Briggs & Stratton 83100 user guide

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Not for
Reproduction
Operator’s Manual
es
Manual del Operario
fr
Model 83100
550 Seriest
®
I/C Intekt Pro 550 Seriest
550 Seriest
Copyright E Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved. Briggs & Stratton is a registered trademark of Briggs & Stratton Corporation.
English
en
Form No. 278916TRI
Revision: J
Español Français
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BRIGGSandSTRATTON.COM
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General Information
Not for
Reproduction
This manual contains safety information to make you aware of the hazards and risks associated with engines and how to avoid them. It also contains instructions for the proper use and care of the engine. Because Briggs & Stratton Corporation does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment. Save these
original instructions for future reference.
For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the Features and Controls page).
Date of purchase:
MM/DD/YYYY
Engine model:
Model: Code:Type:
Look for the 2D barcode located on some engines. When viewed with a 2D--capable device, the code will bring up our website where you can access support information for this product. Data rates apply. Some countries may not have online support information available.
Power Ratings: The gross power rating for individual gasoline engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are c ollected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine--to--engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine--to--engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.
Operator Safety
SAFETY AND CONTROL SYMBOLS
Fire
Fast
Choke
Hazardous
Chemical
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
Moving Parts
Stop
On Off
Read Manual
Oil
Explosion
Fuel Shutoff
Hot Surface
DANGER indicates a hazard which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or
serious injury.
Toxic Fumes
Shock
Kickback
Frostbite
Slow
Fuel
Wear Eye
Protection
WARNING
Certain components in this product and its r elated accessories contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Briggs & Stratton Engines are not designed for and are not to be used to power: fun-karts; go-karts; children’s, recreational, or sport all-terrain vehicles (ATVs); motorbikes; hovercraft; aircraft products; or vehicles used in competitive events not sanctioned by Briggs & Stratton. For information about competitive racing products, see www.briggsracing.com. For use with utility and side-by-side ATVs, please contact Briggs & Stratton Engine Application Center, 1-866-927-3349. Improper engine application may result in serious injury or death.
NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start the engine, make sure you add oil according to the instructions in this manual. If you start the engine without oil, it will be damaged beyond repair and will not be covered under warranty.
CAUTION indicates a hazard which, if not avoided, could result in minor or
moderate injury.
NOTICE indicates a situation that could result in damage to the product.
4 BRIGGSandSTRATTON.COM
WARNING
Not for
Reproduction
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Adding Fuel
Turn engine off and let engine cool at least 2 minutes before removing the fuel
cap.
Fill fuel tank outdoors or in well-ventilated area.Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the
bottom of the fuel tank neck.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition
sources.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.
Replace if necessary
If fuel spills, wait until it evaporates before starting engine.
When Starting Engine
Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in
place and secured.
Do not crank engine with spark plug removed.If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle
(if equipped) to FAST position and crank until engine starts.
When Operating Equipment
Do not tip engine or equipment at angle which causes fuel to spill.Do not choke the carburetor to stop engine.Never start or run the engine with the air cleaner assembly (if equipped) or the
air filter (if equipped) removed.
When Changing Oil
When you drain the oil from the top oil fill tube, the fuel tank must be empty or
fuel can leak out and result in a fire or explosion.
When Tipping Unit for Maintenance
When performing maintenance that requires the unit to be tipped, the fuel tank
must be empty or fuel can leak out and result in a fire or explosion.
When Transporting Equipment
Transport with fuel tank EMPTY or with fuel shut-off valve OFF.
When Storing Fuel Or Equipment With Fuel In Tank
Store away from furnaces, stoves, water heaters or other appliances that have
pilot lights or other ignition sources because they can ignite fuel vapors.
WARNING
Starting engine creates sparking. Sparking can ignite nearby flammable gases. Explosion and fire could result.
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
Remove all external equipment/engine loads before starting engine.Direct-coupled equipment components such as, but not limited to, blades,
impellers, pulleys, sprockets, etc., must be securely attached.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories.
