Brilliant Fires Limited ROMANCE User, Installation And Servicing Instructions

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the brilliant FIRE range
USER, INSTALLATION AND SERVICING
INSTRUCTIONS
Please read these instructions before installation and use
RO
RORO
RO
ROMANCE
the brilliant Romance
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CONTENTS
3
8
10
11
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USER’S INSTRUCTIONS
INSTALLER’S INSTRUCTIONS
ROMANCE
PLACEMENT OF CERAMICS
PEBBLE AND COAL
DRIFTWOOD AND CHARCOAL
COMMISIONING AND SERVICING
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USER’S INSTRUCTIONS - ALL VERSIONS A
MANUAL CONTROL VERSION
The gas control is situated centrally behind the control cover. Piezo ignition is used to light the pilot, which can also be lit with a match. The pilot is designed to remain permanently on, enabling the fire to be lit by simply turning the gas control on.
TO LIGHT THE PILOT
With the gas control knob in the off position, fully depress and turn the control knob anti­clockwise to the pilot position (spark symbol) until it clicks, check the pilot has lit (repeat if the pilot does not light) and keep the control knob pressed for at least ten seconds When the control knob is released the pilot should remain alight. If the pilot does not remain alight repeat the procedure. If when established the pilot extinguishes for any reason, the gas supply to the fire will automatically be cut off by the flame supervision device. Do not attempt to re-light the pilot for at least two minutes.
TO LIGHT THE FIRE
With the pilot already lit as above, turn the gas control knob anti-clockwise to the high setting (large flame symbol).
TO REDUCE THE HEAT SETTING
Turn the gas control knob anti-clockwise towards the low setting (small flame symbol).
TO TURN THE FIRE OFF
Depress the gas control knob slightly and turn clockwise to the pilot position (spark symbol). The main burner will go out and the pilot will remain lit and may be left on permanently. To turn the pilot off, depress the gas control knob and turn clockwise to OFF.
REMOTE CONTROL VERSION
Please Note: The appliance buttons* are an optional extra and may not be available on your appliance.
TO LIGHT THE FIRE
Point the handset at the sensor on the fire, situated centrally underneath the raised hearth. Press and hold the two buttons together on the left hand side of the handset, when the fire beeps release the buttons. Alternatively press the on/off button on the appliance (marked with a star and dot) until the fire beeps. The fire will begin the start sequence and the ignition spark will start clicking. Once the pilot is lit the fire main burner will light on the high setting. This whole process will take around 20 seconds.
TO REDUCE THE HEAT SETTING
Point the handset at the sensor on the fire. Press and hold the minus button (marked with a small flame). Alternatively press and hold the minus button on the appliance (marked with a small flame). When the fire beeps release the button immediately to turn to the lowest setting
1 Manual control
High
position
Pilot
position
Off position
Data Badge
Low position
On
Off
Stand-by
High
Low
3
Light
2
Sensor * Appliance buttons (4)
Pilot
Battery Connection
Remote control
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or keep pressing to lower slowly then release the button at the desired position.
TO INCREASE THE HEAT SETTING
Point the handset at the sensor on the fire. Press and hold the plus button (marked with a large flame). Alternatively press and hold the plus button on the appliance (marked with a small flame). When the fire beeps release the button immediately to turn to the lowest setting or keep pressing to increase slowly then release the button at the desired position.
TO PUT THE FIRE INTO STANDBY MODE
This setting keeps the pilot lit and turns the main burner off, allowing the fire to be re-lit without going through the start up sequence, saving time and battery power.
Point the handset at the sensor on the fire. Push and hold the small round button (marked with STAND-BY). Alternatively press and hold the small button on the appliance (marked with STAND-BY). When the fire beeps release the button.
TO TURN THE FIRE OFF
Point the handset at the sensor on the fire. Press and hold the large round button (marked with a dot). Alternatively press and hold the on/ off button on the appliance (marked with a star and dot). When the fire beeps release the button.
BATTERY INFORMATION
The burner batteries will need replacing when they are exhausted. The control system will sound beeps when this is required as follows:-
Always dispose of used batteries in accordance with the local authority regulations.
