Brinkmann 2630 User Manual

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MAXIMUM SIDE BURNER LOAD = 15 lbs.

1.Read and follow all warnings and instructions in owner’s manual before lighting.

2.Open lid before lighting burner.

3.Make sure all control knobs are in the OFF position.

4.Select the burner to be lit. Push and turn the control knob of that burner to HIGH.

5.Press the electronic igniter and hold for 3-5 seconds to light burner.

6.If burner does NOT ignite immediately, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

7.Repeat Steps 4-6 for lighting each burner. Always use electronic igniter for lighting each burner.

8.Refer to owner’s manual for match lighting procedure.

9.For assistance, call 1-800-527-0717.

10.To turn off, turn control knobs clockwise until it locks in OFF position.

GRILL LIGHTING INSTRUCTIONS: SIDE BURNER

LIGHTING INSTRUCTIONS:

1.Follow Steps 1-3 in GRILL LIGHTING INSTRUCTIONS.

2.Push and turn SIDE BURNER control knob to HIGH.

3.Follow Steps 5-10 in GRILL LIGHTING

FOR OUTDOOR USE ONLY

°F

OWNER’S MANUAL

WARNING

HAZARDOUS EXPLOSION MAY

RESULT IF THESE WARNINGS AND

INSTRUCTIONS ARE IGNORED. READ

AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO

AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

ASSEMBLY AND OPERATING INSTRUCTIONS

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR

FUTURE REFERENCE.

Stainless Steel Outdoor Grill

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR

ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY

WARNINGS

FOR YOUR SAFETY:

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open the Lid.

4. If odor continues, leave the area and immediately call your gas supplier or your fire department.

FOR YOUR SAFETY:

1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance.

2. An LP cylinder shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion.

• Never store a LP gas cylinder under or near this grill.

• A fire causing death or serious injury may occur if the above is not followed exactly.

WARNING

• Never use liquid propane gas (LP) in a unit designed for natural gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if grill was purchased fully assembled

and after

each time the hose is connected to the natural gas supply.

• Never check for leaks using a match or open flame.

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of

natural gas. Use caution and common sense when testing for leaks.

• Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away from your gas grill.

• DO NOT store flammable products: paper towels, rags, pot holders, etc. in tool drawer.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this

manual.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local

authority to determine proper size and type.

• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

• DO NOT use hard metal piping of any kind to connect this type of grill to a natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe.

• The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

• The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psi (3.5 kPa).

• This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. Not for use with LP gas.

• Connections to gas source must be performed by a certified plumber.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code,

• ANSI Z223.1 1988 or latest edition (USA)

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

• Propane Installation Code: CAN/CGA B149.2 (Canada)

• Only ANSI Z21.54 approved hoses should be used with this grill.

To check your local codes, see your local LP gas dealer or natural gas company.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage, shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings.

• Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other combustible material. Do not use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

• Never use your grill without leak testing all gas connections and hoses. See the section on

“Leak Testing” in this manual for proper procedures.

• Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or

deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied replacement should be used.

WARNING

CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE

1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (Figure A).

2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps forward, locking plug into socket. Be sure to leak test these connections prior to use.

Pipe nipple

Quick-disconnect

coupling

Plug

Push sleeve back to attach

Sleeve

Socket

Natural gas supply

Hose

Insert cover when hose is disconnected

DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE

1. Turn natural gas supply valve “OFF”

2. To disconnect, push sleeve back and pull plug out of sleeve.

(Figure A)

(Figure B)

Supply valve

LEAK TESTING:

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the first time, even if purchased fully assembled.

• Every time the gas hose is connected to the natural gas supply or if any of the gas components

are replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Insure all burner knobs are set to the OFF position.

4. Turn on the natural gas supply.

5. Apply the soap water mixture to the following:

Quick-disconnect coupling

Plug and hose connection

The full length of gas supply hose

“T” connector to all three gas supply hoses .

Gas supply hose connection to side burner valve assembly.

Side burner valve stem cap.

Gas supply connection to gas manifold.

WARNING

Watch For Bubbles

DANGER

WARNING

6. Check each place listed (A -G) for growing bubbles which indicates a leak.

7. Turn OFF gas supply at natural gas supply.

8. Turn on control knobs to release gas pressure in hose.

9. Turn control knobs to OFF position.

10. Tighten any leaking connections.

11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.