Traumatic amputation or severe laceration can result.
Operate equipment with guards in place.Keep hands and feet away from rotating parts.Tie up long hair and remove jewelry.Do not wear loose-fitting clothing, dangling drawstrings or items that could
become caught.
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.Remove accumulated debris from muffler area and cylinder area.It is a violation of California Public Resource Code, Section 4442, to use or
operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
If there is natural or LP gas leakage in area, do not start engine.Do not use pressurized starting fluids because vapors are flammable.
WARNING
POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT see it, smell it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
Operate this product ONLY outside far away from windows, doors and vents to
reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.
Install battery--operated carbon monoxide alarms or plug--in carbon monoxide
alarms with battery back -up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.
DO NOT run this product inside homes, garages, basements, crawlspaces,
sheds, or other partially-enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
ALWAYS place this product downwind and point the engine exhaust away from
occupied spaces.
en
WARNING
Unintentional sparking can result in fire or electric shock. Unintentional start-up can result in entanglement, traumatic
amputation, or laceration. Fire hazard
Before performing adjustments or repairs:
Disconnect the spark plug wire and keep it away from the spark plug.Disconnect battery at negative terminal (only engines with electric start.)Use only correct tools.Do not tamper with governor spring, links or other parts to increase engine
speed.
Replacement parts must be of the same design and installed in the same
position as the original parts. Other parts may not perform as well, may damage the unit, and may result in injury.
Do not strike the flywheel with a hammer or hard object because the flywheel
may later shatter during operation.
When testing for spark:
Use approved spark plug tester.Do not check for spark with spark plug removed.
5
Features and Controls
Not for
Reproduction
Compare the illustration various features and controls.
A. Engine Identification
Model Type Code
B. Spark Plug C. Air Cleaner D. Choke E. Starter Cord Handle F. Finger Guard G. Throttle Control (optional) H. Stop Switch (optional) I. Fuel Tank and Cap J. Oil Drain Plug K. Oil Fill L. Muffler
Muffler Guard (optional) Spark Arrester (optional)
M. Gear Reduction Unit (optional) N. Fuel Shutoff
1
with your engine to familiarize yourself with the location of
Operation
Oil capacity (see the Specifications section)
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
If the oil level is low, add the proper amount of oil. Start the engine and make sure
the warning light (if equipped) is not activated.
If the oil level is not low, do not start the engine. Contact an Authorized Briggs &
Stratton Dealer to have t he the oil problem corrected.
Fuel Recommendations
Fuel must meet these requirements:
Clean, fresh, unleaded gasoline.A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.Gasoline with up to 10% ethanol (gasohol) is acceptable.
NOTICE: Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will cause damage to engine components, which will not be covered under warranty.
To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See Storage. All fuel is not the same. If starting or performance problems occur, change fuel providers or change brands. This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine Modifications).
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON) gasoline is acceptable.
For carbureted engines, high altitude adjustment is required to remain emissions compliant. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. Contact a Briggs & Stratton Authorized Service Dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude adjustment is not recommended.
For Electronic Fuel Injection (EFI) engines, no high altitude adjustment is necessary.
How To Add Fuel - Figure
3
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Adding Fuel
Turn engine off and let engine cool at least 2 minutes before removing the fuel
cap.
Fill fuel tank outdoors or in well-ventilated area.Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the
bottom of the fuel tank neck.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition
sources.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.
Replace if necessary
If fuel spills, wait until it evaporates before starting engine.
1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (A) (Figure 3).
2. Fill the fuel tank (B) with fuel. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck (C).
3. Reinstall the fuel cap.
* Below 40°F(4°C) the use of SAE 30 will result in hard starting. ** Above 80°F(27°C) the use of 10W-30 may cause increased oil consumption. Check
oil level more frequently.
