Briggs & Stratton 7800950-01, 7800950-00, 7800951-00, 7800951-01, 7800952-00 Operator's Manual

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Operator’s Manual - Rear Engine Rider Mower
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Manuel d’utilisation - Tracteur de pelouse à moteur arrièr
Copyright © 2015 Briggs & Stratton Corporation. Milwaukee, WI, USA. All rights reserved. BRIGGS & STRATTON POWER PRODUCTS is a registered trademark of Briggs & Stratton Corporation.
7106180USCN
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Thank you for purchasing this quality-built Rear Engine Rider. We’re pleased that you’ve placed your confidence in the brand. When operated and maintained according to the manuals, your product will provide many years of dependable service.
The manuals contain safety information to make you aware of the hazards and risks associated with the unit and how to avoid them. This Rear Engine Rider was designed to be used as described in operator’s manual and is not intended for any other purpose. It is important that you read and understand the instructions thoroughly before attempting to start or oper­ate this equipment. Save these original instructions for future reference.
This product requires final assembly before use. Refer to the setup guide for instructions on final assembly procedures. Follow the instructions completely.
Products Covered by This Manual
The following products are covered by this manual: 7800950-00, 7800950-01, 7800951-00, 7800951-01,
7800952-00, 7800952-01, 7800953-00, 7800953-01, 7800954-00, 7800954-01
Manual Contents:
Operator Safety ..................................................................9
Features and Controls .................................................... 15
Safety Interlock Systems Checks .................................. 16
Operation ......................................................................... 16
Maintenance .................................................................... 22
Troubleshooting .............................................................. 29
Specifications .................................................................. 30
The images in this document are representative, and are meant to complement the instructional text they accompany. Your unit may vary from the images displayed. LEFT and RIGHT are as seen from the operator’s position.
Operator Safety
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury.
NOTICE indicates an action that could result in damage to the product.
Rear Engine Rider Hazard Symbols General Operator Safety Warning
Symbol Meaning Symbol Meaning
Safety informa­tion about haz­ards that can result in personal injury.
Thrown objects hazard.
Amputation haz­ard - do not touch moving parts.
Keep bystand­ers and children away.
Fire hazard. Explosion hazard.
Battery explosion hazard.
Hot surface haz­ard.
Read and under­stand the opera­tor’s manual before operating or servicing the unit.
Amputation hazard - rotating blade. Keep feet away.
Amputation hazard - rotat­ing blade. Keep hands away.
Toxic fume haz­ard.
Shock hazard.
Explosion hazard.
Safety Alert Symbol and Signal Words
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
Shock hazard. Kickback hazard.
Eye protection recommended.
Remove the key before perform­ing service.
Ear protection recommended for extended use.
Remove the spark plug wire before performing service.
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Symbol Meaning Symbol Meaning
Remove the key before perform­ing service.
WARNING
This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity or judgment.
Remove the spark plug wire before performing service.
Carbon Monoxide Warning
WARNING POISONOUS GAS HAZARD. Engine exhaust contains
carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT see it, smell it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
• Operate this product ONLY outside far away from win­dows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.
• DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially­enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
• ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.
Protection for Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never assume that children will remain where you last saw them.
1. KEEP children out of the mowing area and under the watchful care of a responsible adult other than the opera­tor.
2. DO NOT allow children in yard when machine is oper­ated (even with the blade OFF).
3. DO NOT allow children or others to ride on machine, attachments or towed equipment (even with the blades OFF). They may fall and be seriously injured.
4. DO NOT allow pre-teenage children to operate machine.
5. ALLOW only responsible adults & teenagers with mature judgment under close adult supervision to operate machine.
6. DO NOT operate blades in reverse unless absolutely necessary. STOP BLADES. LOOK and SEE behind and down for children, pets and hazards before and while backing.
7. USE EXTRA CARE when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Protection Against Tip-Overs/Roll-Overs
Slopes are a major factor related to loss-of-control and tipover/roll-over accidents, which can result in severe injury or death. All slopes require extra CAUTION. If you cannot back up the slope or if you feel uneasy on the slope, DO NOT mow it. Use extra care with grass catchers or other attachments; these affect the handling and the stability of the machine.
1. DO NOT operate machine on slopes exceeding 10 degrees (18% grade).
2. Turn blades OFF when traveling uphill. Use a slow speed and avoid sudden or sharp turns.
3. DO NOT operate machine back and forth across face of slopes. Operate up and down. Practice on slopes with blades off.
4. AVOID starting, stopping or turning on slopes. If machine stops going uphill or tires lose traction, turn blades OFF and back slowly straight down the slope.
