Brinkmann 805-2101-7 Owner's Manual
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
Heavy-Duty Charcoal/Wood Grill & Smoker
WARNING
READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID
PERSONAL INJURY OR PROPERTY DAMAGE.
IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
1
WARNING
• Only use this grill on a hard, level, noncombustible, stable surface (concrete, ground, etc.) capable of supporting the weight
of the grill. Never use on wooden or other surfaces that could burn.
• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.)
or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other
enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you
choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s
warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting
fluid safely away from grill.
• When using charcoal lighting fluid, allow charcoal to burn with grill lid and dampers open until covered with a light ash
(approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from
charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.
• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood
mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an
explosion possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Never add charcoal and/or wood through air vent.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when
grill is in use.
• Do not leave grill unattended when in use.
• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking”
section of this manual.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid, side air
vent and smokestack damper to suffocate the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands,
face and body safe from hot steam and flame flare-ups.
WARNING
2
• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly
reduce the life of the metal and finish of your grill.
• Do not wear loose clothing or allow hair to hang freely while using grill.
• Use caution when reaching into or under grill. Always wear oven mitts or gloves to protect your hands from burns. Avoid
touching hot surfaces.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support bracket. If lid is not resting
against support bracket, it could fall back to a closed position and cause bodily injury.
• In windy weather, place grill in an outdoor area that is protected from the wind.
• Close lid and all dampers to suffocate flame.
• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be
removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a
noncombustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24
hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which
may have fallen during the cooking or cleaning process.
• After each use, clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the grill to
protect it from excessive rusting.
• Use caution when lifting or moving grill to prevent strains and back injuries.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire
extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended
and may lead to personal injury or property damage.
• Store the grill out of reach of children and in a dry location when not in use.
• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care &
Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE
PROCEEDING WITH THE ASSEMBLY OF THIS SMOKER.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
3
The following tools are required to
assemble this Smoke’N Pit Grill King:
• Hammer
• Pliers
• Flathead Screwdriver
•
7
/16" Wrench or Adjustable Wrench
• Small Block of Wood
PARTS LIST:
1 Cooking chamber
1 Air vent butterfly damper
1 Smokestack
1 Smokestack damper
1 154" x 152" cooking grill
1 11" x 16" charcoal grate
3 Metal brackets for handles
6 Wooden handle halves
1 Wire rack (for wood)
2 Grill support brackets
4 Legs
1 Heat shield
Parts Bag Contains:
1 Chrome push plug
4 Plastic leg end caps
6 10-24 Screws & nuts
(bolts handle halves to brackets)
9 4" x w" Bolts
2 4" x 12" Bolts
19 4" Hex nuts
7 4" Lock washers
10 4" Flat washers
1 Zinc push nut
(Smokestack damper)
1
2
3
4
5
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8
9
10
11
12
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2
3
4
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7
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11
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Choose a good, cleared assembly area. Lay
cardboard down to protect cooker finish and
assembly area.
Step 1
Place the cooking chamber on its closed
end with the door open. The opening of the
side air vent should be facing up as
illustrated.
Step 2
Install the plastic end caps into the legs
using a block of wood and hammer. Tap the
cap into place.
Step 3
Attach a leg to end of smoker near the side
air vent. As illustrated, align the bolts of
one leg though the pre-drilled holes in the
cooking chamber. Place a flat washer, then
a hex nut over the leg bolts and hand
tighten only. Do not attach second leg yet.
Step 4
Insert the wire rack (curved end pointed
down) into the mounted leg. Insert wire
rack into another leg. Attach the second leg
to the cooking chamber using the same
technique described in Step 3.
Step 5
Attach the other two legs to the cooking
chamber. First, insert the wire rack into the
leg, then move bolted end of leg until bolts
align with holes in the cooking chamber.
Place a flat washer and hex nut over the
bolts and hand tighten only. Repeat this
step on last leg. Securely tighten all the leg
nuts. Do not overtighten.
Air Vent
Opening
4
TOP VIEW
Cooking
Chamber
Leg
4" Flat Washer
4" Hex Nut
Wire Rack
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