Brinkmann 810-3038-s Owner's Manual

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE

GRILL OWNER FOR FUTURE

REFERENCE.

OWNER’S MANUAL

ASSEMBLY AND OPERATING INSTRUCTIONS

WARNING

READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY OR PROPERTY DAMAGE.

MANUAL DEL PROPIETARIO

INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

ADVERTENCIA

LEA Y SIGA TODAS LAS ADVERTENCIAS E

INSTRUCCIONES EN ESTE MANUAL PARA

EVITAR LESIONES PERSONALES O DAÑOS

MATERIALES.

AVISO PARA EL INSTALADOR:

ENTREGUE ESTAS INSTRUCCIONES AL

PROPIETARIO DE LA PARRILLA PARA

REFERENCIA FUTURA.

CHARCOAL SMOKER

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WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.

• DO NOT use grill without charcoal tray in place. DO NOT attempt to remove charcoal tray when tray contains hot coal.

• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid and doors open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Only use charcoal chimney starter if starting fire in second section after 1st fire is already burning. Lighter fluid may ignite from heat causing flash fire. Otherwise, fires must be started in both cooking chambers at the same time.

• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• Do not store lighter fluid or other flammable liquids or material under the grill.

• Use caution when adjusting charcoal grate height. Handle may be hot when in use.

• Never raise or lower charcoal grate when water smoking as hot water may splash onto coals creating a burst of hot steam and coals.

Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Brace grill so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

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WARNING

• Check grease level in tin can often and empty or change when 3/4full. Use extreme caution as the smoker, tin can and its contents will be hot.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.

• Never place more than 15 pounds on front shelf. Do not lean on the front shelf.

• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.

• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.

• In windy weather, place grill in an outdoor area that is protected from the wind.

• Close lid, doors and smoke stack to suffocate flame.

• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.

• After each use, clean the grill thoroughly and apply a light coat of vegetable oil to interior to prevent rusting. Cover the grill to protect it from excessive rusting.

• Use caution when lifting or moving grill to prevent strains and back injuries.

• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.

• Store the grill out of reach of children and in a dry location when not in use.

• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

• Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

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PARTS LIST - Charcoal Smoker:

2 Right Legs 2 Left Legs 1 Shelf 1 Axle Rod 2 Wheels 2 Wheel Caps 2 Leg Braces 1 Firebox Support Bracket 1 Grill Base 1 Front Shelf 2 Front Table Supports 1 Charcoal Tray 1 Charcoal Grate 2 Charcoal Grate Adjusters 3 Cooking Grills 1 Warming Rack 1 Grill Lid 1 Smokestack Bracket 1 Smokestack 1 Smokestack Damper 1 Spring 1 Temperature Gauge 1 Grill Lid Handle 1 Firebox Lid Stop 1 Firebox Lid 1 Firebox Lid Handle 1 Push Handle 2 Firebox Cooking Grills 1 Firebox Door Hinge 1 Firebox Door 1 Firebox Air Shutter 1 Firebox Charcoal Grate 1 Firebox Door Latch 1 Firebox Base 1 Grease Cup Holder

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

We recommend two people work together when assembling this unit.

The following tools are required to assemble this Charcoal Smoker:

• Pliers

• Phillips & Flathead Screwdrivers

• Adjustable Wrench

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS,

PLEASE VISIT US ONLINE AT: www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE

VISIT US AT: www.grillpartsonline.com

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Parts Bag Contents

3 M6 X 25mm Phillips Head Shoulder Bolts 5 M5 X 12mm Phillips Head Bolts 1 M5 X 10mm Phillips Head Shoulder Bolts 13 M6 Hexagonal Nuts

6 M5 Hexagonal Nuts 4 Cotter Pins 45 M6 X 12mm Phillips Head Bolts

M5 X 12mm Phillips Head Bolts

M6 X 25mm Phillips Head

Shoulder Bolts

M5 X 10mm Phillips Head

Shoulder Bolt

M6 Hexagonal Nuts

M5 Hexagonal Nuts

Cotter Pins

M6 X 12mm Phillips Head Bolts

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Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly.

Step 1

Connect right (item #1) and left legs (item #2) together (2 pairs). Front pair legs will have 2 extra holes for front shelf supports as illustrated.

