Brinkmann 810-3090-s Owner's Manual
TEMPERATURE
CONTROL
Low
Med
High
POWER
Pellet Fuel Grill
Parrilla de Pellet Combustible
OWNER’S MANUAL / MANUAL DEL PROPIETARIO
WARNING/ADVERTENCIA
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS
ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS
MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A
ESTAS ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E
INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES, INCLUSO
LA MUERTE, O LOS DAÑOS MATERIALES.
ASSEMBLY AND OPERATING IN STRUC TIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE .
AVISO PARA EL
INSTALADOR:
ENTREGUE ESTAS
INSTRUCCIONES AL
PROPIETARIO DE LA PARRILLA
PARA REFERENCIA FUTURA.
1
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
WARNING
IMPORTANT SAFETY
WARNINGS
Do NOT use in humid or wet conditions
1. Improper installation, adjustment, service or maintenance can cause injury or property damage.
2. Read all instructions and guidelines carefully and thoroughly before installation, use or service.
3. Failure to follow these instructions could result in fire or electrical shock.
NOT for use in or on boats or recreation vehicles.
1. Do not store or use gasoline, liquid propane or any other flammable vapors or
liquids in the vicinity of this appliance.
WARNING
DANGER
DANGER
2
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Operating Grill and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transporting and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooking Grill Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TABLE OF CONTENTS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
CALIFORNIA PROPOSITION 65 WARNING
This product contains chemicals, including lead in the brass of certain component parts, that are
known to the State of California to cause cancer, and birth defects or other reproductive harm.
Wash hands after handling. When used, this product emits fuel combustion chemicals that are
known to the State of California to cause cancer, and birth defects or other reproductive harm.
Follow all instructions in this manual and use only in well ventilated, outdoor area.
3
WARNING
When using electric appliances, basic safety precautions should always be followed including the
following:
• Operate only per manufacturers instructions.
• Keep all combustible materials at least 72 inches (183 cm) away from the grill at all times. Do not
use this grill under any overhang or near any combustible structures.
• Minimum clearance from side and back of unit to construction, 72 inches (183 cm) from sides
and 72 inches (183 cm) from back.
• DO NOT use on wood decks.
• In case of fire, turn the control “OFF”. Unplug the grill from the power source and allow the fire to
burn out on its own. Do not use water to try to extinguish a fire.
• Keep a fire extinguisher on hand acceptable for use with electric products. Refer to your local
authority to determine proper size and type.
• Do not attempt to touch cooking surfaces or other hot surfaces. Use handles or knobs.
• To protect against electric shock, do not immerse cord, plugs, or heating element in water or any
other liquids.
• Never leave appliance unattended. Do not allow children or pets near a working appliance.
• Unplug this grill from the power source when not in use and before cleaning. Allow appliance to
cool down before attempting to clean or service.
• Do not operate any appliance with a damaged power cord or plug, or after the appliance has
malfunctioned or been damaged in any manner.
• Do not use accessories or attachments not recommended by the manufacturer, as they may not
be compatible with this appliance, and may cause damage or injury.
• Do not place power cord where it may come in contact with hot surfaces, or pose a tripping
hazard.
• Do not use this appliance for anything other than its intended use.
• NEVER add cooking pellets to a hot fire pot by hand. You could be seriously burned. If the
hopper runs out of pellets or your fire goes out while cooking, let the grill completely cool and
follow the Initial Lighting Instructions.
• Use only cooking grade wood pellets. Never use heating grade wood pellets as they are not safe
for cooking.
• Always store wood pellets away from heat.
• Do not use grill lighter fluid, charcoal, lava rocks, gasoline, kerosene, or alcohol with this grill.
• This grill is not for use indoors. Do not use inside a building, garage or any other enclosed area.
• This product is not designed for commercial use.
• This product is not designed for tabletop use. Do not set this product on a tabletop.
• Never place more than 15 pounds on the front shelf. DO NOT lean on the front shelf. DO NOT lift
grill using front shelf.
GENERAL WARNINGS
WARNING
GENERAL WARNINGS
4
• Outdoor extension cords must be used with outdoor use products and are marked with suffix
“W” and with the statement “Suitable for Use with Outdoor Appliances.”
• Only use a properly-grounded power source.
• Use only with a properly-grounded GFCI (Ground Fault Circuit Interrupter) household circuit.
• Do not operate this product in rain or wet conditions. Do not allow this product to come in
contact with water. Set this product up more than 10ʼ from any large body of water (swimming
pool, lake, pond, etc).
• CAUTION - To reduce the risk of electric shock, keep extension cord connection dry and off the
ground.
