Briggs & Stratton 83100 user guide

0 (0)

en Operator’s Manual es Manual del Operario

fr Manuel de l’opérateur

 

 

 

 

 

 

Reproduction

 

 

 

 

 

Model 83100

 

550 Seriest

 

 

 

 

I/C®

550 Seriest

 

 

 

 

Intekt Pro

550 Seriest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

for

 

 

 

 

 

 

 

Copyright E Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved. Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation.

English

Español

Français

Form No. 278916TRI

Revision: J

en

 

es

 

fr

 

 

 

 

 

Briggs & Stratton 83100 user guide

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BRIGGSandSTRATTON.COM

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3

General Information

This manual contains safety information to make you aware of the hazards and risks associated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine. Because Briggs & Stratton Corporation does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment. Save these original instructions for future reference.

For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the Features and Controls page).

Date of purchase:

MM/DD/YYYY

Engine model:

Model: Type: Code:

Look for the 2D barcode located on some engines. When viewed with a 2D--capable device, the code will bring up our website where you can access support information for this product. Data rates apply. Some countries may not have online support information available.

Power Ratings: The gross power rating for individual gasoline engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine--to--engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine--to--engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.

Operator Safety

 

Reproduction

 

 

 

 

 

 

 

 

SAFETY AND CONTROL SYMBOLS

 

 

 

 

 

 

 

Not

for

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Certain components in this product and its related accessories contain chemicals

 

 

 

 

 

 

 

 

kn wn to the State of California to cause cancer, birth defects, or other reproductive

 

 

 

 

 

 

 

 

harm. Wash hands after handling.

 

Fire

Moving Parts

Oil

 

T xic Fumes

Slow

 

 

Fast

Stop

 

Explosion

Shock

 

Fu l

WARNING

 

 

 

The engine exhaust from this

contains chemicals known to the State of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

California to cause cancer, birth defects, or other reproductive harm.

Choke

On Off

 

Fuel Shutoff

Kickback

 

Wear Eye

 

 

 

 

Protection

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

Briggs & Stratton Engines are not designed for and are not to be used to power:

Hazardous

 

 

 

 

 

 

 

fun-karts; go-karts; children’s, recreational, or sport all-terrain vehicles (ATVs);

Read Manual

Hot Surface

Frostbite

 

motorbikes; hovercraft; aircraft products; or vehicles used in competitive events not

Chemical

 

sanctioned by Briggs & Stratton. For information about competitive racing products,

 

 

 

 

 

 

 

 

see www.briggsracing.com. For use with utility and side-by-side ATVs, please contact

 

 

 

 

 

 

 

 

Briggs & Stratton Engine Application Center, 1-866-927-3349. Improper engine

The safety alert symbol

is used to identify safety information about hazards that can

application may result in serious injury or death.

 

 

result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the

 

 

alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard

 

 

symbol may be used to represent the type of hazard.

 

 

 

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start

DANGER indicates a hazard which, if not avoided, will result in death or

the engine, make sure you add oil according to the instructions in this manual. If you

start the engine without oil, it will be damaged beyond repair and will not be covered

serious injury.

 

 

 

 

 

 

under warranty.

 

 

 

 

 

 

 

 

 

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury.

NOTICE indicates a situation that could result in damage to the product.

4

BRIGGSandSTRATTON.COM

WARNING

 

WARNING

Fuel and its vapors are extremely flammable and explosive.

 

Rapid retraction of starter cord (kickback) will pull hand and arm

Fire or explosion can cause severe burns or death.

 

toward engine faster than you can let go.

 

Broken bones, fractures, bruises or sprains could result.

 

 

When Adding Fuel

When starting engine, pull the starter cord slowly until resistance is felt and then

 

pull rapidly to avoid kickback.

Turn engine off and let engine cool at least 2 minutes before removing the fuel

 

Remove all external equipment/engine loads before starting engine.

cap.

 

Direct-coupled equipment components such as, but not limited to, blades,

Fill fuel tank outdoors or in well-ventilated area.

 

impellers, pulleys, sprockets, etc., must be securely attached.

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck.

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary

If fuel spills, wait until it evaporates before starting engine.

WARNING

When Starting Engine

Rotating parts can contact or entangle hands, feet, hair, clothing, or

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

accessories.

place and secured.

Traumatic amputation or severe laceration can result.

