Briggs & Stratton 7800822 User Manual

Page 1
Not for
Reproduction
7800822 - BTXPV22700E
Parts Manual
Manual Part No.
1752882
Revision -
5/10/2011
Page 2
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Reproduction
Page 3
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Reproduction
Table Of Content
s
PRODUCT COMPONENTS PAGES
Handles Group .....................................................................................................................................................
Engine Group .......................................................................................................................................................
Transmission Group .............................................................................................................................................
Wheels Group ......................................................................................................................................................
Decals Group .......................................................................................................................................................
Deck Group ..........................................................................................................................................................
Grass Bagger, 22" ................................................................................................................................................
Torque Specification Chart ..................................................................... Inside Back Cover
10 12 14 16
4 6 8
Page 4
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Reproduction
Handles Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
4
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Reproduction
Handles Group
PART NO. DESCRIPTIONREF NO QTY.
BOLT, Carriage, Short Neck, 5/16-18 x 1-1/2, G5 0020 1931337SM 2 NUT, Hex Flange, Esna, 1/4-20 0030 2860694SM 1 IGNITION KEY, Pair 0040 7011138YP 1 WIRE TIE, 11 Inch Std Black Nylon 0050 7024649YP 2 GUIDE, Rope 0060 7028488MA 1 SWITCH, ES Start / Run 0070 7028765YP 1 WASHER, Internal Tooth Lock, 5/16” 0080 7090391SM 4 NUT, 5/16-18 Hex Large Flange Center Lock 0090 7090951SM 2 BOLT, Curved Head Square Neck, 5/16-18 x 2”, GR 2 0100 7091189YP 2 SCREW, #8-16 Torxplus Recessed Pan Head, Twin Helix 0110 7100225YP 4 NUT, Electric Start 5/8-32 0120 7100329YP 1 CAP, Electric Start 0130 7100330YP 1 WIRING HARNESS, Electric Start 0150 7103676YP 1 CONTROL BOX ASSEMBLY 0160 7103890YP 1 CABLE, Bail, 21", WBM, Brute, Electric Start 0170 7103973YP 1 BAIL, Brute SP, Operator Presence Control 0220 7101731AMA 1 HANDLE, Lower, 21” Rear Discharge 0230 7300592AMA 1 HANDLE, Upper, Propelled 0240 7300676AMA 1 PLATE, Control Panel 0250 7300130AMA 1 BOLT, Carriage, 5/16 - 18 x 3/4 0260 340720MA 2 KNOB, 5/16-18, Wing, Black 0270 7035744YP 4
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
5
Page 6
Not for
Reproduction
Engine Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
6
Page 7
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Reproduction
Engine Group
PART NO. DESCRIPTIONREF NO QTY.
WASHER, Cone 0010 7012063SM 1 CAPSCREW, Hex Head, 3/8-16 x 2, GR 5 0020 7090167SM 1 KEY, Hi-Pro, #605 0030 7091214YP 1 SET SCREW, Hex Recess, 5/16-18 x 1/2 0040 7092086YP 1 PULLEY, ENGINE 0050 7100437YP 1 BLADE HUB, 21" WBM, Rear Discharge, 2 Position 0060 7101414YP 1 BATTERY, 12V, 1.3 A/HR, Type G Terminals 0070 7102931YP 1 HARNESS, Battery, 1.3 A/HR 0070-10 7102968YP 1 BLADE, Wave, Steel Deck 0080 7103288YP 1 BELT GUIDE, Engine, Front Wheel Drive 0090 7103517YP 2 * ENGINE, 700 Series Quantum Electric Start 0100 128T05-0120-B1 1 SCREW, Hex Washer Self Tap, 3/8-16 x 1-1/4 0110 7900072YP 3 CHARGER, Battery, 120V/14V 260MA 0500 7103988YP 1
Footnotes
Note* See your local Briggs & Stratton distributor for parts and service.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
7
Page 8
Not for
Reproduction
Transmission Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
8
Page 9
Not for
Reproduction
Transmission Group
PART NO. DESCRIPTIONREF NO QTY.