TO REPLACE THE BURNER BATTERIES
The battery holder is situated under the fire and is fitted with 6 AA batteries. When replacing the batteries all 6 batteries must be replaced at the same time using new alkaline AA or equivalent batteries, DO NOT mix old and new batteries.
To replace the batteries the holder must be removed from the fire, carefully disconnect the battery lead as shown in Figure 5A.
Lift the battery holder upwards until it touches the locating bracket top and slide it forwards and out of the locating bracket (Figure 5B). The batteries can now be removed. It is easiest to remove the middle battery first on each side of the holder.
When fitting the new batteries, ensure correct polarity by referring to the polarity diagrams inside the battery holder. Replace the battery holder and reconnect the battery lead.
TO REPLACE THE HANDSET BATTERY
If the handset battery requires replacing turn the handset over and remove the battery cover (Figure 6).
Pull out the battery and carefully disconnect it from the lead. The replacement battery must be a new alkaline PP3 or equivalent battery.
CAUTION
Standby is not a fully off position and should only be used for short periods. On standby the burner may on occasions not fully turn off and may also remain alight on a very low setting. This is a normal characteristic of the control unit.
CAUTION
When lit, DO NOT
DO NOT DO NOT
DO NOT place the handset on top of the fire or near to the burner flames as damage will occur.
6
Push Clip and Lift Cover
CAUTION
Before reporting a fault on your fire ensure the battery is in good condition (i.e. single beep)
BEEPS DIAGNOSIS INFORMATION
6 REPEATED Very low burner batteries - Replace burner batteries
7 REPEATED Low burner batteries - Replace burner batteries
5A
Remove Connector
5B
Lift Holder Up and Slide Out
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CLEANING
CLEANING BRASS / CHROME FIRE FRONTS
Some of the brass / chrome fire fronts are lacquered and should not tarnish. Clean with a soft cloth. If your fire front is tarnished it may be an unlacquered one (See Below).
Some of the brass / chrome fire fronts are unlacquered and will tarnish. If your fire front has tarnished and you wish to clean it, remove it from the appliance and use a good quality brass polish, we recommend Solvol Autosol metal cleaner, available from most car accessory shops, or Hotspot Multi-use Metal Polish“, available from your supplier or through our mail order service. Metal polishes, abrasive cleaners and solvents can damage painted surfaces. Always test your cleaner on an inconspicuous area first.
CLEANING BLACK FIRE FRONTS
To clean wait until the fire is cold and gently dust any deposit on the surface using a dry soft paint brush.
TO CLEAN / REPLACE THE CERAMICS
Carefully remove all loose ceramic pieces and gently brush all pieces with a dry soft paint brush then reassemble by following the installation instructions and diagrams in sections D to E.
IMPORTANT NOTES
This fire is CE approved to the European Standard EN 509 and is intended for decorative purposes.
During use the ceramics may vary in colour and as with all high temperature ceramics, cracks may appear. This is normal and is due to the initial shrinkage of the ceramics and will not effect the fire’s performance.
The fire is fitted with an Oxygen Depletion Sensor (ODS) which continuously monitors the atmosphere in the room turning off the gas supply to the fire if combustion products are detected. If the fire turns itself off, re-light the fire following the lighting procedure. If the fire repeatedly turns itself off a qualified service engineer must be called to check the complete installation.
PEBBLE VERSION
As pebbles are light coloured, any soot discoloration may be more visible than on the other available fuel effects.
An air vent is not normally required in the UK for the 16” Standard version when fitted into a 16” fireback conforming to BS 1251 dimensions. A permanent 100 cm2 air vent must be fitted for the 16” High, all 18” versions, all versions fitted into an 18” fireback and for all versions fitted in Southern Ireland. It is important that the air vent is periodically checked to ensure that the vent remains free from obstruction at all times.
The chimney must be swept before the appliance is installed and must be checked regularly to ensure that all products of combustion are entering the flue and that there is no excessive build up of soot or debris,
CAUTION
Cleaning the fire should only be carried out when the fire is turned off and is cold.
CAUTION
Never use inflammable cleaning fluids.
WARNING
The ODS must not be adjusted or put out of operation and only original manufacturer’s replacement parts must be used.
CAUTION
The fire has a naked flame, a suitable guard should be fitted to give full protection to the young, elderly or infirm.