Do not crank engine with spark plug removed.

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

Operate equipment with guards in place.

(if equipped) to FAST position and crank until engine starts.

Keep hands and feet away from rotating parts.

When Operating Equipment

Tie up long hair and remove jewelry.

Do not tip engine or equipment at angle which causes fuel to spill.

Do not wear loose-fitting clothing, dangling drawstrings or items that could

Do not choke the carburetor to stop engine.

become caught.

Never start or run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

 

When Changing Oil

 

 

 

 

 

 

 

 

 

 

 

When you drain the oil from the top oil fill tube, the fuel tank must be empty or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fuel can leak out and result in a fire or explosion.

 

 

 

 

 

 

WARNING

 

 

 

When Tipping Unit for Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When performing maintenance that requires the unit to be tipped, the fuel tank

 

 

 

 

Running eng nes pr

duce heat. Engine parts, especially muffler,

 

 

must be empty or fuel can leak out and result in a fire or explosion.

 

 

 

 

become ex remely h

t.

 

 

When Transporting Equipment

 

 

 

 

 

 

 

Severe hermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

 

 

Transport with fuel tank EMPTY or with fuel shut-off valve OFF.

 

 

 

 

Combus ible debris, such as leaves, grass, brush, etc. can catch fire.

 

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

 

 

 

Allow m ffler, engine cylinder and fins to cool before touching.

 

 

Store away from furnaces, stoves, water heaters or other appliances that have

 

 

 

 

 

 

 

Remove a mulated debris from muffler area and cylinder area.

 

 

pilot lights or other ignition sources because they can ignite uel vap rs.

 

 

 

 

 

 

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for

 

 

 

 

 

 

 

 

 

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

 

 

 

 

 

 

 

 

 

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

 

 

 

 

 

 

 

 

 

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

 

 

 

 

 

 

 

 

jurisdictions may have similar laws. Contact the original equipment

 

 

 

 

 

 

 

 

 

 

 

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

 

WARNING

 

 

 

 

 

 

exhaust system installed

this engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Starting engine creates sparking.

 

 

 

 

 

 

 

 

 

 

 

 

Sparking can ignite nearby flammable gases.

 

 

 

 

 

 

 

 

 

 

 

Explosion and fire could result.

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If there is natural or LP gas leakage in area, do not start engine.

 

 

 

 

WARNING

 

 

 

Do not use pressurized starting fluids because vapors are flammable.

 

 

 

 

 

 

 

 

 

 

 

Unintentional sparking can result in fire or electric shock.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

 

 

 

 

 

 

 

 

 

 

 

 

 

amputation, or laceration.

 

 

 

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

 

 

 

 

Fire hazard

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

POISONOUS GAS HAZARD. Engine exhaust contains carbon

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

monoxide, a poisonous gas that could kill you in minutes. You

 

 

 

 

 

 

 

 

 

CANNOT see it, smell it, or taste it. Even if you do not smell exhaust

 

 

Before performing adjustments or repairs:

 

 

 

fumes, you could still be exposed to carbon monoxide gas. If you start

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

 

 

 

 

 

to feel sick, dizzy, or weak while using this product, shut it off and get

 

 

 

Disconnect battery at negative terminal (only engines with electric start.)

 

 

 

to fresh air RIGHT AWAY. See a doctor. You may have carbon

 

 

 

 

 

 

 

 

Use only correct tools.

 

 

 

 

monoxide poisoning.

 

 

 

 

 

 

 

 

Operate this product ONLY outside far away from windows, doors and vents to

 

 

 

Do not tamper with governor spring, links or other parts to increase engine

 

 

reduce the risk of carbon monoxide gas from accumulating and potentially being

 

 

 

speed.

 

 

 

drawn towards occupied spaces.

 

 

 

 

 

 

Replacement parts must be of the same design and installed in the same

 

 

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide

 

 

 

position as the original parts. Other parts may not perform as well, may damage

 

 

alarms with battery back-up according to the manufacturer’s instructions.

 

 

 

the unit, and may result in injury.

 

 

Smoke alarms cannot detect carbon monoxide gas.

 

 

 

 

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

 

DO NOT run this product inside homes, garages, basements, crawlspaces,

 

 

 

may later shatter during operation.

 

 

sheds, or other partially-enclosed spaces even if using fans or opening doors

 

 

When testing for spark:

 

 

 

and windows for ventilation. Carbon monoxide can quickly build up in these

 

 

 

Use approved spark plug tester.