SCREW, Pan Head Combo Taptite, #10-16 x 3/4 0020 7091195SM 2 PULLEY, Transmission, Var Speed 0030 7100240YP 1 BELT GUIDE, Transmission 0040 7100863YP 1 TRANSMISSION, VS, RWD 0050 7103312YP 1 BELT, 3L, Traction Drive, 22 WBM, RWD 0060 7103364YP 1 NUT, Center Lock Hex, 3/8-16, GR 5 0070 7091585SM 1
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
9
Page 10
Not for
Reproduction
Wheels Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
10
Page 11
Not for
Reproduction
Wheels Group
PART NO. DESCRIPTIONREF NO QTY.
RING, External Retaining 0020 7014341YP 2 RING, Retaining 0030 7027999YP 2 BALL BEARING, Axle 0040 7078243YP 2 NUT, #10-24 Hex Nyloc 0050 7091290SM 2 WASHER, Flat, 1/4 0060 7091552SM 2 BOLT, 5/16-18 x 1" Hex Flange Lock, GR 5, YZ 0070 7091591SM 4 GEAR, Pinion 0080 7100820YP 2 PIN, Axle 0090 7100861YP 2 SHIELD, DUST, 21” WBM, RD 0100 7101367YP 2 BOLT, Shoulder, 1/4 x 3/8 0110 7101774YP 2 LEVER, Spring, Height-Of-Cut 0120 7103289YP 1 HOLDER, Bearing, Rear Wheel Drive 0130 7103290YP 2 BUSHING, Bearing, RWD 0150 7104518YP 4 HUBCAP, 8"& 9" Wheel Spoked, P-391 St Yellow 0170 7103539YP 4 WELDMENT, Rear Crossbar, RWD 0180 7400259YP 1 AXLE, Front 0190 7400306YP 1 SCREW, Pan Head, Self Tap, Torx, 1/4-20 x 1/2 0210 7900067YP 6 WASHER, Flat, 3/8 0220 17X169MA 4 GRIP, Height-Of-Cut 0230 671297MA 1 NUT, Hex Flange Centerlock, 5/16-18 0240 7091601SM 4 ROD, Lifter Link, WBM 0250 7103306ZYP 1 WHEEL ASSEMBLY 0260 ----- 2 SCREW, Hex Washer Self-Tap, Hi-Lo, #8 x 1-1/4 0260-10 7091196SM 3 GEAR, External Wheel 0260-20 7100914YP 1 WHEEL ASSEMBLY, 9" x 2" with external gear 0260-30 7501793YP 1 WHEEL, 8" X 2" Idle w/Db Tread, Brute, Satin Black 0270 7103541YP 2 NUT, Center Lock Hex, 3/8-16, GR 5 0280 7091585SM 4 SPACER, Shaft, 1/2" 0300 7104525YP 2
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
11
Page 12
Not for
Reproduction
Decals Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
12
Page 13
Not for
Reproduction
Decals Group
PART NO. DESCRIPTIONREF NO QTY.
DECAL, Danger, Cut Finger 0010 7013010SM 1 DECAL, OPC Bail International Symbol 0020 7029782MA 1 DECAL, Warning, Rear Discharge Door 0030 7101394YP 1 DECAL, Control Head 0050 7101814MA 1 DECAL, Customer Service, Brute 0060 7102372YP 1 DECAL, Brute Walk-Behind Mower 0070 7103545YP 1 DECAL, Ignition, Run-Start 0080 7104877YP 1 DECAL, Engine, 700 Series Quantum 0500 7103549YP 1
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
13
Page 14
Not for
Reproduction
Deck Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
14
Page 15
Not for
Reproduction
Deck Group
PART NO. DESCRIPTIONREF NO QTY.
