Brinkmann 810-3246-0 Owner's Manual

OWNER’S MANUAL

MANUAL DEL PROPIETARIO

ROFESSIONAL

UAL

ONE

HARCOAL

RILL

ARRILLA

ARBÓN

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

AVISO PARA EL INSTALADOR:

ENTREGUE ESTAS

INSTRUCCIONES AL PROPIETARIO

DE LA PARRILLA PARA REFERENCIA FUTURA.

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

WARNING/ADVERTENCIA

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE

IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS

ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E

INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES, INCLUSO LA

MUERTE, O LOS DAÑOS MATERIALES.

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PROFESSIONAL

CHARCOAL

RILL

UAL

• P

ONE

ARRILLA

™

A C

ARBÓN

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.

• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.

• Proper clearance of 10 feet (3.1 m) between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid and doors open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Only use charcoal chimney starter if starting fire in second section after 1st fire is already burning. Lighter fluid may ignite from heat causing flash fire. Otherwise, fires must be started in both cooking chambers at the same time.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• Do not store lighter fluid or other flammable liquids or material under the grill.

• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

• Never raise or lower charcoal grate when water smoking as hot water may splash onto coals creating a burst of hot steam and coals.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the casters so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

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WARNING

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.

• Never place more than 15 pounds (6.8 kg) on side tables. Do not lean on the side tables. Always ensure side tables are properly seated.

• Do not exceed a temperature of 400°F (205°C). Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lid and doors to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent rusting. Cover the grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

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PARTS LIST - PROFESSIONAL GRILL:

2 Temperature Gauges 1 Handle 2 Handle Supports 1 Lid 2 Air Vent Dampers 1 Cooking Chamber Divider 2 Cranks 1 Door Bracket 2 Warming Racks 2 Cooking Grills 2 Side Tables 4 Legs - left front leg, right front leg,

left back leg, right back leg 1 Back Panel 2 Side Panels 1 Cart Base 1 Charcoal Ash Tray 2 Front Doors 4 Locking Casters 1 Door Stop 2 Door Handles 4 Door Handle Supports

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

We recommend two people work together

when assembling this unit. The following tools are required to assemble

this Professional Dual Zone Grill:

• Pliers

• Phillips & Flathead Screwdrivers

• Adjustable Wrench

14 15 16

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Parts Bag Contents

2 M10 Nuts 2 Door Locking Plates 2 Door Handles 2 Upper Hinges 2 Lower Hinges 14 M6 Nuts 8 M6 x 45mm Bolts 36 M6 x 12mm Bolts 2 Hitch Pins

2 Hood Pivot Pins 8 M6 x 28mm Bolts 2 Air Vent Dampers 2 Bottom Pivots 2 Top Pivots 4 M8 Nuts 2 Towel Racks 1 Hexagonal Nut Wrench

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Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly.

Step 1

Insert door handle through hole in door with handle pointing down. Place door locking plate over door handle pointing up and secure with a M10 x 8mm hexagonal nut. Repeat for other door.

Step 2

Attach steel casters to bottom of each leg. Tighten caster bolts securely.

Step 3

Align the holes in the right back leg bracket with the holes in the body of the grill. Insert two M6 x 12mm bolts through the leg bracket and secure to the grill body.

Step 4

Hang a shelf onto the lower stud of the leg that you have attached to the grill body.

Locking

Casters

Legs

Door

Handle

Door

Locking

Plate

Nut

Door

Right Back LegM6 x 12mm Bolts

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Step 5

Insert the lower stud of the right front leg bracket into the opposite side of the shelf. Align the holes in the leg bracket with the holes in the grill body. Insert two M6 x 12mm bolts through the leg bracket and secure to the grill body.

Note: With the help of a friend, turn grill

onto opposite side. Try to minimize stress on the legs and shelf. Repeat steps 2 through 5 with the left side of the grill.

Step 6

With the grill on it’s side, attach left side panel to left legs using four M6 X 12mm bolts. Repeat for right side.

Step 7

Attach the back panel to rear legs using four M6 X 12mm bolts.

