Brinkmann 810-5302-s, 810-5305-s Owner's Manual

DS-30 CHARCOAL SMOKER & GRILL PARRILLERA Y AHUMADOR DE CARBÓN DS-30

CHARCOAL SMOKER & GRILL PARRILLERA Y AHUMADOR DE CARBÓN

WARNING/ADVERTENCIA

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND

FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E

INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA

EVITAR LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.

ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

OWNER’S MANUAL / MANUAL DEL PROPIETARIO

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE

GRILL OWNER FOR FUTURE REFERENCE.

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS INSTRUCCIONES AL

PROPIETARIO DE LA PARRILLA PARA

REFERENCIA FUTURA.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 1

SMOKE ’N GRILL

SMOKER & GRILL

• Only use this smoker on a hard, level, noncombustible, stable surface (concrete, ground, etc.). Never use on wooden or other surfaces that could burn.

• Always use a drip pan/ash guard under smoker to protect surface from heat damage and/or discoloration and to catch ashes, embers and drippings. Place a thin layer of water in drip pan/ash guard to help extinguish falling ashes and embers. A drip pan/ash guard is designed for use with a smoker for easy clean up of drippings that can cause discoloration of surface and to catch falling ashes and embers.

• Proper clearance of 10 feet (3m) between the smoker and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when smoker is in use. Do not place smoker under a roof overhang or enclosed area.

• For household use only. Do not use this smoker for other than its intended purpose.

• For outdoor use only. Do not operate smoker indoors or in an enclosed area.Do not use on balconies.

• Do not leave smoker unattended when in use.

• Do not move smoker when water pan contains hot liquids.

• Water pan should always be used when smoking. Do not allow liquid in water pan to completely evaporate. Check water pan every 2 hours and add water if level is low (a sizzling sound may indicate a need for water). Follow instructions in “Adding Water During Cooking” section of this manual.

• Always keep water in water pan even after food is removed from smoker. Water will evaporate and grease in water pan can catch on fire.

• Use extreme caution when adding charcoal/wood. Follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.

• Never move smoker when it is in use or when water pans contain hot liquids.

• Do not store or use smoker near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read instructions on the charcoal lighting fluid and charcoal prior to use.

• When using charcoal lighting fluid, allow charcoal to burn until covered with a light ash (approximately 20 minutes) prior to closing door and placing dome lid on smoker. This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in smoker and may result in a flash-fire or explosion when door is opened or dome lid is removed.

• Never use charcoal that has been pre-treated with lighter fluid. Use only high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products will cause an explosion possibly leading to severe bodily injury.

WARNING

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR SMOKER AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR SMOKER.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 2

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen replace dome lid to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the dome lid, keep hands, face and body a safe distance from hot steam and flame flare-ups. Remove the dome lid by tilting it toward you to allow heat and steam to escape away from your face.

• Use caution when assembling and operating your smoker to avoid scrapes or cuts from sharp edges of metal parts.

• Check support brackets to make sure they are secure and notches are upright before each use.

• Place smoker in an area where children and pets cannot come into contact with unit. Close supervision is necessary when smoker is in use.

• Use caution when lifting or moving smoker to prevent strains and back injuries.

• In windy weather, place smoker in an outdoor area that is protected from the wind.

• Do not wear loose clothing or allow hair to hang freely while using smoker.

• Use caution when reaching into or under smoker. Always wear oven mitts or gloves to protect your hands from burns. Avoid touching hot surfaces.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.

• Never leave coals and ashes in smoker unattended.

• Before smoker can be left unattended, remaining coals and ashes must be removed from smoker. Use caution to protect yourself and property. Place remaining coals and ashes in a noncombustible metal container and completely saturate with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around smoker to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.

• Store the smoker out of reach of children, indoors in a dry location when not in use.

• Do not attempt to service smoker other than normal maintenance as explained in “After-Use Safety and Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN USING YOUR SMOKER.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 3

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

Inspect contents of the box to ensure all parts are included and undamaged.