How To Check/Add Oil - Figure
Before adding or checking the oil
Place engine level.Clean the oil fill area of any debris.
1. Remove the dipstick (A) and wipe with a clean cloth.
2. Insert the dipstick. Do not turn or tighten.
3. Remove the dipstick and check the oil level. It should be at the top of the full indicator (B) on the dipstick.
4. To add oil, pour the oil slowly into the engine oil fill (C). Fill to point of overflowing.
5. Replace and tighten the dipstick.
2
Low Oil Protection System (if equipped)
Some engines are equipped with a low oil sensor. If the oil is low, the sensor will either activate a warning light or stop the engine. Stop the engine and follow these steps before restarting the engine.
Make sure the engine is level.Check the oil level. See the How To Check/Add Oil section.
How To Start The Engine - Figure
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Starting Engine
Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in
place and secured.
Do not crank engine with spark plug removed.If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle
(if equipped) to FAST position and crank until engine starts.
4
6 BRIGGSandSTRATTON.COM
WARNING
Not for
Reproduction
POISONOUS GAS HAZARD. Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT see it, smell it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
Operate this product ONLY outside far away from windows, doors and vents to
reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.
Install battery--operated carbon monoxide alarms or plug--in carbon monoxide
alarms with battery back -up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.
DO NOT run this product inside homes, garages, basements, crawlspaces,
sheds, or other partially-enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
ALWAYS place this product downwind and point the engine exhaust away from
occupied spaces.
NOTICE: This engine was shipped from Briggs & Stratton without oil. Before you start the engine, make sure you add oil according to the instructions in this manual. If you start the engine without oil, it will be damaged beyond repair and will not be covered under warranty.
Note: Equipment may have remote controls. See the equipment manual for location and operation of remote controls.
1. Check the oil level. See the How To Check/Add Oil section.
2. Make sure equipment drive controls, if equipped, are disengaged.
3. Move the fuel shutoff (E) to the on position.
4. Move the choke control lever (A) to the choke Note: Choke is usually unnecessary when restarting a warm engine.
position (Figure 4).
5. Move the throttle control lever (B), if equipped, to the fast the engine with the throttle control lever in the fast position.
6. On engines equipped with a stop switch (C), move the switch to the on position.
7. Firmly hold the starter cord handle (D). Pull the starter cord handle slowly until resistance is felt, then pull rapidly.
NOTE: If the engine does not start after repeated attempts, contact your local dealer or go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in USA).
position. Operate
WARNING: Rapid retraction of the starter cord (kickback) will pull your
hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
8. As the engine warms up, move the choke control (A)totherun position.
How To Stop The Engine - Figure
4
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
Do not choke the carburetor to stop engine.
1. Move the stop switch (C) to the stop position.
Move the throttle control lever (B), if equipped, to slow
position.
2. Move the fuel shutoff (E) to the off position.
or
and then to the stop
Maintenance
We recommend that you see any Briggs & Stratton Authorized Dealer for all maintenance and service of the engine and engine parts.
NOTICE: All the components used to build this engine must remain in place for proper operation.
WARNING: When performing maintenance that requires the unit to be
tipped, the fuel tank must be empty or fuel can leak out and result in a fire or explosion.
Emissions Control
Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any off-road engine repair establishment or individual.
However, to obtain “no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
WARNING
Unintentional sparking can result in fire or electric shock. Unintentional start-up can result in entanglement, traumatic
amputation, or laceration. Fire hazard
Before performing adjustments or repairs:
Disconnect the spark plug wire and keep it away from the spark plug.Disconnect battery at negative terminal (only engines with electric start.)Use only correct tools.Do not tamper with governor spring, links or other parts to increase engine
speed.
Replacement parts must be of the same design and installed in the same
position as the original parts. Other parts may not perform as well, may damage the unit, and may result in injury.
Do not strike the flywheel with a hammer or hard object because the flywheel
may later shatter during operation.