• Never alter or remove the grounding plugs on the power cord or household outlet.
• Disconnect electric cord from outlet before cleaning.
• Keep appliance clean. See Proper Care and Maintenance section for cleaning.
• Do not operate this grill while under the influence of drugs, alcohol, or while fatigued.
• Do not use in the presence of explosive or flammable gases, vapor or other substances.
• Do not use this grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Use only identical replacement parts.
• Do not use this product in high winds.
• Do not attempt to move this appliance while it is in use.
• Always open the grill lid carefully - heat and steam trapped inside the lid can burn.
• Set up this grill on a hard, non-combustible smooth level surface.
• Do not use this product for indoor heating, as toxic fumes will accumulate.
• After a period of storage, inspect the grill for abrasion, wear, cuts, or damage to the temperature
controller and power cord.
• Always use a meat thermometer to ensure food is cooked to a safe temperature.
• Keep grill covered when not in use - out of the reach of children. Do not clean this product with
a water spray or the like.
• Unplug from outlet when not in use and before cleaning. Allow to cool before putting on or
taking off parts.
• Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or
is dropped or damaged in any manner.
USE CAUTION AND COMMON SENSE WHEN OPERATING
YOUR PELLET FUEL GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL
COULD RESULT IN DEATH, SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
5
OPERATING THE GRILL:
Read and follow all warnings and instructions contained in the preceding sections of this manual.
BREAKING IN YOUR GRILL:
• In manufacturing and preserving the components of your grill, oil residue may be present on the
element and cooking surfaces of your grill.
• Before cooking on your grill for the first time you should follow “Initial Lighting Instructions” to ensure
the auger is fully charged with pellets.
PREHEATING THE GRILL:
• Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are
at the desired temperatures to sear the food sugars when cooking. Preheat the grill for 10 to 15
minutes or until it reaches the desired temperature before adding food. Close the lid during the
preheat period.
• DO NOT leave your grill unattended while in use.
• DO NOT move grill when in use. Block wheels in place to stabilize grill.
• DO NOT use water to extinguish flare-ups.
TO MINIMIZE FLARE-UPS:
• Trim excess fat from meats prior to cooking.
• Cook meats with high fat contents (chicken or pork) on “LOW” settings or indirectly.
• Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the
drain hole on the side of the grill and into grease bucket.
IF AN EXTENSION CORD IS NECESSARY:
• Use a CSA or UL- approved 3-prong grounded extension cord that is rated for at least 7-10 Amp
and is marked as suitable for outdoor use.
• Keep the power cord connection dry and off of the ground.
• Avoid running the power or extension cord across walkways, driveways, or anywhere where it could pose a
tripping hazard.
WARNING
WARNING
TURNING ON THE GRILL:
Initial Lighting Instructions (To be used on initial firing or anytime the grill runs out of pellets)
Always allow the auger tube to fully load with pellets to ensure proper lighting of the grill.
Step 1 Open lid to cooking chamber and remove cooking grills, grease tray and heat distribution plate from
inside the grill. Leave lid open.
Step 2 Make sure power switch is “OFF”. Plug power cord into a
GFCI (grounded) outdoor electrical outlet.
Step 3 Open the pellet hopper lid. Make sure the auger is free
from debris and other objects. Turn the power switch to
“ON” and check to see if the auger is turning.
Step 4 In the cooking chamber, place your hand about 3” above
the fire pot and make sure you can feel air blowing out
from the fire pot.
Step 5 Look inside the fire pot and make sure the heating
element is getting hot and glowing red. DO NOT TOUCH
THE HEATING ELEMENT! Turn power switch to “OFF”.
Step 6 Fill the pellet hopper with cooking
pellets. NEVER USE
HEATING FUEL PELLETS AS THEY ARE NOT SAFE
FOR COOKING.
Step 7 Turn the power switch to “ON” and set the temperature
control knob to “HIGH”.
NOTE: During the initial loading of the auger tube, it will
take approximately 5 minutes for the pellets to
move from the pellet hopper to the fire pot.
Step 8 When the pellets start falling into the fire pot, turn the
power switch to “OFF”.
Step 9 Replace heat distribution plate, grease tray and cooking
grills into the cooking chamber.
Step 10 Keep the cooking chamber lid open. Turn the power
switch to “ON” and set temperature control knob to
“LOW”. You should see smoke coming out of the cooking
chamber as the pellets ignite in about 2 minutes.
Step 11 Close cooking chamber lid and set the temperature control knob to the desired setting. See note
below for curing process.
NOTE: Curing the grill is highly recommended before first use. Close cooking chamber lid and set
temperature control knob to “HIGH” and allow grill to cure for 45 minutes. This will burn off
any oil or paint residue inside the cooking chamber before cooking for the first time.