5. STAY ALERT for holes and other hidden hazards. Tall grass can hide obstacles. Keep away from ditches, wash­outs, culverts, fences and protruding objects.
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6. KEEP A SAFE DISTANCE (at least two mower widths) away from edge of ditches and other drop offs. The machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with caution.
8. DO NOT begin forward motion while the machine is roll­ing backwards. A rearward tip-over may result.
9. Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher or other attachments. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when equipped with grass catcher or other attachments.
10. DO NOT put your foot on the ground to try to stabilize the machine.
11. DO NOT operate machine on wet grass. Reduced trac­tion could cause sliding.
12. Choose a low enough speed setting so that you will not have to stop or shift on a slope. Tires may lose traction on slopes even though the brakes are functioning prop­erly.
13. DO NOT operate machine under any condition where traction, steering or stability is doubtful.
14. Always keep the machine in gear when going down slopes. DO NOT shift to neutral (or actuate hydro roll release) and coast downhill.
15. Machine stability is tested in accordance with the appli­cable ANSI B71 standard using an operator weight of 200 lbs. To minimize the risk of a tip-over or roll-over, operators weighing more than 200 lbs. should further limit the ground speed and the degree of slope to be mowed.
Preparation
1. Read, understand, and follow instructions and warnings in this manual and on the machine, engine and attach­ments. Know the controls and the proper use of the machine before starting.
2. Only mature, responsible persons shall operate the machine and only after proper instruction.
3. Data indicates that operators age 60 and above, are involved in a large percentage of mower-related injuries. These operators should evaluate their ability to operate the mower safely enough to protect themselves and oth­ers from serious injury.
4. Handle fuel with extra care. Fuels are flammable and vapors are explosive. Use only an approved fuel con­tainer. DO NOT remove fuel cap or add fuel with engine running. Add fuel outdoors only with engine stopped and cool. Clean spilled fuel from machine. DO NOT smoke.
5. Practice operation of machine with BLADES OFF to learn controls and develop skills.
6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing.
7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if any­one enters the area.
8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
9. Make sure all safety decals are clearly legible. Replace if damaged.
10. Protect yourself when mowing and wear safety glasses, a dust mask, hearing protection, long pants and substan­tial footwear.
11. Know how to STOP blades and engine quickly in prepa­ration for emergencies.
12. Use extra care when loading or unloading the machine into a trailer or truck.
13. Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots.
Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the engine run­ning. Allow the engine to cool before refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light such as on a water heater or other appliances.
6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place the con­tainers on the ground away from the vehicle before filling.
7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in enclosed vehi­cles or trailers.
9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device.
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10. If fuel is spilled on clothing, change clothing immediately.
11. Never overfill a fuel tank. Replace fuel cap and tighten securely.
Operation
1. Mount and dismount machine from left side. Keep clear of discharge opening at all times.
2. Start engine from operator’s seat, if possible. Make sure blades are OFF and parking brake is set.
3. DO NOT leave machine with engine running. STOP engine, STOP blades, SET brake, and remove key before leaving operators position of any reason.
4. DO NOT operate machine unless properly seated with feet on feet rests or pedal(s).
5. STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclog­ging mower to prevent loss of fingers or hand.
6. Blades must be OFF except when cutting grass. Set blades in highest position when mowing over rough ground.
7. Keep hands and feet away from rotating blades under­neath deck. DO NOT place foot on ground while BLADES are ON or machine is in motion.
8. DO NOT operate machine without entire grass catcher or guards in place and working. DO NOT point discharge at people, passing cars, windows or doors.
9. Slow down before turning.
10. Watch out for traffic when near or crossing roadways.
11. STOP engine immediately after striking an obstruction. Inspect machine and repair damage before resuming operation.
12. Operate machine only in daylight or with good artificial light.
13. Exercise CAUTION when pulling loads. Limit loads to those you can safely control and attach loads to hitch plate as specified with attachment instructions.
14. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. When towing, travel slowly and allow extra distance to stop.
15. DO NOT operate engine in enclosed areas. Engine exhaust gases contain carbon monoxide, a deadly poi­son.
16. DO NOT discharge material against a wall or obstruc­tion. Material may ricochet back towards the operator.
17. Only use accessories approved by the manufacturer. See manufacturer’s instructions for proper operation and installation of accessories.
18. Duration of machine operation may need to be limited due to exposure to noise and vibration.
19. DO NOT operate machine when the risk of lightning is present.
Towing
1. Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at the hitch point.
2. Refer to “Towing Implements” in the Operation section regarding weight limits for towed equipment and towing on slopes.
3. DO NOT allow children or others on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Use caution while operating on slopes.