Right Front Leg

Right Back Leg

Bolts

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Note: With the help of a friend, turn grill

upright. Try to minimize stress on the legs.

Step 8

Have a friend help you align holes in bottom shelf with screw holes in legs. Insert four M6 x 45mm bolts through the legs and secure to the bottom shelf.

Step 9

Attach the door bracket to the cart front legs using four M6 x 45mm bolts. Use two M6 x 12mm bolts to attach the door stop to the cart base.

Step 10

Attach the towel racks to the front of the side shelves by inserting the towel rack through the two holes in the shelf support. Secure with two M8 nuts.

Bolts

Bottom Shelf

Door Stop

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Step 11

Attach one handle stand using two M6 x 12mm bolts and two M6 nuts. Next insert hood handle into handle stand. Place the other handle stand over handle and attach by using two M6 x 12mm bolts and two M6 nuts.

Step 12

Attach air vent dampers to the inside of lid. Place air vent dampers on the inside of the unit with the adjustment tab sticking through one of the air vent holes. Using one M6 X 12mm bolt and M6 nut, secure vent cover to the unit. Do not over tighten the nut as this will make the vent difficult to open and close. Repeat for other air vent damper.

Step 13

Attach one half of each hinge to the outside back of the body using M6 x 28mm bolts. Thread bolts into nuts welded to the inside of the grill body but do not tighten. Attach the other half of each hinge to the outside back of the lid using two M6 x 28mm bolts. Thread bolts into nuts welded to the inside of the lid but do not tighten. Repeat for other hinge.

Step 14

Rest lid on the grill body and align hinges to insert hood pivot pins. Insert hitch pins into hood pivot pins. Tighten all hinge screws on lid and grill body until secure.

Step 15

Insert adjuster cranks through front of grill body and into crank brackets. Rotate clockwise until cranks engage charcoal grates.

Hitch Pin

Hood Pivot Pin

Handle

Handle Stands

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Step 16

Remove nut from temperature gauges. Insert temperature gauges through the openings on front of lid, tighten nuts. Slide divider plate into groove in center of grill body.

Step 17

Attach one handle stand using two M6 x 12mm bolts and two M6 nuts. Next insert door handle into handle stand. Place the other handle stand over handle and attach by using two M6 x 12mm bolts and two M6 nuts. Repeat steps for the second handle.

Step 18

Thread bottom door pivots into the holes in at the bottom of both doors.

Step 19

Place bottom door pivot into the hole in cart base. Align the top of the door with the hole in the door bracket and insert top door pivot, tighten securely. Repeat for the other door.

Step 20

Place cooking grills on lip of body. Slide charcoal ash tray into guides at bottom of grill body.

WARNING: DO NOT use grill without

charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.

Lip

Charcoal Ash Tray

Bottom Pivots

Top Door Pivot

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Professional Dual Zone Grill

(Assembled)

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PREPARATION FOR USE

& LIGHTING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT

COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR

HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE OPERATING YOUR GRILL.

Prior to your first use of the Brinkmann Professional Dual Zone Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on your Brinkmann Professional Dual Zone Grill.

IMPORTANT: To protect your grill from excessive rust, the unit must be

properly cured and covered at all times when not in use. A cover for your Professional Dual Zone Grill may be ordered directly from Brinkmann by calling 800-468-5252 (U.S. only).

Step 1

Lightly coat all interior surfaces of the Professional Dual Zone Grill including cooking grills with vegetable oil or vegetable oil spray. Do not coat charcoal grates or charcoal tray.

Step 2

Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Professional Dual Zone Grill (see “Adding Charcoal/Wood During Cooking” section of this manual).

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds (3.6 to 4.5 kg) of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. When charcoal is burning strong, carefully place hot coals in center of each charcoal grate.

WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT

attempt to remove charcoal ash tray while tray contains hot coals.

Note: To extend the life of your grill, make sure that hot coals and

wood do not touch the walls of grill.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds (3.6 to 4.5 kg) of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. Place the charcoal in center of each charcoal grate.

Curing Your Grill

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