Brinkmann 805-2500-0 Owner's Manual
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
WARNING
READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID
PERSONAL INJURY OR PROPERTY DAMAGE.
Heavy-Duty Charcoal/Wood Smoker & Grill
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IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR COOKER AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR COOKER.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR COOKER.
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WARNING
• Only use this cooker on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of
the cooker. Never use on wooden or other surfaces that could burn.
• DO NOT use cooker without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
• Proper clearance of 10 feet between the cooker and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or
construction should be maintained at all times when cooker is in use. Do not place cooker under a roof overhang or other enclosed area.
• FOR OUTDOOR USE ONLY. Do not operate cooker indoors or in an enclosed area.
• For household use only. Do not use this cooker for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose
to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and
instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away
from cooker.
• When using charcoal lighting fluid, allow charcoal to burn with firebox lid open until covered with a light ash (approximately 20
minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in
cooker and may result in a flash fire or explosion when lid is opened.
• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion
possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Place cooker in an area where children and pets cannot come into contact with unit. Close supervision is necessary when
cooker is in use.
• Do not leave cooker unattended when in use.
• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking”
section of this manual.
• Do not store or use cooker near gasoline or other flammable liquids, gases or where flammable vapors may be present.
Cooker is hot when in use. To avoid burns:
• DO NOT attempt to move the cooker.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot cooker surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with cooker.
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WARNING
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate
the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face
and body a safe distance from hot steam and flame flare-ups.
• Never place more than 15 pounds on front shelf. Do not lean on the front shelf.
• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of cooker. Doing so will greatly
reduce the life of the metal and finish of your cooker.
• Use caution when assembling and operating your cooker to avoid scrapes or cuts from sharp edges of metal parts. Use caution
when reaching into or under cooker.
• When opening firebox lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position
and cause bodily injury.
• In windy weather, place cooker in an outdoor area that is protected from the wind.
• Close lid to suffocate flame.
• Never leave coals and ashes in cooker unattended. Before cooker can be left unattended, remaining coals and ashes must be
removed from cooker. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a noncombustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours
prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around cooker to extinguish any ashes, coals or embers which may
have fallen during the cooking or cleaning process.
• After each use, clean the cooker thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the cooker to
protect it from excessive rusting.
• Use caution when lifting or moving smoker to prevent strains and back injuries. Moving smoker may require the help of an
additional person.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and
may lead to personal injury or property damage.
• Store the cooker out of reach of children and in a dry location when not in use.
• Do not attempt to service cooker other than normal maintenance as explained in “After-Use Safety” and “Proper Care &
Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR COOKER.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
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PARTS LIST - SMOKE KING DELUXE:
1 Chimney
1 Firebox lid
1 Smoker box
1 Smoker box door
1 Firebox lid hinge
1 Firebox
1 Cart frame
1 Temperature gauge
2 Shelf brackets
6 Skewers
1 Front shelf
2 Rib racks
1 Rib rack stand
2 Locking casters
1 Axle with hub nuts on ends
1 Water pan
2 Wheels
1 Firebox cooking grill
1 Water pan bracket
4 Hanging rods
24 Hooks
1 Charcoal grate
1 Charcoal tray
2 Smoker box cooking grills
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR COOKER.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
3
We recommend two people work together
when assembling this unit.
The following tools are required to assemble
this Smoke King Deluxe:
• Pliers
• Phillips & Flathead Screwdrivers
• Adjustable Wrench
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Parts Bag Contents
10 10mm hex nuts
6 10 X 20mm hex bolts
1 Smoker box door handle
4 10 X 50mm hex bolts
1 Firebox lid handle
4 6mm hex nuts
1 Handle spring
1 Washer
2 Cotter pins
4 6 X 12mm phillips screws
1 8mm hex nut
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Choose a good, cleared assembly area and get a
friend to help you put your cooker together. Lay
cardboard down to protect cooker finish and
assembly area.
Step 1
Turn the cart frame upside down.
Step 2
Attach locking casters to the bottom of cart
frame. Screw into holes and tighten with an
adjustable wrench.
Step 3
Remove the hub nut from one end of the axle.
Slide a wheel onto the axle, then insert the axle
through the cart frame. Slide the other tire onto
the axle, attach the hub nut, and tighten with an
adjustable wrench.
NOTE: With the help of a friend, turn the cart
frame to an upright position.
Step 4
Remove the door from the smoker box by lifting
it off its hinges.
Hub nut
Wheel
Axle
Cart Frame
Caster
Cart Frame
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