Tools required to assemble your Smoker:

• Screwdriver

• Pliers

PARTS LIST:

1 Dome Lid

1 Smoker Body

1132" Water Pan

1152" Charcoal Pan

2152" Chrome Cooking Grills

3 Legs

1 Door

1 Door Hinge

3 Metal Brackets for Handles

6 Wooden Handle Halves

1 Heat Indicator

3 Lower Support Brackets (V Clip)

3 Upper Support Brackets (Single Clip)

18 10-24 x s" Screws and Square Nuts

6 6-32 x 4" Screws and Nuts (for Door)

6 8-32 x w" Screws and Nuts (for Handles)

1 Recipe Booklet

Wood Chunk (sample)

1 2 3 4 5 6 7 8

9 10 11 12 13

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 4

STEP 1

Attach the three legs to smoker body using 10-24 x s" screws and square nuts as illustrated.

STEP 2

a. Attach the three lower support brackets (V clips) to inside of smoker

body through the three 4" holes that are located about halfway down on sides. Mount each bracket with notched side facing up using 10-24 x s" screws and square nuts. Tighten screws securely.

b. Attach the three upper support brackets (single clips) to inside of

smoker body through the three 4" holes located near the top edge. Mount each bracket with notched side facing up using 10-24 x s" screws and square nuts. Tighten screws securely.

STEP 3

a. Attach wooden handle halves to metal brackets using 8-32 x w"

screws and nuts as illustrated.

b. Attach two handle assemblies to side of smoker body using

10-24 x s" screws and square nuts as illustrated.

Lower support bracket

(V-clip) with notched side

facing up.

Upper support bracket

with notched side

facing up.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 5

STEP 4

a. Attach hinge to inside of smoker body as illustrated. Use the

6-32 x 4" screws and nuts to attach the hinge to smoker body. NOTE: Attach the hinge so pin is facing out of smoker as illustrated.

b. Attach door to hinge using the remaining 6-32 x 4" screws and nuts.

STEP 5

a. Place charcoal pan inside smoker body on top of legs. Position

charcoal pan so the rim is resting securely on notched out step of all three legs.

b. Place water pan on top of lower support brackets. Position water

pan so the rim is resting securely on notched out step of all three support brackets.

c. Place a cooking grill on the lower support brackets directly on top

of water pan.

d. Place a cooking grill on the upper support brackets so the outer

rim is resting securely on notched out step of all three support brackets.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 6

STEP 6

a. Attach a handle assembly on top of dome lid using 10-24 x s" screws

and square nuts.

b. Install heat indicator in dome lid by aligning tabs on heat indicator with

slots in the opening on front of dome lid. Insert and turn 4 revolution until the word “IDEAL” on the heat indicator is at the top of the dial.

c. Place dome lid on upper support brackets of smoker body.

NOTE: The dome lid is not designed to fit snugly in the smoker body.

The gap between the dome lid and smoker body allows proper air draft and circulation.

YOUR CHARCOAL SMOKER

IS NOW COMPLETELY ASSEMBLED.

IMPORTANT: Before first use and after cleaning, apply a light coat of

vegetable oil or vegetable cooking spray to the interior surface of the dome lid, smoker body, cooking grills and water pan. This simple process will help reduce interior rusting. DO NOT apply oil to the charcoal pan.

READ ALL SAFETY WARNINGS AND OPERATING INSTRUCTIONS

PRIOR TO USING YOUR SMOKER.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 7

BRINKMANN

DALLAS, TX 75244

BRINKMANN

DALLAS, TX 75244

OPERATING INSTRUCTIONS

PLACE THE SMOKER OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM

ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD

BURN. PLACE THE SMOKER AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR

HOUSE. IN WINDY WEATHER, PLACE THE SMOKER IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

Smoking

Curing Your Smoker

Prior to first use, cure your smoker to minimize damage to the exterior finish as well as rid the smoker of paint odor that can impart unnatural flavors to the first meal prepared. Cure your smoker periodically throughout the year to protect against rust.