CAUTION
Never alter the fuel layout or add extra pieces to the fire.
CAUTION
Never throw rubbish onto the fire. Never place candles on, in or near the fire as they are a fire hazard.
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excessive quantities of soot or debris on the fire will require removal, refer to “CLEANING“. If a sooting problem persists seek expert advise.
The appliance must be checked periodically for soot/ debris that has fallen from the chimney that could block the burner.
SPARES & SERVICE
Replacement parts are available from your supplier or through our mail order service. Always quote the product code and serial number when ordering new parts. This information is on the burner data badge.
Only the following components are user replaceable parts:
All ceramic components. Control Knob. Batteries. Fire Front.
The fire must be installed and serviced by a qualified CORGI registered installation engineer in accordance with National and Local Regulations.
Servicing should be carried out at least annually, but depending upon site conditions more frequently.
On all fires the data badge is located on a plate underneath the burner. This plate can be swivelled out for reading by pulling on the left front corner (see figure A.4).
DIAGNOSTIC INFORMATION - AUTO VERSION
The control box will sound beeps to indicate the current condition of the burner system as outlined in the table below:-
4
Data
Badge
BEEPS DIAGNOSIS INFORMATION
SINGLE
Normal operation - A signal has been received from either the appliance buttons or the remote handset
3 REPEATED Appliance switch failure
4 REPEATED Gas valve failure
5 REPEATED Control box failure
6 REPEATED Very low burner batteries - Replace burner batteries
7 REPEATED Low burner batteries - Replace burner batteries
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INTRODUCTION
This fire is CE approved to the European Standard EN 509 and is intended for decorative purposes.
The fire must be installed and serviced by a qualified CORGI registered installation engineer in accordance with National and Local Regulations.
Servicing should be carried out at least annually, but depending upon site conditions more frequently.
RELEVANT STANDARDS
Building Regulations Part J BS 1289 : Part 1 : Pre-cast concrete flue blocks BS 5440 : Part 1 : Flues BS 5440 : Part 2 : Air Supply BS 5871 : Part 1 : Installation of gas appliances BS 6891 : Gas Installation
Before installation ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible.
The Gas Category of this fire is II
2H3P
and is available set for either Natural Gas (G20) or LPG Propane (G31) check the Gas Type on the burner data badge is correctly marked for your gas supply. A conversion kit is available separately direct from Brilliant or your nearest dealer.
The fire is fitted with an Oxygen Depletion Sensor (ODS) which continuously monitors the atmosphere in the room turning off the gas supply to the fire if combustion products are detected. The ODS must not be adjusted or put out of operation and only original manufacturer’s replacement parts can be used.
TECHNICAL INFORMATION
NATURAL GAS (G20)
16/18 Standard 16/18 High Heat Input Max (gross): 7.0 kW 9.0kW Heat Input Min (gross): 4.1 kW 4.4kW Inlet Pressure: 20 mbar 20mbar Injector size (Manual): 504 704 Injector size (Remote): 494 NA* Number of Injectors: 1 1 Gas Connection Size: 8mm 8mm Weight: See Packaging
LPG PROPANE (G31)
16/18 Standard Heat Input Max (gross): 6.3 kW Heat Input Min (gross): 5.3 kW Inlet Pressure: 37 mbar Injector size: 194 Number of Injectors: 1 Gas Connection Size: 8mm Weight: See Packaging
NOTE: Both the 16” and 18” versions use the same burner. On the 18 “ version the ceramic fuel effect pieces are wider and will fill the extra space.
INSTALLATION INSTRUCTIONS - ALL VERSIONS B
* Not Available on this model
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SITE REQUIREMENTS
The air supply to the appliance must be in accordance with National Regulations.
An air vent is not normally required in the UK for the 16” Standard version when fitted into a 16” fireback. A permanent 100 cm2 air vent must be fitted for the 16” High, all 18” versions, all versions fitted into a 18” fireback and for all versions fitted in Southern Ireland. It is important that the air vent is periodically checked to ensure that the vent remains free from obstruction at all times.
To comply with European Regulations the fireplace must have a non-combustible hearth not less than 12mm thick. The edge of the hearth which may be in the form of a raised lip, must be a minimum of 50mm above the floor level and must project at least 300mm in front and 150mm either side of the front edge of the burner.