Step 2

Insert shelf (item #3) into holes on the inside of legs.

Step 3

Put axle rod (item #4) through the holes on the right legs. Put wheels (item #5) through the axle rod (item #4) and place the wheel caps (item #6) over the axle rod ends.

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Step 4

Install leg braces (item #7) with support flange towards center of grill onto the legs using eight M6 x 12mm Phillips head bolts. Do not tighten bolts until Step 6 is completed.

NOTE: Leg brace with two holes for grease

cup holder must be mounted on right side of grill legs.

Step 5

Install firebox support bracket (item #8) onto the holes on the left legs using two M6 x 12mm Phillips head bolts. Do not tighten bolts until Step 6 is completed.

Step 6

Install grill base (item #9) with firebox opening towards left side on top of the legs using four M6 x 12mm Phillips head bolts. Install two M6 x 12mm Phillips head bolts and M6 nuts thru grill base (item #9) and leg braces (item #7).

NOTE: Now tighten all screws in Steps 1 thru

Step 6.

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Step 7

Attach front shelf (item #10) to front of grill base using two M6 x 12mm Phillips head bolts and M6 nuts. Attach table supports (item #11) with slotted holes towards front shelf using four M6 x 12mm Phillips head bolts.

Step 8

Attach push handle (item #27) onto firebox lid (item #25) using two M6 x 12mm Phillips head bolts.

Step 9

Attach smaller handle (item #26) using two M6 x 12mm Phillips head bolts and M6 nuts.

Slotted holes

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Step 10

Attach firebox lid stop (item #24) using one M5 x 12mm Phillips head bolt and M5 nut.

Step 11

Attach air shutter (item #31) onto firebox door (item #30) using one M6 x 12mm Phillips head bolt and M6 nut. Do not over tighten air shutter, air shutter should move freely.

Attach door latch (item #33) using one M5 x 10mm Phillips head shoulder bolt and M5 nut as illustrated.

Step 12

Connect firebox door hinge (item #29) to the outside of door (item #30) and firebox base (item #34) using four M5 x 12mm Phillips head bolts and M5 nuts.

Attach one M6 x 25mm Phillips head shoulder bolt onto firebox base (item #34) for door latch (item #33).

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Step 13

Connect firebox lid (item #25) and firebox base (item #34) using six M6 x 12mm Phillips head bolts.

Step 14

Connect firebox and grill base (item #9) together using six M6 x 12mm Phillips head bolts.

Step 15

Connect firebox support (item #8) with firebox base (item #34) using two M6 x 12mm Phillips head bolts and M6 nuts.

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Step 16

Install smokestack bracket (item #18) into grill lid (item #17) using two M6 x 12mm Phillips head bolts and M6 nuts.

Step 17

Install smokestack (item #19) onto smokestack bracket (item #18).

Step 18

To Install the temperature gauge (item #22), insert into center hole on grill lid (item #17), then turn it clockwise to upright position.

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3 0 0

0 2 0 0

1 50

2 00

5 0

00 1 0

6 0

˚ F

˚ C

7 0 0

Step 19

Attach grill lid handle (item #23) using two M6 x 12mm Phillips head bolts and M6 nuts.

Step 20

Install grill lid (item #17) on grill base (item #9) using two M6 x 25mm Phillips head shoulder bolts and two cottor pins.

Step 21

Attach the charcoal tray (item #12) to charcoal grate (item #13) by hooking tray edges onto grate frame.

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Step 22

Use charcoal grate adjusters (item #14) to lower charcoal grate assembly into grill base (item #9). Rest charcoal grate adjusters on supports in grill base (item #9).

Step 23

Install the warming rack (item #16) inside the grill lid (item #17). Insert the cotter pin through the holes from the outside of grill lid (item #17).

Align the warming rack support arm holes with the holes on the side panel of grill base (item #9).

Cotter Pin

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Step 24

Place cooking grills (item #15) on support lips of grill base (item #9).

Step 25

Place firebox charcoal grate (item #32) inside the bottom of firebox.

Step 26

Place firebox cooking grills (item #28) inside the top of firebox base (item #34).

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Charcoal Smoker

(Assembled)

Step 27

Insert grease cup holder (item #35) into holes on right leg brace (item #7).

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