1. Remove water pan from smoker. Lightly coat all interior surfaces of the smoker and cooking grill with vegetable oil or vegetable oil spray. Do not coat charcoal pan.

2. Follow instructions carefully in the "Smoking" section of this owner’s manual to light charcoal in charcoal pan.

WARNING: Charcoal lighting fluid must be allowed to completely burn off

prior to closing dome lid (approximately 20 minutes). Failure to do this could trap fumes from charcoal lighting fluid in smoker and may result in a flash-fire or explosion when lid is opened.

3. With coals burning strong in charcoal pan, close dome lid.

4. Allow temperature to reach the “Ideal” range on the heat indicator. Maintain this temperature for two hours, then allow smoker to cool completely. It is important that the exterior of the smoker is not scraped or rubbed during the curing process.

IMPORTANT: To protect your smoker from excessive rust, the unit must be

cured periodically and covered at all times when not in use. A smoker cover may be ordered directly from Brinkmann by calling 1-800-468-5252.

CAUTION: Before each use, check handles and support brackets to make

sure they are securely fastened.

1. Remove dome lid, cooking grills and water pan from smoker body and set aside.

2. Place a drip pan/ash guard or its equivalent under the base pan to catch any ashes or drippings.

NOTE: Heavy-duty aluminum foil folded several times can be used as a drip

pan/ash guard. Make the foil sheets large enough so it extends beyond the legs of the smoker. Fold the edges up to contain any embers and drippings. Place a thin layer of water in drip pan/ash guard to help extinguish falling ashes and embers.

3. Open the door on the smoker body. Make sure the charcoal pan is resting securely on notched out step of all three legs.

INSTR_810-5302-S.QXD 11/1/07 11:42 AM Page 8

BRINKMANN

DALLAS, TX 75244

1" (2.5 cm)

WARNING: Never use charcoal that has been pre-treated with

lighter fluid. Use only high grade plain charcoal or charcoal/wood mixture.

4. If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Carefully place 8-10 pounds of hot coals in the charcoal pan. Proceed to Step 7.

If using charcoal lighting fluid, follow all manufacturer’s warnings and instructions regarding the use of their product. Use charcoal lighting fluid approved for lighting charcoal ONLY. Do not use gasoline, kerosene or alcohol for lighting charcoal. Place 8-10 pounds of high quality charcoal in charcoal pan.

5. Saturate charcoal with lighting fluid and wait 2 to 3 minutes for fluid to soak in. Store charcoal lighting fluid safely away from smoker.

6. Carefully light the charcoal and allow to burn until covered with a light ash (approximately 20 minutes) prior to closing door and placing dome lid on smoker. This will allow charcoal lighting fluid to burn off.

WARNING: Failure to do this could trap fumes from charcoal

lighting fluid in smoker and may result in a flash-fire or explosion when door is opened or dome lid is removed.

7. Refer to “Flavoring Wood” section of this manual for the recommended amount of flavoring wood. Use long cooking tongs to carefully place flavoring wood on top of hot charcoal.

NOTE: Depending on the weather, a full pan of charcoal will burn

for 5-6 hours.

8. Place the water pan on the lower support brackets. Make sure water pan is resting securely on notched out step of all three support brackets.

9. Carefully fill water pan with warm water or marinade to 1" below the rim. A full pan holds 4 quarts/1 gallon of water and will last 2-3 hours. Do not overfill and allow water to overflow from water pan.

10. Place a cooking grill on the lower support brackets directly on top of the water pan. Position the cooking grill so the rim is resting securely on notched out step of all three support brackets.

11. Place food on the cooking grill in a single layer with space between each piece. This will allow smoke and moist heat to circulate evenly around all pieces.

12. Place the other cooking grill on the upper support brackets. Position the cooking grill so the rim is resting securely on notched out step of all three support brackets. Place food on the cooking grill.

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