However, in England, Wales, Scotland, Northern and Southern Ireland a hearth is not required if the appliance is installed so that every part of any flame or incandescent material will be at least 225mm above the floor. On our appliances the lowest flame is that of the pilot. This equates to the builders opening being a minimum height above the floor of 150mm.
The fire must be installed in a non-combustible builders opening (Romance versions - fitted with a BS 1251 tapered fireback), which must only have an entrance through the fireplace opening and an exit via the chimney/flue. All other openings must be sealed using non­combustible materials.
FLUE
The chimney/flue must be class 1 and must have a height of at least 3m with an internal diameter of not less than 175mm (Romance 16” Standard versions are approved for use with a 125mm class 2 liner or terminal). Any damper or register plate must be removed or locked open.
The chimney/flue must be sound, free from obstruction, have a positive updraught and swept before the appliance is installed. A flue test in accordance with national regulations must be carried out.
GAS SUPPLY
The gas connection to the fire must be in 8mm copper pipe not more than 1.5 metres long and in accordance with National Regulations. Any additional pipework must be of a diameter to ensure adequate pressure at the fire. Note: The end of the pipe must be covered to ensure that debris cannot enter the pipe when being passed through masonry.
An isolation valve (supplied) must be fitted adjacent to the burner, which when closed, allows the fire to be disconnected for maintenance or repair in accordance with National Regulations.
FIRE FRONTS
The fire can be used with any fire front from the Brilliant range. Alternative fire fronts can be used providing the minimum open area between the fire front bars is no less than 65 sq.cm. and the air inlet in the ash pan cover is at least 50 sq.cm.
COMBUSTIBLE SHELF
A 75mm combustible wooden shelf may be fitted to within 150mm of the top edge of the fireplace opening, the depth of the shelf can be increased by proportionally increasing the height above the appliance.
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PREPARE THE FIREBOX
Remove the three screws that secure the burner to the hearth plate, two at the base of the front leg and one at the top of the rear sloping plate. Separate the burner from the hearth plate.
Prepare the gas supply noting the connection point on the right of the burner.
Position the hearth plate centrally in the fireplace opening with the rear edge touching the rear of the fireplace opening. Mark the 2 fixing hole positions. Remove the hearth plate, drill and plug the holes. Replace the hearth plate and secure with 2 screws. Alternatively the hearth plate may be fixed in place by using silicone sealant.
GAS CONNECTION
MANUAL CONTROL VERSION
Cut a 70mm length of copper pipe and attach it to the isolating tap supplied. Position the pipe/ isolating tap in line with the slot in the hearth plate. Shape and cut the gas supply pipe and ensuring the gas supply pipe is clean internally connect to the isolating tap. Refit the burner and connect the gas supply. Secure with the three screws (see diagrams C.1 and C.2).
AUTO REMOTE CONTROL VERSION
Note the position of the isolating tap and disconnect it. Shape and cut the gas supply pipe and ensuring the gas supply pipe is clean internally connect to the isolating tap. Refit the burner and connect the gas supply. Secure with the three screws removed previously. Connect the battery (see diagrams C.1 and C.3).
TO FIT THE CONTROLS COVER HEAT SHIELD
The Control Cover Heat Shield is designed to fit all models of Fire Front except Pascal. To ensure that it is fitted correctly, please follow
INSTALLATION - ROMANCE C
1
Burner Fixing Points
Hearth Plate
Fixing Holes
Data Label
2
Isolating Tap
Control Knob
Manual Version
3
Isolating Tap Battery Position
IR Sensor Appliance Buttons
Auto Version
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TO FIT THE PASCAL FIRE FRONT HEAT SHIELD
The Pascal Control Knob Heat Shield is supplied with the fire front with the screw and nuts already assembled. Please follow the following instructions and refer to Figures C.5 and C.6.
The Control Knob Heat Shield is only used on Manual burner trays.
Remove the Knob from the Controls Cover by using a screw driver to remove the screw at the rear.
Insert the screw on the assembled heat shield through the hole in the controls cover from the rear.
Replace the Controls Cover Knob from the front whilst keeping the Heat Shield Assembly in its correct orientation.
the following instructions and refer to Figures C.3 and C.4.