When testing for spark:
Use approved spark plug tester.Do not check for spark with spark plug removed.
en
7
Maintenance Chart
Not for
Reproduction
First 5 Hours
Change oil
Every8HoursorDaily
Check engine oil levelClean area around muffler and controlsClean finger guard
Every 25 Hours or Annually
Clean air filter *Clean pre-cleaner *
Every 50 Hours or Annually
Change engine oilInspect muffler and spark arrester
Every 100 Hours
Change gear reduction oil (if equipped)
Annually
Replace air filterReplace pre-cleanerReplace spark plugClean air cooling system *
* In dusty conditions or when airborne debris is present, clean more often.
WARNING: Replacement parts must be of the same design and installed
in the same position as the original parts. Other parts may not perform as well, may damage the unit, and may result in injury.
How To Change The Oil - Figure
Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
7 8
Remove Oil
1. With engine off but still warm, disconnect the spark plug wire (A) and keep it away from the spark plug (Figure 7).
2. Remove the oil drain plug (B, Figure 8). Drain the oil into an approved receptacle.
3. After the oil has drained, install and tighten the oil drain plug.
Add oil
Place engine level.Clean the oil fill area of any debris.See the Specifications section for oil capacity.
1. Remove the dipstick (D, Figure 8) and wipe with a clean cloth.
2. Pour the oil slowly into the engine oil fill (E). Fill to point of overflowing.
3. Insert the dipstick. Do not turn or tighten.
4. Remove the dipstick and check the oil level. It should be at the top of the full indicator (F) on the dipstick.
5. Install and tighten the dipstick.
How To Service The Air Filter - Figure
9 10
Carburetor And Engine Speed Adjustment
Never make adjustments to the carburetor or engine speed. The carburetor was set at the factory to operate efficiently under most conditions. Do not tamper with the governor spring, linkages, or other parts to change the engine speed. If any adjustments are required contact a Briggs & Stratton Authorized Service Center for service.
NOTICE: The equipment manufacturer specifies the maximum speed for the engine as installed on the equipment. Do not exceed this speed. If you are unsure what the equipment maximum speed is, or what the engine speed is set to from the factory, contact a Briggs & Stratton Authorized Service Center for assistance. For safe and proper operation of the equipment, the engine speed should be adjusted only by a qualified service technician.
How To Replace The Spark Plug - Figure
Check the gap (A, Figure 5) with a wire gauge (B). If necessary, reset the gap. Install and tighten the spark plug to the recommended torque. For gap setting or torque, see the Specifications section.
Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine was originally equipped with a resistor spark plug, use the same type for replacement.
Inspect Muffler And Spark Arrester - Figure
5
6
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.Remove accumulated debris from muffler area and cylinder area.It is a violation of California Public Resource Code, Section 4442, to use or
operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
Remove accumulated debris from muffler area and cylinder area. Inspect the muffler (A, Figure 6) for cracks, corrosion, or other damage. Remove the spark arrester (B), if equipped, and inspect for damage or carbon blockage. If damage is found, install
replacement parts before operating.
8
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
Never start or run the engine with the air cleaner assembly (if equipped) or the
air filter (if equipped) removed.
NOTICE: Do not use pressurized air or solvents to clean the filter. Pressurized air can damage the filter and solvents will dissolve the filter.
Two types of air filter systems are shown, a Standard and a High Capacity. Determine the type installed on your engine and service as follows.
Standard Air Filter - Figure
The standard air filter uses a foam element that can be washed and reused.
1. Loosen the fastener (A) that holds the cover (B). Remove the cover.
2. Remove the fastener (C), the washer (D), and the foam element (E).
3. Remove the support cup (F) from the foam element.
4. Wash the foam element in liquid detergent and water. Squeeze dry the foam element in a clean cloth.
5. Saturate the foam element with clean engine oil. To remove the excess engine oil, squeeze the foam element in a clean cloth.
6. Insert the support cup into the foam element.
7. Install the foam element into the base (G) and onto stud (H). Make sure foam element is properly assembled into base and secure with the washer and the fastener.