Subsequent Lighting Instructions
Step 1 Open pellet hopper lid and check the pellet level. Add more pellets if necessary.
WARNING: NEVER add cooking pellets to a hot fire pot by hand. You could be seriously burned.
If the hopper runs out of pellets or your fire goes out while cooking, let the grill
completely cool and follow the Initial Lighting Instructions.
Fire Pot
TEMPERATURE
CONTROL
Low
Med
High
POWER
Temperature
Control Dial
ON/OFF
Switch
Control
Panel
Auger
Inside
Pellet
Hopper
6
OPERATING TIPS
• The temperature dial can be changed at any time to increase or decrease the cooking temperature of the grill.
The “HIGH”/HIGHER temperature settings are for grilling.
The MED/MID RANGE temperature settings are for slow cooking.
The “LOW” setting is for smoking and adding smoke flavor to foods being cooked. The “LOW” setting
can also be used to “hold” foods at approximately 180 to 200 degrees F.
• Your Brinkmann Pellet Fuel Grill should never be moved while it is hot. If you are transporting your grill in a
vehicle after cooking on it, make sure the fire is completely out and the grill is cold before placing it in any
vehicle. NEVER put water into the fire pot. It will jam the auger.
Step 2 Open cooking chamber lid and turn power switch to “ON”. Set temperature control knob to “LOW”.
You should see smoke coming out of the cooking chamber as the pellets ignite in about 2 minutes.
NOTE: Always start the grill on “LOW” setting with the cooking chamber lid open.
Step 3 Close cooking chamber lid and set the temperature control knob to the desired setting. For best
results, preheat the grill for 10 to 15 minutes with the lid closed before placing food in the grill.
Follow these steps If the grill does not ignite or if the fire in the fire pot goes out while cooking:
Step 1 Turn the power switch to “OFF” and unplug. Open cooking chamber lid and remove all food, cooking
grills, grease tray and heat distribution plate.
CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.
WARNING: Always use oven mitts/gloves to protect your hands. Metal parts become hot during
use. Use extreme caution when handling cooking grills, grease tray and heat
distribution plate.
Step 2 Remove all unburned pellets and ash from inside and around the fire pot.
Step 3 Restart the grill and check that the ignition cycle is working. The heating element should turn red and
pellets should be falling into the fire pot from the auger tube.
Step 4 Wearing oven mitts/gloves, replace the heat distribution plate, grease tray and cooking grills.
Step 5 Preheat the grill for 10 to 15 minutes with the lid closed before placing food back in the grill. If this
procedure is not successful, see Trouble Shooting section in your ownerʼs manual.
TURNING OFF THE GRILL:
• Turn the switch to “OFF”.
• Unplug the power cord from the wall outlet.
WARNING: NEVER add cooking pellets to a hot fire pot by hand. You could be seriously burned.
If the hopper runs out of pellets or your fire goes out while cooking, let the grill
completely cool and follow the Initial Lighting Instructions.
COOKING:
• Set temperature controller to desired level and allow temperature to be reached.
• Place food on cooking grill.
• With lid open or closed, cook until desired internal temperature is reached.
• Use caution when removing food from Pellet Fuel Grill. All surfaces are HOT and may cause burns.
Use protective gloves or long, sturdy cooking tools to remove food.
• Pellet Fuel Grill is HOT while in use and will remain HOT for a period of time afterwards. Use caution.
7
• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not
in use.
• Wash cooking grills and heat distribution plate with hot, soapy water, rinse well and dry. Lightly coat
cooking grill with vegetable oil or vegetable oil spray.
• Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or
vegetable oil spray to the interior surface to prevent rusting.
• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.
• Depending on use, periodically remove the cooking grills, grease tray and heat distribution plate to clean
the ash from in and around the fire pot. A shop-vac is handy for this chore. Make sure the grill is cold
before starting this procedure.
PROPER CARE & MAINTENANCE
8
• The Brinkmann Pellet Fuel Grill is designed to operate with the lid closed. Cooking with the lid open
greatly lengthens your cooking time.
• Make sure the heat distribution plate is properly seated on its locating brackets. The long legs of the heat
distribution plate should be pointing down over the fire pot. If not seated properly, direct heat and flame
could come up out of the fire pot and cause a grease fire in the grill.
• Smoke stack cap can be adjusted up or down to provide additional temperature and smoke control.
COOKING GRILLS
• Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used
to remove residue from the porcelain coated surfaces. Do not use steel wire bristles to clean the
cooking grills. The steel wire can cause the finish to chip or crack. DO NOT use a commercial oven
cleaner.
