5900970
OPERATOR’S
Not for
Reproduction
MANUAL
IS3100Z Series
Zero-Turn Riding Mower
26HP Zero-Turn Rider & Mower Deck
Model No.: Description
5900784 IS3100ZLKAV2661, 26HP, 61” Mower
30HP Zero-Turn Rider & Mower Deck
Model No.: Description
5900785 IS3100ZK3061, 30HP, 61” Mower
5900788 IS3100ZBV3061, 30HP, 61” Mower
32HP Zero-Turn Rider & Mower Deck
Model No.: Description
5900786 IS3100ZBV3261, 32HP, 61” Mower
5900791 IS3100ZBV32/61 AUS/NZ, 32HP,
61” Mower
5900793 IS3100ZBV3261CAL, 32HP, 61” Mower
37HP Zero-Turn Rider & Mower Deck
Model No.: Description
5900794 IS3100ZKAV3761SS, 37HP, 61” Mower
5900872 IS3100ZKAV3761SS, 37HP DFI
61” Mower
5900969 IS3100ZKAV3761, 37HP, 61” Mower
Briggs & Stratton Power Products Group, LLC.
5375 North Main Street
Munnsville, NY 13409
800-933-6175
32HP Zero-Turn Rider
Model No.: Description
5900787 IS3100ZBV32, 32HP
5900792 IS3100ZBV32AUS/NZ, 32HP
37HP Zero-Turn Rider
Model No.: Description
5900795 IS3100ZKAV37SS, 37HP
5900873 IS3100ZKAV37SS, 37HP DFI
5900970 IS3100ZKAV37, 37HP
72” Mower Deck Flat Nosed
Model No.: Description
5901184 3100/72, 72” Mower
5900718 3100/72 AUS/NZ, 72” Mower
72” Mower Deck iCD Slope Nosed
Model No.: Description
5900510 3100/72, 72” Mower
5101937
Rev: F
Thank you for purchasing this quality-built Ferris product. We’re pleased that you’ve
Not for
Reproduction
placed your confidence in the Ferris brand. When operated and maintained according to the
instructions in this manual, your Ferris product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks
associated with this machine and how to avoid them. This machine is designed and intended
to be used and maintained according to the manual and operated by trained professionals for
finish cutting of established lawns and is not intended for any other purpose. It is important
that you read and understand these instructions thoroughly before attempting to start or
operate this equipment. Save these original instructions for future reference.
PRODUCT REFERENCE DATA
Unit Model Number
Mower Deck Model Number
Dealer Name
ENGINE REFERENCE DATA
Engine Make
Engine Type/Spec.
See Page 11 for the location of Identification Numbers
Briggs & Stratton Power Products Group, LLC.
Copyright © 2011 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
The Ferris logo is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
Contact Information:
Briggs & Stratton Power Products Group, LLC.
5375 N. Main St.
Munnsville, NY 13409-4003
(800) 933-6175
www.ferrisindustries.com
Unit SERIAL Number
Mower Deck SERIAL Number
Date Purchased
Engine Model
Engine Code/Serial Number
WARNING
Engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
WARNING
Battery posts, terminals, and related accessories
contain lead and lead compounds—chemicals
known to the State of California to cause cancer
and reproductive harm.
Wash hands after handling.
Table of Contents
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Operator Safety .................................................. 2
Identification Numbers ..........................................11
Safety Decals & Icons ...........................................12
Safety Icons & Interlock System ...........................13
Features & Controls ......................................... 14
Control Functions ..................................................14
Operation ........................................................... 16
General .................................................................16
Checks Before Starting .........................................16
Starting the Engine ...............................................17
Stopping the Rider ................................................17
Pushing the Rider by Hand ...................................17
Zero Turn Driving Practice ....................................18
Mowing ..................................................................20
Mowing Recommendations ...................................20
MowingMethods ....................................................21
Attaching a Trailer .................................................22
Raising & Lowering the Roll Bar ...........................23
Storage .................................................................24
Starting After Long Term Storage .........................24
Regular Maintenance ....................................... 25
Maintenance Schedule .........................................25
Checking Tire Pressures ......................................26
Checking/Adding Fuel ...........................................26
Fuel Filter ..............................................................26
Oil & Filter Change ...............................................26
Check Hydraulic Oil Level .....................................27
Hydraulic Oil Filter Change ...................................27
Cooling System (Liquid Cooled Models Only) ......28
Lubrication ............................................................29
Battery Maintenance .............................................30
Anti-Scalp Deck Casters .......................................30
Servicing the Mower Blades .................................31
Troubleshooting, Adjustments & Service ...... 33
Troubleshooting the Rider ....................................33
Troubleshooting the Mower ..................................34
Troubleshooting Common Cutting Problems ........35
Seat Adjustment ....................................................36
Ground Speed Control Lever Adjustment .............36
Speed Balancing Adjustment ................................37
Neutral Adjustment ...............................................37
Return-To-Neutral Adjustment ..............................38
Parking Brake Adjustment ....................................38
Suspension Adjustment ........................................39
Cutting Height Adjustment ....................................40
Foot Pedal Adjustment .........................................40
Deck Lift Rod Timing Adjustment .........................41
Deck Leveling Adjustment ....................................42
Deck Lift Spring ....................................................42
PTO Clutch Adjustment ........................................43
Blade Brake Check ...............................................44
Hydraulic Pump Drive Belt Replacement .............45
Mower Belt Replacement ......................................46
Battery Service ......................................................48
Specifications ................................................... 49
Slope Identification Guide ............................... 50
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
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Operator Safety
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Read the Manual
Operating Safety
Congratulations on purchasing a superior-quality piece of
lawn and garden equipment. Our products are designed and
manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained.