The Control Knob Heat Shield is only used on Manual burner trays.
Remove the Knob from the Controls Cover by using a screwdriver to remove the screw at the rear.
Position the Control Knob Heat Shield on top of the Controls Cover Heat Shield ensuring it is correctly orientated.
Replace the screw and tighten whilst holding the Knob and Heat Shields in the correct orientation.
3
Heat Shield
Controls Cover
Fixing Screw
Controls Cover Knob
4
Ensure that the Control Knob Heat
Shield is orientated as shown
6
Pascal Fire Front
Screw and Nuts already fitted.
Heat Shield
5
Pascal Fire Front
Screw and Nuts already fitted.
Heat Shield
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PLACEMENT OF CERAMICS - PEBBLE AND COAL D
2. Holding the underbed by the top rear, position it against the front ceramic piece. Ensure that it does not overlap the burner slot.
2
Underbed
3. Place first and third rows of loose pebbles as shown. They should not overlap each other and should be as spaced out as possible.
3
First Row 6 Pieces
Third Row 3 Pieces
4. Place second row of loose pebbles as shown. They should not overlap each other and should be as spaced out as possible. Alter the angle of the loose pebbles to produce a good flame picture.
4
Second Row 5 Pieces
1. Locate the base of the front ceramic piece up against the brackets at the front edge, either end of the burner. It must sit flat on the burner without a gap underneath. Ensure that it is NOT
NOT NOT
NOT sat on top of the tabs
shown above.
1
Front Piece
MUST SIT BEHIND
THESE TABS ON
THE BURNER
CAUTION
Failure to place this piece correctly will result in damage to your appliance.
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PLACEMENT OF CERAMICS - DRIFTWOOD AND CHARCOAL E
1
3
3
2
4
5
4
5
7 6
6
9
8
2. Holding the underbed by the top rear, position it against the front ceramic piece. Ensure that it does not overlap the burner slot.
3. Following diagrams K.3 to K.6 carefully place the numbered loose driftwood pieces.
2
Underbed
1. Locate the base of the front ceramic piece up against the brackets at the front edge, either end of the burner. It must sit flat on the burner without a gap underneath. Ensure that it is NOT
NOT NOT
NOT sat on top of the tabs
shown above.
1
Front Piece
MUST SIT BEHIND
THESE TABS ON
THE BURNER
CAUTION
Failure to place this piece correctly will result in damage to your appliance.
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COMISSIONING
Ensure all plastic protective films have been removed.
Ensure the Isolating tap is fully open and check for gas leaks.
Connect a pressure gauge to the inlet pressure test point, and referring to the user instructions light the fire.
Check the inlet pressure is 20mbar for NG or 37mbar for LPG when on the high setting.
Wait ten minutes for the fire to establish then with all windows and doors in the room closed, check for clearance of combustion products.
Insert the end of a smoke match 25mm below and 25mm back from the bottom edge of the canopy or fireplace opening, test along the opening and check the smoke is drawn in. If spillage is detected open a window and repeat the test to assess if an air vent is required. If spillage persists, seek expert advice.
The fault must be rectified before the fire is used.
If there is an extractor fan fitted in a nearby room, repeat the test with the fan turned on and any interconnecting doors left open.
Hand over the instructions and explain to the user the operation and lighting procedure of the fire. Impress upon the user that servicing of the fire should be carried out at least every twelve months, and only by a qualified person.
SERVICING
Carefully remove the burner ceramics and place to one side, do not mix with outer ceramics.
Locate the isolating tap and turn the gas off.
Undo the inlet nut and disconnect the gas pipe.
AUTO versions: Disconnect the battery.
Remove the four screws that secure the burner to the box, two at the base of the front leg and one at the top of the rear sloping plate.
Inspect the full installation.
Clean all lint and dirt off the burner, paying particular attention to the injector, venturi and flame ports.
Referring to the installation instructions re-assemble the burner to the box and refit all ceramics.
Carry out a spillage test.
COMISSIONING AND SERVICING F
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15 11 2010
Brilliant Fires Limited Thwaites Close Blackburn BB1 2QQ England
tel +44 (0)1254 682384 fax +44 (0)1254 672647
www.brilliantfires.co.uk [email protected]
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