Brinkmann 810-3810-S User Manual

Professional Single Zone Charcoal Grill

WARNING/ADVERTENCIA

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND

FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E

INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA

EVITAR LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.

ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

OWNER’S MANUAL / MANUAL DEL PROPIETARIO

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE

GRILL OWNER FOR FUTURE REFERENCE.

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS INSTRUCCIONES AL

PROPIETARIO DE LA PARRILLA PARA

REFERENCIA FUTURA.

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IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.

• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.

• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the casters so the unit does not accidentally move.

• Wear protective gloves or oven mitts when adjusting door handle, ash tray or cooking height.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

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WARNING

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.

• Never place more than 15 pounds on side tables. Do not lean on the side tables.

• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lid to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

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PARTS LIST - PROFESSIONAL GRILL:

1 Handle 2 Handle supports 1 Warming rack 2 Cooking grills 2 Air Vents 1 Grill body 1 Crank 1 Grill door 1 Charcoal grate assembly 1 Ash pan collar 2 Air shutters 1 Left side table 1 Ash pan 1 Right side table 1 Left side drawer 1 Door frame bracket 1 Rear panel 4 Legs 1 Left side panel 1 Right side panel 1 Bottom panel 2 Doors 4 Locking casters

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

We recommend two people work together when assembling this unit.

The estimated time of assembly for this grill is approximately 30 minutes.

The following tools are required to assemble this Professional Grill:

• Pliers

• Phillips & Flathead Screwdrivers

• Adjustable Wrench

10 11

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Parts Bag Contents

1 10 X 8mm hexagonal nut 1 Door locking plate 1 Door handle 4 M6 X 50 mm Bolts 23 M5 X 10 mm Bolts 1 M10 Locking Washer 1 M10 Washer 8 M5 Self-Locking Nuts

4 M6 Nuts 8 M5 Spring Washers 8 M5 Washers 4 M6 Washers 28 M6 X 15 mm Bolts 1 Screwdriver 1 Hex Nut Wrench

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Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly.

Step 1

Attach locking casters to bottom of each leg. Tighten caster bolts securely using hex nut wrench provided in parts pack.

Step 2

Attach left side panel to left front leg and left rear leg by using four M6 x 15mm bolts. Repeat for the right side panel and right legs.

Note: Front legs have door hinge brackets

pre-attached.

Step 3

Attach bottom panel to the left and right panel assemblies by using four M6 x 50mm bolts.

Locking

Casters

Legs

Hex Nut Wrench

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Step 4

Attach rear panel to cart assembly by using four M6 x 15mm bolts.

Step 5

Attach door frame bracket to front of cart assembly by using four M5 x 10mm bolts.

Step 6

Install door handle through holes in door by using two M5 x 10mm bolts, M5 washers and M5 spring washers. Repeat for other door.

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Step 7

Install left door by inserting the lower hinge pin into the lower left door hinge. Depress the upper left door hinge, then align with the upper left door bracket until hinge pin locks into place. Repeat for right door.

Step 8

Attach air vent dampers to both sides of the grill lid using two M5 x 10mm bolts and M5 self-locking nuts. Attach air vent handles by sliding the handle over the arm until you hear a click. (M5 self-locking nuts can be tightened by using the hex nut wrench provided)

Step 9

Attach right grill handle support to grill lid using two M6 x 15mm bolts, M6 washers and M6 nuts. Insert grill handle into the right grill handle support. Then attach left grill support to grill handle and secure to grill hood using two M6 x 15mm bolts, M6 washers and M6 nuts.

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Step 10

Attach the air shutter to the inside of grill body by aligning the air shutter and grill body holes, secure by using two M5 x 10mm bolts and M5 self-locking nuts. Repeat for opposite side of grill body. (M5 self-locking nuts can be tightened by using the hex nut wrench provided)

Attach the air shutter handle by sliding the handle over the air shutter arm until you hear a click. Repeat for opposite side of grill body.

Step 11

Insert door handle through hole in door with handle pointing down. Place door locking plate over door handle pointing up and secure with a M10 nut, M10 washer and M10 spring washer.

Step 12

Attach grill door using two M5 x 10mm bolts and M5 self-locking nuts. (M5 selflocking nuts can be tightened by using the hex nut wrench provided)

Step 13

Attach the charcoal grate assembly using four M6 x 15mm bolts to the inside front panel of grill body.

Door

Handle

Door

Locking

Plate

Nut

Door

Washer

Lock

Washer

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Step 14

Attach the charcoal crank by screwing in the handle clockwise into the grill front crank hole.

Step 15

Attach the ash pan collar to bottom of grill body using three M5 x 10mm bolts.

Step 16

Slide the ash pan into the track of the ash pan collar as illustrated.

Step 17

With the help of a friend, place grill body assembly on assembled cart frame. Grill body will rest on angled vertical supports. Align bolt holes located on the outside of the grill body assembly. Secure using eight M6 X15mm bolts.

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Step 18

Attach handle to left drawer by using two M5 x 10mm bolts, M5 spring washers and M5 washers. Repeat for right side towel rack.

Step 19

Attach side table to right side of grill assembly using four M6 x 15mm bolts, insert the bolts halfway. Then place side table over bolts and slide down over bolts. Tighten bolts securely. Repeat for the left side table.

Step 20

Insert drawer in left side table. Place cooking grills on support ribs in grill body.

Step 21

Install the warming rack by sliding the two arms into the warming rack holes on the back of the grill body.

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PREPARATION FOR USE

& LIGHTING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT

COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR

HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE OPERATING YOUR GRILL.

Prior to your first use of the Brinkmann Professional Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on your Brinkmann Professional Grill.

IMPORTANT: To protect your grill from excessive rust, the unit must be

properly cured and covered at all times when not in use. A cover for your Professional Grill may be ordered directly from Brinkmann by calling 800-468-5252.

Step 1

Lightly coat all interior surfaces of the Professional Grill including cooking grill with vegetable oil or vegetable oil spray. Do not coat charcoal grate or charcoal tray.

Step 2

Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Professional Grill (see “Adding Charcoal/Wood During Cooking” section of this manual).

WARNING: Never use charcoal that has been pre-treated with lighter

fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. When charcoal is burning strong, carefully place hot coals in center of charcoal grate.

WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT

attempt to remove charcoal ash tray while tray contains hot coals.

NOTE: To extend the life of your grill, make sure that hot coals and

wood do not touch the walls of grill.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. Place the charcoal in center of charcoal grate.

Curing Your Grill

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