 

 

spaces and can linger for hours, even after this product has shut off.

 

 

 

 

 

 

 

Do not check for spark with spark plug removed.

 

 

ALWAYS place this product downwind and point the engine exhaust away from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

occupied spaces.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

en

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation
Oil capacity (see the Specifications section)

Features and Controls

Compare the illustration 1 with your engine to familiarize yourself with the location of various features and controls.

A.Engine Identification

Model Type Code

B.Spark Plug

C.Air Cleaner

D.Choke

E.Starter Cord Handle

F.Finger Guard

G.Throttle Control (optional)

H.Stop Switch (optional)

I.Fuel Tank and Cap

J.Oil Drain Plug

K.Oil Fill

L.Muffler

Muffler Guard (optional) Spark Arrester (optional)

M.Gear Reduction Unit (optional)

N.Fuel Shutoff

If the oil level is low, add the proper amount of oil. Start the engine and make sure the warning light (if equipped) is not activated.

If the oil level is not low, do not start the engine. Contact an Authorized Briggs & Stratton Dealer to have the the oil problem corrected.

Fuel Recommendations

Fuel must meet these requirements:

Clean, fresh, unleaded gasoline.

A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.

Gasoline with up to 10% ethanol (gasohol) is acceptable.

NOTICE: Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will cause damage to engine components, which will not be covered under warranty.

To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See Storage. All fuel is not the same. If starting or performance problems occur, change fuel providers or change brands. This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable.

For carbureted engines, high altitude adjustment is required to remain emissions compliant. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. Contact a Briggs & Stratton Authorized Service Dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude adjustment is not recommended.

For Electronic Fuel Injection (EFI) engines, no high altitude adjustment is necessary.

 

 

 

 

How To Add Fuel - Figure 3

Oil Recommendations

 

 

 

 

 

We recommend the use of Briggs & Stratton Warranty Certified oils for best

 

WARNING

performance. Other high-quality detergent oils are acceptable if classified for service SF,

 

Fuel and ts vap rs are extremely flammable and explosive.

SG, SH, SJ or higher. Do not use special additives.

 

 

 

 

 

 

Fire or expl s n can cause severe burns or death.

Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to

 

 

 

select the best viscosity for the outdoor temperature range expected.

 

 

 

 

 

for

When Adding Fuel

 

 

 

 

T rn engine off and let engine cool at least 2 minutes before removing the fuel

 

 

 

 

cap.

 

 

 

 

Fill f el tank outdoors or n well-ventilated area.

 

 

 

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the

 

Not

 

bottom of the fuel tank neck.

 

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

 

 

sources.

 

 

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

 

 

 

 

 

Replace if necessary

 

 

If fuel spills, wait until it evaporates before starting engine.

 

 

1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (A) (Figure 3).

 

 

2. Fill the fuel tank (B) with fuel. To allow for expansion of the fuel, do not fill above the

 

 

 

bottom of the fuel tank neck (C).

 

 

3. Reinstall the fuel cap.

 

 

 

 

* Below 40°F (4°C) the use of SAE 30 will result in hard starting.

 

How To Start The Engine - Figure 4

 

 

 

** Above 80°F (27°C) the use of 10W-30 may cause increased oil consumption. Check

 

 

oil level more frequently.

 

Reproduction

 

 

 

 

WARNING

 

 

 

 

 

How To Check/Add Oil - Figure 2

 

 

 

 

Rapid retraction of starter cord (kickback) will pull hand and arm

 

 

 

 

toward engine faster than you can let go.

Before adding or checking the oil

 

 

 

 

Broken bones, fractures, bruises or sprains could result.

 

 

 

 

When starting engine, pull the starter cord slowly until resistance is felt and then

Place engine level.

 

 

 

 

 

 

 

pull rapidly to avoid kickback.

Clean the oil fill area of any debris.

 

 

 

 

 

 

 

 

 

1.Remove the dipstick (A) and wipe with a clean cloth.

2.Insert the dipstick. Do not turn or tighten.

3. Remove the dipstick and check the oil level. It should be at the top of the full indicator

 

WARNING

(B) on the dipstick.

 

Fuel and its vapors are extremely flammable and explosive.

