Brinkmann 810-6805-s Owner's Manual

Equipo de Conversión a Gas Natural

Instrucciones para el Modelo 810-6805-S

Equipo de Conversión a Gas Natural Vendidó por Separado

PROFESSIONAL INSTALLATION MANUAL

CONVERTS THE BRINKMANN GRILL MODEL NUMBER 810-6805-S

FROM PROPANE TO NATURAL GAS.

CONVIERTE EL NÚMERO DE MODELO DE LA PARRILLA DE BRINKMANN

810-6805-S DEL PROPANO AL GAS NATURAL.

Natural Gas Conversion

Instructions for Model 810-6805-S

Natural Gas Conversion Kit Sold Separately

MANUAL DE INSTALACIÓN PROFESIONAL

NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS

INSTRUCCIONES AL PROPIETARIO

DE LA PARRILLA PARA

REFERENCIA FUTURA.

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE

WARNINGS AND INSTRUCTIONS ARE IGNORED. READ

AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN

THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE

HACE CASO OMISO A ESTAS ADVERTENCIAS E

INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS

E INSTRUCCIONES EN ESTE MANUAL PARAEVITAR

LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS

DAÑOS MATERIALES.

ADVERTENCIA

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS

POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE

ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A

NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY WARNINGS

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

Installer Company or Service Name: ________________________________________________

Technician Name:____________________________________Installation Date: ____________

Failure to follow the instructions as written, or installation by other than

a trained professional, will void all manufacturer warranties.

WARNING

This conversion kit shall be installed by a professional service technician in accordance with the manufacturer's instructions as specified by the codes and requirements of the authority having jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. The qualified service agency performing this conversion assumes responsibility for the proper conversion of the appliance of this kit.

Model Number: ____________________________________ Serial Number:_____________________________________Date Purchased: ____________

IMPORTANT: Fill out product record information below.

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from appliance and immediately call your gas supplier or your fire department.

General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Connecting to Natural Gas Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not

followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada) This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure contact your local natural gas company. If the supply pressure is different than 7 inch, contact a

professional

service technician

for assistance. Not for use with LP gas.

WARNING

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

WARNING

GENERAL WARNINGS

• Never use liquid propane gas in a unit designed for natural gas.

• Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.

• Leak test all connections before first use, even if grill was purchased fully assembled

• Never check for leaks using a match or open flame. CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas.

Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this manual.

• Only use the specific orifice designated for your grill model. Always double check the millimeter size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal injury, property damage and void your grill warranty.

• DO NOT obstruct the flow of combustion or ventilation air.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill. USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

Connection should be made by a pro f essional service technician. Supply the technician with a copy of these

instructions. Incorrect connection can result in a gas leak with possibility of fire.

DANGER

1.32mm

1.32 mm Valve Orifice x 1 Pc. (YELLOW)

Large

Stop Plate

x 7 Pcs.

Small

Stop Plate

x 2 Pcs.

Gas Orifice Tool

Small Wrench

Conversion Kit Sticker

10’ Natural Gas Hose

Large Wrench

1.25mm

1.25 mm Valve Orifice x 2 Pcs. (GREEN)

1.35 mm Valve Orifice x 2 Pcs.

(RED)

1.35mm 1.51mm

1.51 mm Valve Orifice x 1 Pc. (BLUE)

This grill has

been converted

to natural gas.

PARTS CONTENTS

ASSEMBLY INSTRUCTIONS

YOU MUST BE A

PROFESSIONAL SERVICE TECHNICIAN

TO CONVERT THIS GRILL.

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Conversion Kit:

• Phillips Head Screwdriver • Adjustable Wrench • 3/4” Wrench

Inspect contents of the box to ensure all parts are included and undamaged.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary .

Note: Make sure all control knobs are in

the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Using an adjustable wrench to hold the gas manifold connection secure, use a 3/4” wrench to loosen the hose connection nut. Replace existing LP hose/regulator assembly with natural gas 10’ hose assembly. Tighten the connection carefully using two wrenches.

Step 2

Open hood and remove warming rack, cooking grills and heat shields. Set aside for later use.

CONVERSION INSTRUCTIONS

810-6805-S

Warming Rack

Cooking Grills

Heat Shields

10’ Natural Gas Hose

Gas Manifold Nut

Step 3

Remove screw from each burner "foot" using a screwdriver. Carefully lift each burner up and away from valve openings. Set aside for later use.

Step 4

Use the gas orifice tool to remove the LP brass orifice from main burner valves through the hole on the firebox front panel. Repeat this step for all main burners in your grill.

Note: All orifices of the grill are double

orifices type (LP gas and natural gas). You only remove the LP gas orifice tip.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary .

Step 5

Remove all the control knobs from the control panel and set aside for later use.

LP Gas Orifice

Gas Orifice Tool

Side View

Firebox Front Panel

Step 6

Figure 1 shows valve stem and bezel with the control knob removed. Take five large stop plates from the component card and place them over the valve stems as illustrated (Figure 2). Verify the tab and the stamped letter on the stop plates face out. Replace control knobs when finished.

WARNING: We recommend and request that you do not remove the control panel in order to access the valve tips. If you choose to remove the control panel, you must replace the control panel bezels exactly as illustrated in Figure 2. Failure to replace the bezels as illustrated could lead to personal injury and/or property damage.

Step 7

Carefully replace each burner, making sure burner openings slide over valve nozzles. Screw each main burner "foot" down using screwdriver and screws that were set aside in Step 3.

Step 8

Replace warming rack, cooking grills, heat shields and grease tray.

Stop Pin

Figure 2

Figure 1

Stop Plate

Tab

Warming Rack

Cooking Grills

Heat Shields

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