Brinkmann 4905 User Manual

™

Natural Gas Conversion Kit

PROFESSIONAL INSTALLATION MANUAL

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND

INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

ASSEMBLY AND OPERATING INSTRUCTIONS

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH

MODEL 810-4905-0 PRO SERIES GRILL

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS

POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE

ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A

NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY

WARNINGS

FOR YOUR SAFETY:

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open the Lid.

4. If odor continues, leave the area and immediately call your gas supplier or your fire department.

FOR YOUR SAFETY:

1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion.

WARNING

Installer Company

or Service Name: __________________________________________________________

________________________________________________________________________

Technician Name: __________________________________________________________

Installation Date: __________________________________________________________

Failure to follow the instructions as written, or installation by other than a trained professional, will void all manufacturer warranties.

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Information and Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14

Connecting to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–18

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–21

Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22–26

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING

This conversion kit shall be installed by a professional service technician in accordance with the manufacturer's instructions as specified by the codes and requirements of the authority having jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. The qualified service agency performing this conversion assumes responsibility for the proper conversion of this grill.

Model Number: ____________________________________________________________

Serial Number: ____________________________________________________________

Date Purchased: __________________________________________________________

IMPORTANT: Fill out product record information below.

A replacement Rating Label is provided with this kit and needs to be applied when the conversion is completed.

WARNING

• Never use liquid propane gas in a unit designed for natural gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if grill was purchased fully assembled

• Never check for leaks using a match or open flame.

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of natural

gas. Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this manual.

• DO NOT use back rotisserie burner when main burners are in use.

• DO NOT obstruct the flow of combustion or ventilation air.

• Do Not attempt to lift grill using side shelves. DO NOT lean on the side shelves.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

GENERAL WARNINGS

WARNING

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure contact your local natural gas company. If the supply pressure is different than 7 inch, contact a certified plumber for assistance. Not for use with LP gas.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 24 inches (61 cm) between all sides of grill and walls or other combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

Connection should be made by a certified plumber. Supply the plumber with a copy of these

instructions. Incorrect connection can result in a gas leak with possibility of fire.

DANGER

Natural Gas Manifold

Natural Gas Side Burner and Rotisserie Burner Orifices

PARTS BAG CONTENTS

Make sure you have all items listed under PARTS LIST before you begin the installation process.

Your parts will include:

ASSEMBLY INSTRUCTIONS

YOU MUST BE A LICENSED PLUMBER TO CONVERT THIS GRILL.

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Grand Elite Series 4905 Conversion Kit:

• Phillips Head Screwdriver

• Adjustable Wrench

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.

CAUTION! Some parts may

contain sharp edges. Wear protective gloves if necessary.

NOTE: Make sure all control knobs are

in the off position, LP tank valve is closed and tank is disconnected from regulator and removed from grill.

Step 1

Remove hose / regulator from main burners manifold by unscrewing hose / regulator nut.

Step 2

Remove control knobs from main control panel. Set aside for later use.

Hose / Regulator Nut

Control Knobs

Step 3

Remove grease trays and smoker box tray from grill and set aside for later use.

Step 4

Remove two screws from bottom corners of the control panel. Remove ignitor cap, spring and battery. Pull control panel free of valve stems and remove ignitor lock nut and allow ignitor to hang freely.

Grease Trays

SMOKER BOX

Control Panel Screws

ignitor Cap

Battery

Ignitor Lock Nut

Spring

Control Panel Screw

SMOKER BOX

Smoker Box Tray

NOTE: It is helpful to keep the screws

with the components as they are removed for ease of reassembly.

SMOKER BOX

Step 5

Cut nylon ties holding the ignitor wires to the main burner manifold.

NOTE: Be careful not to damage ignitor wires.

Step 6

Remove six screws on the access panel located on the left side of grill. Remove panel, this will allow access to the side burner gas lines.

NOTE: Leave panel off until the end of

conversion and all gas leak testing has been done.

Step 7

Loosen the gas line nuts attached to the side burner valves.

NOTE: Bending the hose could damage the

supply line.

Step 8

Remove the brass orifices on each side burner

Gas Line Nuts

SMOKER BOX

Nylon Ties

Access Panel

+ 19 hidden pages