4. To add oil, pour the oil slowly into the engine oil fill (C). Fill to point of overflowing.

 

 

Fire or explosion can cause severe burns or death.

5. Replace and tighten the dipstick.

 

 

 

Low Oil Protection System (if equipped)

When Starting Engine

 

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

Some engines are equipped with a low oil sensor. If the oil is low, the sensor will either

 

place and secured.

activate a warning light or stop the engine. Stop the engine and follow these steps before

 

Do not crank engine with spark plug removed.

restarting the engine.

 

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

Make sure the engine is level.

 

(if equipped) to FAST position and crank until engine starts.

Check the oil level. See the How To Check/Add Oil section.

6

BRIGGSandSTRATTON.COM

WARNING

POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT see it, smell it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.

Install battery--operated carbon monoxide alarms or plug--in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.

DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially-enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.

ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.

NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start the engine, make sure you add oil according to the instructions in this manual. If you start the engine without oil, it will be damaged beyond repair and will not be covered under warranty.

Note: Equipment may have remote controls. See the equipment manual for location and operation of remote controls.

1.Check the oil level. See the How To Check/Add Oil section.

2.Make sure equipment drive controls, if equipped, are disengaged.

5.Move the throttle control lever (B), if equipped, to the fast position. Operate the engine with the throttle control lever in the fast position.

6.On engines equipped with a stop switch (C), move the switch to the on position.

7.Firmly hold the starter cord handle (D). Pull the starter cord handle slowly until resistance is felt, then pull rapidly.

NOTE: If the engine does not start after repeated attempts, contact your local dealer or go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in USA).

WARNING: Rapid retraction of the starter cord (kickback) will pull your

hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

8. As the engine warms up, move the choke control (A) to the run position.

How To Stop The Engine - Figure 4

WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

Do not choke the carburetor to stop engine.

1.Move the stop switch (C) to the stop position.

or

3.

Move the fuel shutoff (E) to the on position.

 

 

Move the throttle control lever (B), if equipped, to slow

and then to the stop

 

 

 

 

4.

Move the choke control lever (A) to the choke

 

position (Figure 4).

position.

 

 

 

 

Note: Choke is usually unnecessary when restarting a warm engine.

2. Move the fuel shut ff (E) to the ff position.

 

 

 

 

ReproductionBefore performing adjustments or repairs:

 

Maintenance

Not

for

 

 

 

 

 

 

 

 

 

 

 

 

We recommend that you see any Briggs & Stratton Auth rized Dealer for all

 

 

 

 

 

 

maintenance and service of the engine and engine parts.

 

 

 

WARNING

NOTICE: All the components used to build this engine must remain in lace for

er

Unintentional sparking can result in fire or electric shock.

operation.

 

 

 

 

 

 

 

 

Unintentional start-up can result in entanglement, traumatic

 

 

 

 

 

 

 

 

 

 

amputation, or laceration.

 

 

 

 

 

Fire hazard

WARNING: When performing maintenance that requires the unit to be

 

 

 

tipped, the fuel tank must be empty or fuel can leak out and result in a fire or

 

 

 

explosion.

 

 

 

 

 

 

 

 

 

 

Disconnect the spark plug wire and keep it away from the spark plug.

 

 

 

 

 

Disconnect battery at negative terminal (only engines with electric start.)

 

 

 

 

 

Use only correct tools.

Emissions Control

 

 

 

 

Do not tamper with governor spring, links or other parts to increase engine

 

 

 

 

speed.

 

 

 

 

 

Maintenance, replacement, or repair of the emissions control devices and systems

Replacement parts must be of the same design and installed in the same

position as the original parts. Other parts may not perform as well, may damage

may be performed by any off-road engine repair establishment or individual.

 

 

 

 

the unit, and may result in injury.

However, to obtain “no charge” emissions control service, the work must be performed

by a factory authorized dealer. See the Emissions Warranty.

 

 

 

Do not strike the flywheel with a hammer or hard object because the flywheel

 

 

 

 

 

may later shatter during operation.

 

 

 

 

 

When testing for spark:

 

 

 

 

 

Use approved spark plug tester.

 

 

 

 

 

Do not check for spark with spark plug removed.

 

 

 

 

 

 

 

7

en

 

 

 

8

Maintenance Chart

 

 

First 5 Hours

WARNING: Replacement parts must be of the same design and installed

in the same position as the original parts. Other parts may not perform as well, may

 

Change oil

damage the unit, and may result in injury.

