Brinkmann 810-5301-w Owner's Manual

SMOKE’N GRILL

CHARCOAL SMOKER AND GRILL

DS-30 CHARCOAL SMOKER AND GRILL

OWNER’S MANUAL

ASSEMBLY AND OPERATION INSTRUCTIONS

WARNING

READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY OR PROPERTY DAMAGE.

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SMOKER & GRILL

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• Only use this smoker on a hard, level, noncombustible, stable surface (concrete, ground, etc.). Never use on wooden or other
surfaces that could burn.

• Always use a drip pan/ash guard under smoker to protect surface from heat damage and/or discoloration and to catch ashes,
embers and drippings. Place a thin layer of water in drip pan/ash guard to help extinguish falling ashes and embers. A drip
pan/ash guard is designed for use with a smoker for easy clean up of drippings that can cause discoloration of surface and to
catch falling ashes and embers.

• Proper clearance of 10 feet between the smoker and combustible material (bushes, trees, wooden decks, fences, buildings,
etc.) or construction should be maintained at all times when smoker is in use. Do not place smoker under a roof overhang or
other enclosed area.

• For household use only. Do not use this smoker for other than its intended purpose.

• For outdoor use only. Do not operate smoker indoors or in an enclosed area as it is a fire hazard, and burning charcoal
produces toxic fumes.

• Do not leave smoker unattended when in use.

• Water pan should always be used when smoking. Do not allow liquid in water pan to completely evaporate. Check water pan
every 2 hours and add water if level is low (a sizzling sound may indicate a need for water). Follow instructions in “Adding
Water During Cooking” section of this manual.

• Always keep water in water pan even after food is removed from smoker. Water will evaporate and grease in water pan can
catch on fire.

• Use extreme caution when adding charcoal/wood. Follow instructions in “Adding Charcoal/Wood During Cooking” section of
this manual.

• Never move smoker when it is in use or when water pan contains hot liquids.

• Do not store or use smoker near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you
choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read instructions on the
charcoal lighting fluid and charcoal prior to use.

• When using charcoal lighting fluid, allow charcoal to burn until covered with a light ash (approximately 20 minutes) prior to
closing door and placing dome lid on smoker. This will allow charcoal lighting fluid to burn off. Failure to do this could trap
fumes from charcoal lighting fluid in smoker and may result in a flash-fire or explosion when door is opened or dome lid is
removed.

• Never use charcoal that has been pre-treated with lighter fluid. Use only high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products will cause an explosion
possibly leading to severe bodily injury.

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WARNING

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR SMOKER AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR SMOKER.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

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• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen replace dome lid
to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the dome lid,
keep hands, face and body safe from hot steam and flame flare-ups. Remove the dome lid by tilting it toward you to allow
heat and steam to escape away from your face.

• Use caution when assembling and operating your smoker to avoid scrapes or cuts from sharp edges of metal parts.

• Check support brackets to make sure they are secure and notches are upright before each use.

• Place smoker in an area where children and pets cannot come into contact with unit. Close supervision is necessary when
smoker is in use.

• Use caution when lifting or moving smoker to prevent strains and back injuries.

• In windy weather, place smoker in an outdoor area that is protected from the wind.

• Do not wear loose clothing or allow hair to hang freely while using smoker.

• Use caution when reaching into or under smoker. Always wear oven mitts or gloves to protect your hands from burns.
Avoid touching hot surfaces.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire
extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended
and may lead to personal injury or property damage.

• Never leave coals and ashes in smoker unattended.

• Before smoker can be left unattended, remaining coals and ashes must be removed from smoker and completely
extinguished. Use caution to protect yourself and property. Place remaining coals and ashes in a noncombustible metal
container or leave in charcoal pan and completely saturate with water. Allow coals and water to remain in metal container
24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around smoker to extinguish any ashes, coals or embers
which may have fallen during the cooking or cleaning process.

• Store the smoker out of reach of children, indoors in a dry location when not in use.

• Do not attempt to service smoker other than normal maintenance as explained in “After-Use Safety and Proper Care &
Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN USING YOUR SMOKER.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

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ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

Tools required to assemble your Smoker:

• Flathead screwdriver

• Pliers

PARTS LIST:

1 Dome Lid
1 Smoker Body
1132" Water Pan
1152" Charcoal Pan
2152" Chrome Cooking Grills
3 Legs
1 Door
1 Door Hinge
3 Metal Brackets for Handles
6 Wooden Handle Halves
1 Heat Indicator
3 Lower Support Brackets (V Clip)
3 Upper Support Brackets (Single Clip)
18 10-24 x s" Screws and Square Nuts
6 6-32 x 4" Screws and Nuts (for Door)
6 8-32 x w" Screws and Nuts (for Handles)
1 Recipe Booklet

Wood Chunk (sample)

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STEP 1:

a. Attach the three legs to smoker body using 10-24 x s" screws and

square nuts as illustrated.

STEP 2:

a. Attach the three lower support brackets (V clips) to inside of smoker

body through the three 4" holes that are located about halfway down
on sides. Mount each bracket with notched side facing up using
10-24 x s" screws and square nuts. Tighten screws securely.

b. Attach the three upper support brackets (single clips) to inside of

smoker body through the three 4" holes located near the top edge.
Mount each bracket with notched side facing up using 10-24 x s"
screws and square nuts. Tighten screws securely.

STEP 3:

a. Attach wooden handle halves to metal brackets using 8-32 x w"

screws and nuts as illustrated.

b. Attach two handle assemblies to side of smoker body using

10-24 x s" screws and square nuts as illustrated.

Lower support bracket

(V-clip) with notched side

facing up.

Upper support bracket

with notched side

facing up.