5. Travel slowly and allow extra distance to stop.
Maintenance
1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before storing machine in an enclosure. Store fuel container out of the reach of children in a well ventilated, unoccupied building.
2. Keep engine and machine free of grass, leaves or excess grease to reduce fire hazard and engine overheating.
3. When draining fuel tank, drain fuel into an approved con­tainer outdoors and away from open flame.
4. Check brakes frequently; adjust, repair or replace as needed.
5. Keep all bolts, nuts and screws properly tight. Check that all cotter pins are in proper position.
6. Always provide adequate ventilation when running engine. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
7. Disconnect negative (black) cable from battery before performing maintenance or service. Cranking engine could cause injury.
8. DO NOT work under machine without safety blocks.
9. DO NOT stand unit on end.
10. Service engine and make adjustments only when engine is stopped. Remove spark plug wire(s) from spark plug(s) and secure wire(s) away from spark plug(s).
11. DO NOT change engine governor speed settings or overspeed engine.
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12. Lubricate machine at intervals specified in manual to prevent controls from binding.
13. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them.
14. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine.
15. Have machine serviced by an authorized dealer at least once a year and have the dealer install any new safety devices.
16. Maintain or replace safety and instruction labels as nec­essary.
17. Use only factory authorized replacement parts or equiva­lent when making repairs.
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Safety and Instructional Decals ­Domestic
Before operating your unit, read and understand the safety and instructional decals (compare Figure 1 with the table below). The cautions, warnings, and instructions are for your safety. To avoid personal injury or damage to the unit, under­stand and follow all the decals.
WARNING
If any safety or instructional decals become worn or dam­aged, and cannot be read, order replacement decals from your dealer.
A Clutch/Brake Operation
Blade Engage Operation General Warnings
G Engine Speed Control
Choke Control (Select Models)
H Discharge Safety (2 - 1
on each side of deck)
I Cutting Height
Safety and Instructional Decals - ANSI Export
B Forward Speed (Manual
Drive Models)
C Reverse Speed (Manual
Drive Models)
D Use Caution When
Refueling
A
H
J
1 2
3
5 6
7
4
8
9
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E Transmission Release
(Hydro Drive Models)
F Weight Limitation
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1. WARNING: Read and understand the Operator’s Manual
before using this machine. Know the location and function of all controls. Do not operate this machine unless you are trained.
2. DANGER - LOSS OF TRACTION, SLIDING, STEERING AND CONTROL ON SLOPES HARZARD: If machine stops forward motion or starts sliding on a slope, stop the blades and drive slowly off the slope.
3. DANGER: FIRE HAZARD: Keep unit free of grass, leaves and excess oil. Do not add fuel while engine is hot or run­ning. Stop engine, remove key and allow to cool for at least 3 minutes prior to adding fuel. Do not add fuel indoors, in an enclosed trailer, garage or other enclosed areas. Clean up spilled fuel. Do not smoke while operating this machine.
4. DANGER - TIPPING AND SLIPPING HAZARD: Mow up and down slopes not across. Do not operate on slopes over 10 degrees. Avoid sudden and sharp (fast) turns while on slopes.
DANGER - AMPUTATION AND DISMEMBERMENT
5. HAZARD: To avoid injury from rotating blades and moving parts, keep safety devices (guards, shields and switches) in place and working.
6. Do not mow when children or others are around. Never carry riders especially children even with the blades off. Do not mow in reverse unless absolutely necessary. Look down and behind – before and while backing.
7. Consult technical literature before performing technical repairs or maintenance. When leaving the machine, shutoff engine, set the parking brake to the lock position and remove the ignition key.
Keep by-standers and children a safe distance away. Remove
8. objects that can be thrown by the blade. Do not mow without discharge chute in place.
9. Do not mow without discharge chute or entire grass catcher in place.
10. To avoid injury from rotating blades, stay clear of deck edge and keep others away.
Features and Controls
Compare the features and controls in Figure 2 with the table below.