8. Install the air filter cover and secure with the fastener. Make sure t he fastener is tight.
High Capacity Air Filter - Figure
The air cleaner system uses a pleated filter with an optional pre-cleaner. The pre-cleaner can be washed and reused.
1. Remove the fastener (A) and the cover (B).
2. Remove the fastener (C) and the filter (D).
3. Remove the pre-cleaner (E), if equipped, from the filter. To loosen debris, gently tap the filter on a hard surface. If the filter is excessively dirty, replace with a new filter.
4. Wash the pre-cleaner in liquid detergent and water. Then allow it to thoroughly air dry. Do not oil the pre-cleaner.
5. Assemble the dry pre -cleaner to the filter.
6. Install the filter and pre-cleaner into the base (F) and onto stud (G). Make sure filter fits securely into the base. Secure the filter with the fastener (C).
7. Install the cover and secure with the fastener (A). Make sure the f astener is tight.
9
10
BRIGGSandSTRATTON.COM
How To Change The Gear Reduction Oil - Figure
Not for
Reproduction
If your engine is equipped with a gear reduction unit, service as follows.
1. Remove the oil fill plug (B) and the oil level plug (C).
2. Remove the oil drain plug (A, Figure 11) and drain the oil into an appropriate receptacle.
3. Install and tighten the oil drain plug.
4. To refill, slowly pour gear lube into the oil fill hole (see Specifications section). Continue to pour until the oil runs out of the oil level hole.
5. Install and tighten the oil level plug.
6. Install and tighten the oil fill plug. Important: The oil fill plug has a vent hole (D) and must be installed on the top of the gear case cover as shown.
11
Specifications
Engine Specifications
Model 83100
Displacement 7.74 ci (127 cc)
Bore 2.441 in (62 mm)
Stroke 1.654 in (42 mm)
Engine Oil Capacity 18 -- 20 oz (0.54 -- 0.59 L)
How To Clean The Air Cooling System - Figure
12
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.Remove accumulated debris from muffler area and cylinder area.
NOTICE: Do not use water to clean the engine. Water could contaminate the fuel system. Use a brush or dry cloth to clean the engine.
This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to overheat, resulting in poor performance and reduced engine life.
Use a brush or dry cloth to remove debris from the finger guard (A) (Figure 12). Keep linkage, springs and controls (B) clean. Keep the area around and behind the muffler (C) free of any combustible debris.
Storage
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Storing Fuel Or Equipment With Fuel In Tank
Store away from furnaces, stoves, water heaters or other appliances that have
pilot light or other ignition source because they can ignite fuel vapors.
Fuel System
Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton Advanced Formula Fuel Treatment & Stabilizer, available wherever Briggs & Stratton genuine service parts are sold.
There is no need to drain gasoline from t he engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system before storage.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
Engine Oil
While the engine is still warm, change the engine oil.
Gear Reduction Specifications (if equipped)
Gear Reduction Oil Type 80W-90
Gear Reduction Oil Capacity 4 oz (0.12 L)
Tune-up Specifications *
Model 83100
Spark Plug Gap 0.030 in (0.76 mm)
Spark Plug Torque 180 lb-in (20 Nm)
Armature Air Gap 0.006 - 0.010 in (0.15 - 0.25 mm)
Intake Valve Clearance 0.005 - 0.007 in (0.13 - 0.18 mm)
Exhaust Valve Clearance 0.005 - 0.007 in (0.13 - 0.18 mm)
* Engine power will decrease 3.5% for each 1,000 feet (300 meters) above sea level and 1% for each 10F(5.6 C) above 77 F(25 C). The engine will operate satisfactorily at an angle up to 15. Refer to the equipment operator’s manual for safe allowable operating limits on slopes.