 

 

 

Every 8 Hours or Daily

 

 

Check engine oil level

How To Change The Oil - Figure 7

8

Clean area around muffler and controls

Used oil is a hazardous waste product and must be disposed of properly. Do not discard

 

Clean finger guard

with household waste. Check with your local authorities, service center, or dealer for safe

 

 

disposal/recycling facilities.

 

Every 25 Hours or Annually

Remove Oil

 

Clean air filter *

 

1. With engine off but still warm, disconnect the spark plug wire (A) and keep it away

Clean pre-cleaner *

from the spark plug (Figure 7).

 

 

 

 

Every 50 Hours or Annually

2. Remove the oil drain plug (B, Figure 8). Drain the oil into an approved receptacle.

3. After the oil has drained, install and tighten the oil drain plug.

 

 

 

 

Change engine oil

 

 

 

 

 

Add oil

 

 

 

Inspect muffler and spark arrester

 

 

 

 

 

 

 

 

Every 100 Hours

 

 

 

 

 

 

Place engine level.

 

 

 

 

 

 

 

 

Clean the oil fill area of any debris.

 

 

Change gear reduction oil (if equipped)

 

 

 

 

 

 

 

 

 

 

 

See the Specifications section for oil capacity.

 

 

 

 

 

 

 

 

1.

Remove the dipstick (D, Figure 8) and wipe with a clean cloth.

 

Annually

 

 

 

 

 

 

 

2.

Pour the oil slowly into the engine oil fill (E). Fill to point of overflowing.

 

 

Replace air filter

 

 

 

 

 

 

 

 

3.

Insert the dipstick. Do not turn or tighten.

 

 

 

Replace pre-cleaner

 

 

 

4.

Remove the dipstick and check the oil level. It should be at the top of the full indicator

 

 

Replace spark plug

 

 

 

 

 

 

(F) on the dipstick.

 

 

Clean air cooling system *

 

 

 

5.

Install and tighten the dipstick.

 

 

 

 

 

 

 

 

 

 

* In dusty conditions or when airborne debris is present, clean more often.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Service The Air Filter - Figure 9

10

Carburetor And Engine Speed Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Never make adjustments to the carburetor or engine speed. The carburetor was set at

 

 

 

WARNING

 

the factory to operate efficiently under most conditions. Do not tamper with the gove nor

 

 

 

Fuel and i s vapors are extremely flammable and explosive.

spring, linkages, or other parts to change the engine speed. If any adjustments a e

 

 

 

 

 

 

Fire or explosion can cause severe burns or death.

required contact a Briggs & Stratton Authorized Service Center for service.

 

 

 

NOTICE: The equipment manufacturer specifies the maximum speed

r the engine as

 

 

 

 

 

 

installed on the equipment. Do not exceed this speed. If you are unsure what the

 

 

 

 

 

 

equipment maximum speed is, or what the engine speed is set to r m the act ry,

 

 

 

Never start or run the engine with the air cleaner assembly (if equipped) or the

contact a Briggs & Stratton Authorized Service Center for assis ance. F

r sa e and

 

 

 

air filter (if eq

ipped) removed.

 

proper operation of the equipment, the engine speed should be adjus ed only by a

 

 

 

 

 

 

 

 

 

 

 

 

qualified service technician.

 

for

 

 

NOTICE: Do not use pressurized air or solvents to clean the filter. Pressurized air can

 

 

 

 

 

 

 

 

 

damage the filter and solvents will dissolve the filter.

 

How To Replace The Spark Plug - Figure 5

 

 

 

 

Two types of air filter systems are shown, a Standard and a High Capacity. Determine

 

 

 

 

the type installed

your engine and service as follows.

 

Check the gap (A, Figure 5) with a wire gauge (B). If necessary, reset the gap. Install

 

 

Standard Air Filter - Figure 9

 

and tighten the spark plug to the recommended torque. For gap s tting or torqu , see the

 

 

 

Specifications section.

Not

 

 

 

The standard air filter uses a foam element that can be washed and reused.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: In some areas, local law requires using a resistor spark plug to suppr ss ignition

1.

Loosen the fastener (A) that holds the cover (B). Remove the cover.

signals. If this engine was originally equipped with a resistor spark plug, use the same

2.

Remove the fastener (C), the washer (D), and the foam element (E).

type for replacement.