CLEANING AND MAINTENANCE:
• Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors
and liquids.
• For safe grilling and peak performance of your grill, perform these checks at least twice per year or
after extended periods of storage.
• Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.
CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.
• Remove the cooking grills, from inside your grill. Use a brush with hot water and detergent to remove
excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and
replace all components as described in the assembly instructions.
HELPFUL HINTS
• If you pre-cook meat or poultry, do so immediately before grilling.
• Never defrost meat at room temperature or on a countertop.
• Refrigerate leftovers within 2 hours of taking food off the grill.
• For additional information, please phone the USDAʼs toll free Meat & Poultry Hotline at 800-535-4555.
BEFORE STORING YOUR GRILL:
• Clean all surfaces.
• If storing the grill outdoors, close the wood pellet lid and cover the grill with a grill cover for
protection from the weather.
• If the grill is stored outside during the rainy season, care should be taken to ensure that water does
not get into the pellet hopper. Wood pellets, when wet, expand greatly and will jam your auger.
TRANSPORTING AND STORAGE:
• Never move a grill when it is hot or when objects are on the cooking surfaces.
• Never store flammable liquids or spray canisters under or near the grill.
• DO NOT extinguish grease fires using water.
WARNING
9
GRILL COOKING TIPS
CLEANLINESS
• Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw
meat, uncooked poultry or seafood.
• When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the
platter thoroughly with soap and hot water before placing cooked foods back on the platter or use
different platters for raw and cooked foods.
• Never use the same utensils when handling raw meat, uncooked poultry or seafood unless you wash the
utensils thoroughly with soap and hot water.
• Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are
ready to be served.
GRILLING TO PROPER TEMPERATURE
• Use a meat thermometer to be sure food has reached a safe internal temperature.
• The US Department of Agriculture recommends the minimum temperature be reached for the
following food items:
Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
Ground Meat . . . . . . . . . . . . . . .160 degrees F (71° C)
Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F (71° C)
Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F (82° C)
Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
Seafood . . . . . . . . . . . . . . . . . . . .140 degrees F (60° C)
Vegetables . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)
10
TROUBLE SHOOTING
CORRECTION
1. Check that the 3-wire plug is fully seated
into a 3-wire grounded GFCI outlet wired
for 120 volts and protected at 7 or 10
amps.
2. Check the breakers or fuses for the outlet
being used are not open or shorted.
3. Check that the GFCI outlet has not been
tripped.
4. Electric element only heats up (becomes
red) during the rst 4 minutes after power
switch is turned on.
1. Adjust temperature control on temperature
controller.
2. Avoid the temptation to check food too
often.
3. Verify that there are pellets in pellet hopper.
4. Fire goes out on “LOW” setting.
1. Adjust temperature control.
1. Reseat plug in a 3-wire grounded GFCI
outlet wired for 120 volts and protected at
7 or 10 amps.
2. Reset breakers or replace fuse.
3. Reset GFCI outlet.
4.Turn Power switch “Off” then “ON” again.
1. Turn up heat on control dial.
2. Opening the door allows heat to escape
and slows the cooking process; open door
only when necessary.
3. Add pellets and allow sufcient time for the
pellets to travel from the pellet hopper to
the repot (can take up to 7 minutes).
4. Excess ash. IMPORTANT: Remove all
unburned pellets and ash from inside and
around the repot. A shop-vac is ideal for
the task CAUTION! ASSURE THAT THE
GRILL IS COLD TO AVOID A FIRE FROM
HOT ASH.
1. Turn down heat on temperature control
dial.
Electric
element
will not
heat up
PROBLEM
CAUSE
Grill is
not getting
hot enough
Grill is
getting
too hot
11
WIRING DIAGRAM
MOLEX TYPE CONNECTOR
4-TYPICAL
POWER CORD
ORANGE
BLOWER FAN
WHITE
FIRE POT
BLACK
MED
LOW
TEMPERATURE
CONTROL
Power
OFF
WHITE
HIGH
RED
WHITE
ON
WHITEPURPLE
AUGER MOTOR
HOT ROD
NOTE: FUSE FOR HOT ROD ON BACK OF CONTROL.
12
PARTS BAG CONTENTS
30 M6 X 12 mm Bolts
16 M6 Flat Washers
26 M6 Nuts
2 M12 Nuts
1 M6 X 14 Shoulder Bolt
M6 X 12 mm Bolts
M6 Nuts
M12 Nut
Make sure you have all items listed under PARTS LIST and PARTS CARD CONTENTS before
you begin the installation process.
PARTS CARD CONTAINS:
M6 X 14 mm Shoulder Bolt
M6 Flat Washers
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