SPEED NUT, #10-24 Retainer with Extrusion 0010 1960593SM 3 U-NUT, 1/4-20 0020 7023295SM 4 BOLT, 1/4-20 x 3/4” Hex Flange Lock, GR 5 0030 7090699YP 4 BOLT, 1/4-20 x 5/8” Flat Head Square Neck, GR 5 0040 7090803YP 5 PUSHNUT, 1/4” 0050 7091020YP 2 SCREW, Hex Washer Self Tap, #10C x 5/8, GR 5 0060 7091075SM 3 ROD, Pivot 0080 7101067YP 1 BAFFLE, Rear, Rear Wheel Drive WBM 0110 7103293YP 1 COVER, Belt Drive, Rear 0120 7104819YP 1 COVER, Mulching 0130 7103298YP 1 CHUTE, Side Discharge, 22" WBM 0140 7103299YP 1 GUARD, Rear 22" 0170 7103323YP 1 PLUG, Mulching, 22" Deck 0180 7103453YP 1 BOTTOM, Battery Box, Miniature 0190 7103457YP 1 TOP, Battery Box, Miniature 0200 7103458YP 1 SCREW, Hi-Lo, 4.8 x 1.59 x 13mm Round Washer Head 0260 7900018YP 2 SCREW, Pan Head, Self Tap, Torx, 1/4-20 x 1/2 0270 7900067YP 6 BOLT, Drag Shield, 1/4 - 20 x 1-1/2 0280 7900073YP 2 SPRING, Torsion, Chute 0290 166X38MA 1 FRONT SHIELD, Debris 0300 7103296YP 1 BRACKET, Chute 0310 7300855BMYP 1 BRACKET, Lower Handle, LH 0320 7300885AYP 1 BRACKET, Lower Handle, RH 0330 7300915AYP 1 BAFFLE, Front 0340 7301020YP 1 DECK, 22", RWD, ES, Washout 0350 7301113ZYP 1 NUT, Flange Lock, 1/4-20 0360 15X143MA 3 NUT, 1/4-20 Hex Flange Whiz Lock 0370 780285MA 2 ASSEMBLY, Door, 22" WBM 0380 7501541YP 1 RETAINER, 1/4” Bolt 0390 1960518SM 3 WASHOUT PORT ASSEMBLY -- ----- 1 NUT, 5/8-11 NC-2B Hex Jam 0610 1960716SM 1 ADAPTOR, Washout Port, WBM 0620 7103804YP 1 COUPLING, Hose 0630 7103919YP 1 WASHER, Hose 0640 7103957YP 1 WASHER, Internal Tooth, 5/8 0650 7090880YP 1
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
15
Page 16
Not for
Reproduction
Grass Bagger, 22"
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
16
Page 17
Not for
Reproduction
Grass Bagger, 22"
PART NO. DESCRIPTIONREF NO QTY.
KIT, 22" GRASS CATCHER (Incl. Ref. 0010 & 0020) 0100 7600107YP 1 FRAME, Grass Bag (Included with Ref. No 0100) 0010 7103305AYP 1 GRASS BAG, 22" Rear Discharge (Included with Ref. No 0100) 0020 7103375YP 1
Footnotes
The above parts group applies to the following Mfg. Nos.:
7800822 - BTXPV22700E
Briggs & Stratton Power Porducts Group Copyright © by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
17
Page 18
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Reproduction
BRITISH COLUMBIA
ALBERTA
SASKATCHEWAN
MANITOBA
ONTARIO
QUEBEC
Small Engine Clinic
12/07
HAWAII
INCLUDES TRUST ISLANDS WITH
UNITED STATES ZIPCODES
Power Source Canada
Preferred Power
SEDCO
(800) 331-7164 (905) 829-0006
MWE
Magneto Power
Central Power
(800) 683-8484
(800) 733-7388
(800) 444-7774 (800) 346-4260
Atlantic Power
(800) 456-5692
Page 19
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Reproduction
Briggs & Stratton Corporation
INTEGRATED DISTRIBUTOR NETWORK
Midwest Engines 700 Enterprise Rd Aurora, IL 60504 www.mwe.net (800) 683-8484
Central Power Systems 3700 Paragon Dr Columbus, OH 43228 www.centralpower.com (800) 444-7774
Atlantic Power 20 Empire Stat Rd Castleton, NY 12033 www.atlanticpowerinc.com (800) 456-5692
Preferred Power Inc 6509-A Northpark Blvd Charlotte, NC 28216 www.centralpower.com (800) 331-7164
Central Power Systems 3700 Paragon Dr Columbus, OH 43228 www.centralpower.com (800) 444-7774
Magneto Power LLC 1000 W. Donges Bay Rd Suite 100 Mequon, WI 53092 www.magnetopower.com (800) 733-7388
Sedco, Inc 225 Henry D. Robinson Blvd Pendergrass, GA 30567 www.sedcoinc.com (800) 346-4260
Power Source Canada, LTD 2815 Bristol Circle, Unit 1 Oakville, ON L6H 6X5 www.powersourcecanada.ca (905) 829-0006
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Reproduction
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Reproduction
Hardware Identification & Torque Specifications
No
Marks
0
1/4 3/4
1/2
21
1/4 3/4
1/2
1/4 3/4
1/2
1/4 3/4
1/2
4
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property Class
Size Of Hardware
M3 M4 M5 M6 7.3 10.3 12.1 M7 12.1 16.9 19.9 M8 17.7 M10 35 50 M12 61 86.2 103 140 M14 M16 147 210 250 340 M18 202 287 346 470 M20 290 405 486 660 M22 390 559 656 890 M24 497 M27 733 1032 1239 1680 M30 995 1401 1681 2280 M33 M36 1740 2441 M39 2249 3163
The guides and ruler furnished below are designed to help you select the appropriate hardware.