 

 

 

 

 

 

 

 

 

 

3.

Remove the support cup (F) from the foam element.

 

 

 

 

 

 

6

 

4.

Wash the foam element in liquid detergent and water. Squeeze dry the foam element

Inspect Muffler And Spark Arrester - Figure

 

 

 

 

in a clean cloth.

 

 

 

 

 

 

Reproduction5. Saturate the foam element with clean engine oil. To remove the excess engine oil,

 

 

 

 

 

 

 

 

 

 

squeeze the foam element in a clean cloth.

 

 

 

 

WARNING

 

 

 

6.

Insert the support cup into the foam element.

 

 

 

 

 

 

 

7.

Install the foam element into the base (G) and onto stud (H). Make sure foam

 

 

 

Running engines produce heat. Engine parts, especially muffler,

 

 

 

 

 

 

element is properly assembled into base and secure with the washer and the

 

 

 

become extremely hot.

 

 

 

 

 

 

fastener.

 

 

 

 

 

Severe thermal burns can occur on contact.

 

 

8.

Install the air filter cover and secure with the fastener. Make sure the fastener is tight.

 

 

 

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

 

 

 

 

 

 

 

Allow muffler, engine cylinder and fins to cool before touching.

 

 

 

High Capacity Air Filter - Figure 10

 

 

Remove accumulated debris from muffler area and cylinder area.

 

 

 

The air cleaner system uses a pleated filter with an optional pre-cleaner. The pre-cleaner

 

It is a violation of California Public Resource Code, Section 4442, to use or

 

 

can be washed and reused.

 

 

 

operate the engine on any forest-covered, brush-covered, or grass-covered land

1.

Remove the fastener (A) and the cover (B).

 

 

 

unless the exhaust system is equipped with a spark arrester, as defined in

2.

Remove the fastener (C) and the filter (D).

 

 

 

Section 4442, maintained in effective working order. Other states or federal

 

 

 

3.

Remove the pre-cleaner (E), if equipped, from the filter. To loosen debris, gently tap

 

 

jurisdictions may have similar laws. Contact the original equipment

 

 

 

 

 

the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.

 

 

manufacturer, retailer, or dealer to obtain a spark arrester designed for the

 

 

 

 

 

4.

Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air

 

 

exhaust system installed on this engine.

 

 

 

 

 

 

 

 

 

 

 

 

dry. Do not oil the pre-cleaner.

 

 

 

 

 

 

 

 

 

 

 

 

Remove accumulated debris from muffler area and cylinder area. Inspect the muffler (A,

5.

Assemble the dry pre-cleaner to the filter.

 

Figure 6) for cracks, corrosion, or other damage. Remove the spark arrester (B), if

6.

Install the filter and pre-cleaner into the base (F) and onto stud (G). Make sure filter

equipped, and inspect for damage or carbon blockage. If damage is found, install

 

 

 

fits securely into the base. Secure the filter with the fastener (C).

replacement parts before operating.

 

 

 

7.

Install the cover and secure with the fastener (A). Make sure the fastener is tight.

BRIGGSandSTRATTON.COM

How To Change The Gear Reduction Oil - Figure 11

Specifications

 

If your engine is equipped with a gear reduction unit, service as follows.

Engine Specifications

 

1. Remove the oil fill plug (B) and the oil level plug (C).

 

 

 

 

2. Remove the oil drain plug (A, Figure 11) and drain the oil into an appropriate

Model

83100

 

receptacle.

 

 

 

 

 

 

 

 

 

 

 

Displacement

7.74 ci (127 cc)

3. Install and tighten the oil drain plug.

 

 

 

 

4. To refill, slowly pour gear lube into the oil fill hole (see Specifications section).

Bore

2.441 in (62 mm)

 

Continue to pour until the oil runs out of the oil level hole.

 

 

5. Install and tighten the oil level plug.

 

 

 

 

Stroke

1.654 in (42 mm)

6. Install and tighten the oil fill plug.

 

 

 

 

Engine Oil Capacity

18 -- 20 oz (0.54 -- 0.59 L)

 

Important: The oil fill plug has a vent hole (D) and must be installed on the top of the

 

gear case cover as shown.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How To Clean The Air Cooling System - Figure 12

Gear Reduction Specifications (if equipped)

Gear Reduction Oil Type

80W-90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

Gear Reduction Oil Capacity

4 oz (0.12 L)

 

 

Running engines produce heat. Engine parts, especially muffler,

 

 

 

 

 

become extremely hot.