Ref. Description Icon(s) Icon Definition
A Operator Seat -- --
B Steering Wheel -
controls direction of unit
C Engine Speed
Control (hidden from view) - controls engine speed
D Cutting Height Adjust
Lever - adjusts cut­ting height
E Parking Brake Latch
(hidden from view) ­locks brake
F Blade Control -
engages mower blade
G Clutch/Brake Pedal
- engages clutch (manual drive mod­els) and brake
-- --
Choke on (closed)
- if equipped Engine speed fast
Engine speed low
Cutting height low
Cutting height high
Parking brake on (engaged)
Blade on (engaged)
Blade off (disen­gaged
Clutch engaged (manual drive models)
Brake on (engaged)
H Headlight (not shown;
select models)
I Mulching Cover -- --
-- --
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Ref. Description Icon(s) Icon Definition
Safety Interlock Systems Checks
J Ignition Switch -
starts engine
K Transmission
Release Lever (hid­den from view; hydro drive models)
- releases transmis­sion so unit can roll freely
L Reverse Mowing
Switch - temporarily allows mower blade to operate with trans­mission in reverse
M Recoil Start Handle
(hidden from view)
N Transmission Shift
Lever (manual drive models) - selects transmission speed and direction
O Fuel Tank -- --
P Forward Ground
Speed Pedal (hydro drive models) - con­trols forward ground speed
Q Reverse Ground
Speed Pedal (hydro drive models) - con­trols reverse ground speed
-- --
-- --
Engine off
Engine on (run)
Engine start
Transmission engaged (locked)
Transmission released (unlocked)
Forward ground speed
Neutral (no ground speed)
Reverse ground speed
Forward ground speed
Reverse ground speed
DANGER
DO NOT operate machine if any safety interlock or safety device is not in place and functioning properly. Contact your dealer immediately for assistance. DO NOT attempt to defeat, modify or remove any safety device.
Engine must not start if:
1. The Clutch/Brake Pedal is not fully depressed OR,
2. The Blade Control is in the ON (engaged) position.
Engine should start if:
1. The Blade Control is in the OFF (disengaged) position AND,
2. The Clutch/Brake Pedal is fully depressed.
Engine and blade must stop if:
1. The operator rises off of the operator seat while the Blade Control is in the ON (engaged) position OR,
2. The operator rises off of the operator seat while the Clutch/Brake Pedal is not fully depressed OR,
3. The operator attempts to drive the unit in reverse with the mower blade engaged and the reverse mowing option function (RMO) not activated.
WARNING
Once mower blade is disengaged, it should come to a complete stop in 5 seconds or less. If the blade continues to rotate after 5 seconds, DO NOT operate the machine. Return the machine to an authorized dealer for adjustment.
Operation
Before Starting
Make the following checks and perform the service required before each start-up:
1. Check the tire pressure; add or release air as need­ed. Refer to “How To Check Tire Pressure” in the Maintenance section.
2. Check guards, deflectors and covers to make sure all are in place and securely tightened.
3. Check engine oil and add oil as needed. Refer to “How To Check/Add Oil”.
4. Add fuel to the fuel tank as needed. Refer to “How to Add Fuel”.
5. Adjust the operator seat as needed to the most com­fortable position. Refer to “How To Adjust The Operator Seat”.
6. Check all operator controls to ensure they operate freely without binding.
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7. Perform the Safety Interlock System Checks. Refer to
Synthetic 5W-30
“Safety Interlock System Checks”.
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality deter­gent oils are acceptable if classified for service SF, SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
A
SAE 30 *
B
10W-30
C
D
5W-30
Before adding or checking the oil
• Place engine level.
• Clean the oil fill area of any debris.
1. Remove the dipstick (A, Figure 3) and wipe with a clean cloth.
NOTE: On some models, the dipstick is accessible through an opening behind the operator seat.
2. Insert and tighten the dipstick.
3. Remove the dipstick and check the oil level. It should be at the top of the full indicator (B) on the dipstick.
4. If low, add oil slowly into the engine oil fill (C). Do not overfill. After adding oil, wait one minute and then recheck the oil level.
5. Replace and tighten the dipstick.
Fuel Recommendations
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.
• Gasoline with up to 10% ethanol (gasohol) is acceptable.
A SAE 30 - Below 40°F (4°C) the use of SAE 30 will
result in hard starting.
B 10W-30 - Above 80°F (27°C) the use of 10W-30 may
cause increased oil consumption. Check oil level more frequently.
C Synthetic 5W-30
D 5W-30
How To Check/Add Oil
Before adding or checking the oil
• Place engine level.
• Clean the oil fill area of any debris.
1. Remove the dipstick (A, Figure 3) and wipe with a clean cloth.
NOTE: On some models, the dipstick is accessible through an opening behind the operator seat.
2. Insert and tighten the dipstick.
3. Remove the dipstick and check the oil level. It should be at the top of the full indicator (B) on the dipstick.
4. If low, add oil slowly into the engine oil fill (C). Do not overfill. After adding oil, wait one minute and then recheck the oil level.
5. Replace and tighten the dipstick.
NOTICE Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will damage the engine components, which will not be covered under war­ranty.
To protect the fuel system from gum formation, mix a fuel sta­bilizer into the fuel. See Storage. All fuel is not the same. If starting or performance problems occur, change fuel provid­ers or change brands. This engine is certified to operate on gasoline.
The emissions control system for this engine is EM (Engine Modifications).
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