Contact a qualified gas appliance repair service.

12. Turn OFF gas supply at natural gas supply until you are ready to use your grill.

13. Wash off soapy residue with cold water and towel dry.

14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

NOTE: The leak test must be performed in an area that has adequate lighting in order to see if

bubbles are developing. DO NOT use a flashlight to check for bubbles.

PRE-START CHECK LIST:

Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled, stored, moved, cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual.

• Insure that the grill is properly assembled.

• Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. Hose

should be at least 3 inches from hot surfaces.

• Leak check all gas connections and hose. See section on "Leak Testing".

• Ensure that all electrical supply cords are properly grounded and are kept away from water and hot

surfaces.

• Position your grill on level ground in a well ventilated location, a safe distance from combustible materials and buildings.

• Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use.

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual.

WARNING

LIGHTING INSTRUCTIONS:

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the natural gas supply are turned to the OFF position.

3. Turn on the natural gas supply.

4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure all control knobs are in the OFF position.

3. Select the burner to be lit. Push and turn the control knob of that burner to the HIGH position.

4. Press the electronic igniter and hold for 3-5 seconds until burner ignites.

5. If burner does NOT ignite immediately, turn the burner control knob to OFF, wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until burner ignites.

6. If burner does not ignite using the push button igniter wait 5 minutes, see "Match Lighting the Main Burners" section.

7. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position.

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Turn the burner control knobs to OFF.

3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the right hand side of the grill to approximately 1/2" (2 to 3 cm) from the burner.

4. Turn on the FAR RIGHT burner control knob to the HIGH position. The burner should light within 5 seconds.

5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until the burner ignites.

6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and natural gas supply. DO NOT attempt to operate the grill until the problem is found and corrected. See “Trouble Shooting” section of this manual.

WARNING

T R

l 3 G S

s D n G

l 1 G S

Lighting Hole

Matchlighter

GRILL LIGHTING INSTRUCTIONS: SIDE

1. Read and follow all warnings and instructions in owner’s manual before lighting.

2. Open lid before lighting burner.

3. Make sure all control knobs are in the OFF position.

4. Select the burner to be lit. Push and turn the control knob of that burner to HIGH.

OFF

HIGH

LOW

HIGH

5. Press the electronic igniter and hold for 3-5 seconds to light burner.

6. If burner does NOT ignite immediately, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

OFF

FOR OUTDOOR USE ONLY

LOW

OFF

HIGH

LOW LOW

7. Repeat Steps 4-6 for lighting each burner. Always use electronic igniter for lighting each burner.

8. Refer to owner’s manual for match lighting procedure.

9. For assistance, call 1-800-527-0717.

10. To turn off, turn control knobs clockwise until it locks in OFF position.

OFF

HIGH

LIGH INST

1. Fo 1LI IN

2. Pu SI co HI

3. Fo 5LI IN

LIGHTING THE SIDE BURNER:

1. Open lid to the side burner before lighting.

2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position.

3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.

4. If burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 4 until burner ignites.

5. If burner does not ignite using the push button igniter wait 5 minutes, see "Match Lighting the Side Burner" section.

MATCH LIGHTING THE SIDE BURNER:

1. Open the lid to the side burner before lighting.

2. Turn the burner control knob to OFF.

3. Strike and place a match approximately 1/2" (2 to 3 cm) from the burner.

4. Turn the side burner control knob to the HIGH position. The burner should light immediately.

5. If burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until the burner ignites.

6. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and natural gas supply. DO NOT attempt to operate the grill until the problem is found and corrected. See “Trouble Shooting” section of this manual.

TURNING OFF THE GRILL:

1. Turn OFF the natural gas supply.

2. Turn all burner control knobs to the OFF position.

NOTE: Turn off the natural gas supply first to prevent gas

from being left in the system under pressure.

CAUTION !

• The natural gas supply should always be in the off, or closed, position when the grill is not in use.

NOTE: Observe flame height when lit: Flame should be a

Blue/Yellow color approximately 1” high when burner is on “High.”

1”

.5”

0”

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