 

 

 

 

 

 

 

 

 

 

 

 

Tune-up Specifications *

 

 

 

Severe thermal burns can occur on contact.

 

 

 

 

 

 

 

 

 

 

 

 

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

 

Model

83100

 

 

 

 

 

 

 

 

Allow muffler, engine cylinder and fins to cool before touching.

 

 

Spark Plug Gap

0.030 in (0.76 mm)

 

Remove accumulated debris from muffler area and cylinder area.

 

 

 

Spark Plug Torque

180 lb-in (20 Nm)

 

 

 

 

 

 

 

NOTICE: Do not use water to clean the engine. Water could contaminate the fuel

Armature Air Gap

0.006 - 0.010 in (0.15 - 0.25 mm)

system. Use a brush or dry cloth to clean the engine.

 

 

 

This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to

Intake Valve Clearance

0.005 - 0.007 in (0.13 - 0.18 mm)

overheat, resulting in poor performance and reduced engine life.

 

 

Use a brush or dry cloth to remove debris from the finger guard (A) (Figure 12). Keep

Exhaust Valve Clearance

0.005 - 0.007 in (0.13 - 0.18 mm)

linkage, springs and controls (B) clean. Keep the area around and behind the muffler (C)

 

 

free of any combustible debris.

 

 

 

 

* Engine power w ll decrease 3.5% f r each 1,000 feet (300 meters) above sea level and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1% for each 10 F (5.6 C) ab ve 77 F (25 C). The engine will operate satisfactorily at

Storage

 

 

 

 

an angle up to 15 . Refer he equipment operator’s manual for safe allowable

 

 

 

 

 

 

 

operating limits on slopes.

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

Common Service Parts n

 

 

 

Fuel and its vapors are extremely flammable and expl sive.

 

 

 

 

 

 

 

 

 

Fire or explosion can cause severe burns or dea h.

for

 

Service Part

Part Number

 

 

 

 

 

 

 

When Storing Fuel Or Equipment With Fuel In Tank

 

 

Stan ard Air Filter

797258

 

 

 

High Capacity Air Filter

796970

 

 

 

 

 

 

 

Store away from furnaces, stoves, water heaters r ther appliances that have

 

 

pilot light or other ignition source because they can ignite fuel va ors.

 

Advanced Formula Fuel Treatment &

5442

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel System

 

 

 

 

Stabilizer

 

Fuel can become stale when stored over 30 days. Stale fuel caus s acid and gum

Spark Plug

797235

deposits to form in the fuel system or on essential carburetor parts. To k p fu l fresh,

 

 

 

 

 

Not

Spark Plug Wrench

89838, 5023

use Briggs & Stratton Advanced Formula Fuel Treatment & Stabiliz r, available

wherever Briggs & Stratton genuine service parts are sold.

 

 

 

 

 

There is no need to drain gasoline from the engine if a fuel stabilizer is added according

Spark Tester

19368

to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel

 

 

 

 

system before storage.

 

 

 

 

We recommend that you see any Briggs & Stratton Authorized Dealer for all

If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into

maintenance and service of the engine and engine parts.

an approved container. Run the engine until it stops from lack of fuel. The use of a fuel

 

 

 

 

 

 

Reproduction

 

stabilizer in the storage container is recommended to maintain freshness.

 

 

Engine Oil

While the engine is still warm, change the engine oil.

Troubleshooting

Need Assistance? Go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in

USA).

 

9

en

 

 

 

BRIGGSandSTRATTON.COM

BRIGGS & STRATTON ENGINE WARRANTY POLICY

January 2014

 

 

LIMITED WARRANTY

Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and testing.

There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the warranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country. **

STANDARD WARRANTY TERMS * Y

Brand/Product Type

 

 

 

 

Consumer Use

Commercial Use

 

 

 

 

 

 

 

Vanguardt J

 

 

 

 

3 years

3 years

 

 

 

 

 

 

 

 

Commercial Turf Seriest

 

 

 

 

2 years

2 years

 

 

 

 

 

 

 

Engines Featuring Dura-Boret Cast Iron Sleeve

 

 

 

 

2 years

1 year

 

 

 

 

 

 

 

All Other Briggs & Stratton Engines

 

 

 

 

2 years

90 days

 

 

 

 

 

 

 

Reproduction

 

*

These are our standard warranty terms, but occasionally there may be additional warranty coverage that was t determi

ed at time of publication. For a listing of current

 

warranty terms for your engine, go to BRIGGSandSTRATTON.COM or contact your Briggs & Stratton Auth r zed Service Dealer.