Common Service Parts n
Service Part Part Number
Standard Air Filter 797258
High Capacity Air Filter 796970
Advanced Formula Fuel Treatment & Stabilizer
Spark Plug 797235
Spark Plug Wrench 89838, 5023
Spark Tester 19368
n We recommend that you see any Briggs & Stratton Authorized Dealer for all maintenance and service of the engine and engine parts.
5442
Troubleshooting
Need Assistance? Go to BRIGGSandSTRATTON.COM or call 1-800-233-3723 (in USA).
en
9
BRIGGS & STRATTON ENGINE WARRANTY POLICY
Not for
Reproduction
January 2014
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the warranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is permitted bylaw.Some
states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country. **
STANDARD WARRANTY TERMS *
Brand/Product Type Consumer Use Commercial Use
Vanguardt
Commercial Turf Seriest
Engines Featuring Dura-Boret Cast Iron Sleeve
All Other Briggs & Stratton Engines 2 years 90 days
The warranty period begins on the date of purchase by the first retail or commercial consumer. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products.
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* These are our standard warranty terms, but occasionally there may be additional warranty coverage that was not determined at time of publication. For a listing of current
warranty terms for your engine, go to BRIGGSandSTRATTON.COM or contact your Briggs & Stratton Authorized Service Dealer.
** In Australia -- Our goods come with guarantees that cannot be excluded under the Aus tralian Consumer Law. You are entitled to a replacement or refund foramajor
failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to salesenquiries@briggsandstratton.com.au, Briggs & Stratton AustraliaPtyLtd,1 Moorebank Avenue, Moorebank, NSW , Australia, 2170.
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There is no warranty for engines on equipment used for prime power in place of a utility or for standby generators used for commercial purposes. Engines used in competitive racing or on commercial or rental tracks are not warranted.
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Vanguard installed on standby generators: 2 years consumer use, no warranty commercial use. Vanguard installed on utility vehicles: 2 years consumer use, 2 years commercial use. Vanguard 3-cylinder liquid cooled: see Briggs & Stratton 3/LC Engine Warranty Policy.
3 years 3 years
2 years 2 years
2 years 1 year
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About Your Warranty
This limited warranty covers engine-related material and/or workmanship issues only, and not replacement or refund of the equipment to which the engine may be mounted. Routine maintenance, tune-ups, adjustments, or normal wear and tear are not covered under this warranty. Similarly, warranty is not applicable if the engine has been altered or modified or if the engine serial number has been defaced or removed. This warranty does not include used, reconditioned, second-hand, or demonstration equipment or engines. This warranty does not cover engine damage or performance problems caused by:
1 The use of parts that are not original Briggs & Stratton parts;
2 Operating the engine with insufficient, contaminated, or an incorrect grade of
lubricating oil;
3 The use of contaminated or stale fuel, gasoline formulated with ethanol greater than
10%, or the use of alternative fuels such as liquefied petroleum or natural gas on engines not originally designed/manufactured by Briggs & Stratton to operate on such fuels;
4 Dirt which entered the engine because of improper air cleaner maintenance or
re--assembly;
5 Striking an object with the cutter blade of a rotary lawn mower, loose or improperly
installed blade adapters, impellers, or other crankshaft coupled devices, or excessive v-belt tightness;
6 Associated parts or assemblies such as clutches, transmissions, equipment
controls, etc., which are not supplied by Briggs & Stratton;
7 Overheating due to grass clippings, dirt and debris, or rodent nests which plug or
clog the cooling fins or flywheel area, or by operating the engine without sufficient ventilation;
8 Excessive vibration due to over-speeding, loose engine mounting, loose or
unbalanced cutter blades or impellers, or improper coupling of equipment components to the crankshaft;
9 Misuse, lack of routine maintenance, shipping, handling, or warehousing of
equipment, or improper engine installation.
Warranty service is available only through Briggs & Stratton Authorized Service Dealers. Locate your nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRA T T ON.COM or by calling 1-800-233-3723 (in USA).
10 BRIGGSandSTRATTON.COM
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