note: Leave the back panel off until
the end of conversion and all
gas leak testing has been
completed.
Step 13
Re-install rotisserie cover using the bolts
that were set aside in Step 10.
Existing Rotisserie LP
Gas Orifice
Replacement Rotisserie
Natural Gas Orifice
(identified by number)
Rotisserie Burner 1.32mm (YELLOW)
Brass Orifice
Cover Bolts
1.32mm
21
Retaining Nut
810-8532-S ROTISSERIE BURNER
CAUTION: Only use specified
natural gas orifice for your grill.
Note: It is helpful to keep the screws
with the components as they
are removed for ease of
reassembly.
Step 10
Remove the two screws of panel to
gain access to the rotisserie LP valve
on back side of grill. Set aside for later
use.
Step 11
Using an adjustable wrench to hold
the gas line secure, use the open
end wrench provided to loosening the
gas line retaining nut. With the rotisserie
gas supply line detached from the
housing, use two wrenches to remove
the LP brass orifice from the gas supply
line.
Note: Bending the hose could
damage the supply line.
Step 12
Reattach gas supply line to the
rotisserie housing by securing with
the retaining nut removed in Step 11.
Note: Leave the back panel off until
the end of conversion and all
gas leak testing has been
completed.
Step 13
Re-install rotisserie cover using the
bolts that were set aside in Step 10.
Brass Orifice
Cover Bolts
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use
of any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Using an adjustable wrench to hold
the gas manifold connection secure,
use a 3/4” wrench to loosen the hose
connection nut. Replace existing LP
hose/regulator assembly with natural
gas 10’ hose assembly. Tighten the
connection carefully using two
wrenches.
Step 2
Remove cotter pin from side burner
"foot". Carefully lift side burner up
and away from valve nozzle. Set
aside for later use.
Step 3
Open hood and remove warming
rack, cooking grills and heat
shields. Set aside for later use.
CONVERSION
INSTRUCTIONS
810-8500-S
Cotter Pin
Warming Rack
Cooking Grills
Heat Shields
10’ Natural Gas Hose
22
Gas Manifold Nut
23
Step 4
Remove screw from each burner
"foot" using a screwdriver. Carefully
lift each burner up and away from
valve openings. Set aside for later
use.
Step 5
Use the gas orifice tool to remove the
LP brass orifice from main burner
valves through the hole on the firebox
front panel. Repeat this step for all
main and side burner valves in your
grill. The side burner valve orifice is
under the side shelf.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural
gas).You only remove the LP
gas orifice tip.
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
LP Gas Orifice
Gas Orifice Tool
Side View
Firebox Front Panel
24
Warming Rack
Cooking Grills
Heat Shields
Step 7
Figure 1 shows valve stem and bezel
with the control knob removed.Take
five large stop plates from the
component card and place them over
the valve stems as illustrated
(Figure 2). Verify the tab and the
stamped letter on the stop plates face
out. Replace control knobs when
finished.
WARNING: We recommend and
request that you do not remove the
control panel in order to access the
valve tips. If you choose to remove
the control panel, you must replace
the control panel bezels exactly as
illustrated in Figure 2. Failure to
replace the bezels as illustrated
could lead to personal injury and/or
property damage.
Step 8
Carefully replace each burner,
making sure burner openings slide
over valve nozzles. Screw each main
burner "foot" down using screwdriver
and screws that were set aside in
Step 4. Replace cotter pin in side
burner “foot” that were set aside in
Step 2.
Step 9
Replace warming rack, cooking grills,
heat shields and grease tray.
Note: Follow directions in the leak
testing section of this manual
before using this grill.
Stop Pin
Figure 2
Figure 1
Stop Plate
Ta b
L
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
WARNING: Only use the specific
orifice designated for your grill
model. Always double check the
millimeter size on the side of the
orifice tip prior to installation. Use
of any other orifice could lead to
personal injury, property damage
and void your grill warranty.
Note: Make sure all control
knobs are in the off
position, LP tank valve is
closed and tank is
disconnected from
regulator and removed
from grill.
Step 1
Using an adjustable wrench to hold
the gas manifold connection secure,
use a 3/4” wrench to loosen the hose
connection nut. Replace existing LP
hose/regulator assembly with natural
gas 10’ hose assembly. Tighten the
connection carefully using two
wrenches.
Step 2
Remove cotter pin from side burner
"foot". Carefully lift side burner up
and away from valve nozzle. Set
aside for later use.
Step 3
Open hood and remove warming
rack, cooking grills and heat
shields. Set aside for later use.
CONVERSION
INSTRUCTIONS
810-7405-S
Cotter Pin
Warming Rack
Cooking Grills
Heat Shields
10’ Natural Gas Hose
25
Gas Manifold Nut
26
Step 4
Remove screw from each burner
"foot" using a screwdriver. Carefully
lift each burner up and away from
valve openings. Set aside for later
use.
Step 5
Use the gas orifice tool to remove the
LP brass orifice from main burner
valves through the hole on the firebox
front panel. Repeat this step for all
main and side burner valves in your
grill. The side burner valve orifice is
under the side shelf.
Note: All orifices of the grill, except
rotisserie, are double orifices
type (LP gas and natural
gas).You only remove the LP
gas orifice tip.
CAUTION: Some parts may
contain sharp edges. Wear
protective gloves if necessary.
Step 6
Remove all the control knobs from the
control panel and set aside for later
use.
LP Gas Orifice
Gas Orifice Tool
Side View
Firebox Front Panel
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