**

In Australia -- Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. Y u are entitled to a replacement or refund for a major

 

failure and for compensation for any other reasonably

loss

damage. You are also en led have the g ods repaired or replaced if the goods fail to be of

 

 

foreseeable

 

 

 

acceptable quality and the failure does not amount to a major failu e. For warranty service, find he nearest Authorized Service Dealer in our dealer locator map at

 

BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to salesenquiries@briggsandstratton.com.au, Briggs & Stratton Australia Pty Ltd, 1

 

Moorebank Avenue, Moorebank, NSW , Australia, 2170.

 

 

 

 

 

Y

There is no warranty for engines on equipment used or prime p wer in place of a tility or for standby generators used for commercial purposes. Engines used in

 

competitive racing or on commercial or rental tracks are n

t warranted.

 

 

 

 

J

Vanguard installed on standby generators: 2 years consumer use, no warranty commercial se. Vanguard installed on utility vehicles: 2 years consumer use, 2 years

 

commercial use. Vanguard 3-cylinder liquid cooled: see Briggs & Stratton 3/LC Engine Warranty Policy.

 

 

Not

 

 

 

 

 

The warranty period begins on the date of purchase by the first re ail or comme cial

nsumer. “C nsumer use” means personal residential household use by a retail consumer.

“Commercial use” means all other uses, including use f r c mmercial, income p ducing

ental purposes. Once an engine has experienced commercial use, it shall thereafter be

considered as a commercial use engine for purposes f this warranty.

 

 

 

 

 

Save your proof of purchase receipt. If you do not provide proof of the initial

urchase date at the time warranty service is requested, the manufacturing date of the

product will be used to determine the warranty period. Product r

gistration is not required to obtain warranty service on Briggs & Stratton products.

 

 

 

 

 

 

5 Striking an object with the cutter blade of a rotary lawn mower, loose or improperly

 

About Your Warranty

 

 

 

 

 

 

 

 

 

installed blade adapters, impellers, or other crankshaft coupled devices, or

 

 

 

 

 

 

excessive v-belt tightness;

 

This limited warranty covers engine-related material and/or workmanship issues only,

6 Associated parts or assemblies such as clutches, transmissions, equipment

controls, etc., which are not supplied by Briggs & Stratton;

and not replacement or refund of the equipment to which the engine may be mounted.

7 Overheating due to grass clippings, dirt and debris, or rodent nests which plug or

Routine maintenance, tune-ups, adjustments, or normal wear and tear are not covered

under this warranty. Similarly, warranty is not applicable if the engine has been altered or

clog the cooling fins or flywheel area, or by operating the engine without sufficient

modified or if the engine serial number has been defaced or removed. This warranty

 

 

ventilation;

 

does not include used, reconditioned, second-hand, or demonstration equipment or

 

 

8 Excessive vibration due to over-speeding, loose engine mounting, loose or

engines. This warranty does not cover engine damage or performance problems caused

unbalanced cutter blades or impellers, or improper coupling of equipment

by:

 

 

 

 

 

 

 

 

 

 

components to the crankshaft;

 

 

 

 

 

 

 

 

1 The use of parts that are not original Briggs & Stratton parts;

 

 

 

9 Misuse, lack of routine maintenance, shipping, handling, or warehousing of

 

 

 

 

 

 

2 Operating the engine with insufficient, contaminated, or an incorrect grade of

 

 

equipment, or improper engine installation.

lubricating oil;

 

 

 

 

 

 

3 The use of contaminated or stale fuel, gasoline formulated with ethanol greater than

Warranty service is available only through Briggs & Stratton Authorized Service

Dealers. Locate your nearest Authorized Service Dealer in our dealer locator map at

10%, or the use of alternative fuels such as liquefied petroleum or natural gas on

BRIGGSandSTRATTON.COM or by calling 1-800-233-3723 (in USA).

engines not originally designed/manufactured by Briggs & Stratton to operate on

 

such fuels;

 

4Dirt which entered the engine because of improper air cleaner maintenance or re--assembly;

10

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