010
Nut, M8
Thread Diameter (mm)
Inside Diameter (in)
Nut, 1/2-16
Class 5.6
in/lbs
ft/lbs
5.88
13.44
26.4
44.64
5.2
7.7 15 26 42 64 89
126 169 217 320
435 590 759 988
20
5.6
Nm. Nm. Nm.
.56
1.28
2.50
4.3
7.1
10.5 21
36
58 88
121 171
230 295 435 590
800 1030 1340
30
8.8
Class 8.8
in/lbs
ft/lbs
13.44 1.80
30.72 43.44 52.56
60.96
Class 10.9
in/lbs
ft/lbs
19.2 22.92
1.28
2.90
5.97 7.15
5.75
9.9
16.5 24 48 83
101
136 162 220
132 200 275 390 530
708
375 995
1350
1349
1902 2278 3090
1830 2360 3050
50
60
Body Length
40
Screw, M8- 1.25 x 25
Thread Diameter (mm)
Threads per inch
Body Diameter
Screw, 1/2- 16 x 2
10.9
4.10
8.10 14 23
25
34
67 117 185 285 390 550 745 960
1400 1900 2580 3310 4290
80
Diameter
Distance between threads (mm)
Threads per inch
3
12.9
Class 12.9
in/lbs
ft/lbs
29 59
840 1140
2935 3980 3798
Body
Nm.
2.15
4.95
9.7
16.5 27 40 81
5150
90 10070
Body Length (mm)
Body Length (in)
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
b. for flange whizlock nuts and screws - use 135% of
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
Common Hardware Types
Hex Head Capscrew
SAE Grade 2 SAE Grade 5 SAE Grade 8
in/lbs in/lbs
19
2.1
20
2.3
27
3.1
31
3.5
66
7.6 8 10.9 12 16.3
76
8.6 10 13.6 14 19.0
30 31 43 49
in/lbs
3.4
3.5
4.9
5.5
NOTES
torques.
grade 5 torques.
41 43 60 68
Washer
4.6
4.9
6.8
7.7
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
Nominal size
the (8mm metric thread diameter); if a second number is present it represents the
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ), this means the metric thread diameter), the second number,16, represents the
threads per inch, (1.25 thread diameter).
body length of the bolt or screw, 2 inches (50mm).
, meaning the
threads per inch
Nominal size
inside diameter
is 1/2 inch
(distance between threads).
, or body diameter is 1/2 inch (8mm
The final number is the
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
M6 Bolt or Nut
Wrench—10mm
5/16” Bolt or Nut
Wrench—1/2”
M8 Bolt or Nut
Wrench—13mm
3/8” Bolt or Nut
Wrench—9/16”
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
Wrench (Bolt)—5/8” Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
1/2” Bolt or Nut
Wrench—3/4”
M14 Bolt or Nut
Wrench—22 mm
Page 24
Not for
Reproduction
IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS
WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO
MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY
OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS.
BRUTE™ is a trademark of Briggs & Stratton Power Products.
Copyright© 2011 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group.
Briggs & Stratton Power Products Group
12301 W. Wirth Street Wauwatosa, WI, 53222 USA
www.brutepower.com
© Copyright by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
2011
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