Reading and understanding this operator’s manual is a way to
train yourself.
Power equipment is only as safe as the operator. If it is misused,
or not properly maintained, it can be dangerous! Remember, you
are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If
you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
The operator’s manual contains important safety
information you need to be aware of BEFORE you
operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the
product’s features and controls, and maintenance
information is included to help you get the most out of
your equipment investment.
Be sure to completely read the Safety Rules and
Information found on the following pages. Also
completely read the Operation section.
Children
Tragic accidents can occur with children. Do
not allow them anywhere near the area of
operation. Children are often attracted to the
unit and mowing activity. Never assume that
children will remain where you last saw them.
If there is a risk that children may enter the
area where you are mowing, have another
responsible adult watch them.
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Operator Safety
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Slope Operation
Operation on slopes can be dangerous. Using the unit on a slope
that is too steep where you do not have adequate wheel traction
(and control) can cause sliding, loss of steering, control, and
possible rollover. You should not operate on a slope greater than
a 5.4 foot rise over a 20 foot length (15 degrees).
Always mow across slopes, not up and down (to maintain traction
on the wheels) and avoid sudden turns or rapid speed changes.
Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact
your ability to safely operate this machine. Operating on wet or
slippery slopes can cause sliding and loss of steering and control.
Do not operate on slopes that are slippery, wet, or have soft soil
conditions.
If you feel unsure about operating the unit on a slope, don’t do it.
It’s not worth the risk.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and
throw debris that could seriously injure a bystander. Be sure to clean
up the area to be mowed and remove objects that could be thrown by
the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge
guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If
someone does enter the area, shut the unit off immediately until they
leave.
This equipment has many moving parts that can injure
you or someone else. However, if you stay in the
operator zone (stay seated in the seat), and follow the
safety rules in this operator’s manual, the unit is safe to
operate.
The mower deck has spinning mower blades that can
amputate hands and feet. Do not allow anyone near the
unit while it is running! Keep safety devices (guards,
shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it
is equipped with an operator-present safety system. Do
NOT attempt to alter or bypass the system. See your
dealer immediately if the system does not pass all the
safety interlock system tests found in this manual.
Moving Parts
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Operator Safety
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Roll Bar Use
Keep the roll bar in the raised position and fasten the
seat belt. There is no roll over protection when the
roll bar is down! Do not jump off if the mower tips (it
is safer to be secured by the seat belt with the roll bar
raised.)
Lower the roll bar only when necessary (such as to
temporarily clear a low overhanging obstacle) and
NEVER remove it. Do NOT use the seat belt when
the roll bar is down. Raise the roll bar as soon as
clearance permits.
Retaining Walls, Drop-
offs, and Water
Retaining walls and drop-offs around steps and
water are a common hazard. Give yourself a
minimum of two mower widths of clearance
around these hazards and hand-trim with a
walk behind mower or string trimmer. Wheels
dropping over retaining walls, edges, ditches,
embankments, or into water can cause rollovers,
which may result in serious injury, death, or
drowning.
Overhead Obstacles
Check for overhead clearances before driving
under any objects. Do not allow the roll bar to
contact low overhanging obstacles such as tree
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branches and guide wires.
Operator Safety
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Fuel and Maintenance
Always disengage all drives, shutoff the engine, and
remove the key before doing any cleaning, refueling, or
servicing.
Gasoline and its vapors are extremely flammable. Do not
smoke while operating or refueling. Do not add fuel while
engine is hot or running. Allow engine to cool for at least
3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage,
or any other enclosed area that is not well ventilated.
Gasoline spills should be cleaned up promptly and before
operation begins.
Gasoline should be stored only in sealed containers
approved for fuel.
Proper maintenance is critical to the safety and
performance of your unit. Keep the unit free of
grass, leaves, and excess oil. Be sure to perform the
maintenance procedures listed in this manual, especially
periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and
away from unventilated areas such as
inside garages or enclosed trailers.
The engine emits poisonous carbon
monoxide gas and prolonged exposure
in an enclosed area can result in
serious injury or death.
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Operator Safety
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Read these safety rules and follow them closely. Failure to obey these rules could result in loss
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
TRAINING
1. Read, understand, and follow all instructions in
the manual and on the unit before starting. If the
operator(s) or mechanic(s) can not read English
it is the owner’s responsibility to explain this
material to them.
2. Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
3. All operators and mechanics should be trained.
The owner is responsible for training the users.
4. Only allow responsible adults, who are familiar
with the instructions, to operate the unit.
5. Never let children or untrained people operate
or service the equipment. Local regulations may
restrict the age of the operator.
6. The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
7. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
PREPARATION
1. Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Use only
accessories and attachments approved by the
manufacturer.
2. Wear appropriate clothing including safety shoes,
safety glasses and ear protection. Long hair,
loose clothing or jewelry may get tangled in
moving parts.
3. Inspect the area where the equipment is to be
used and remove all objects such as rocks, toys
and wire, which can be thrown by the machine.
4. Use extra care when handling gasoline and
other fuels. They are flammable and vapors are
explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
5. Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are
functioning properly.
OPERATION
1. Never run an engine in an enclosed area.
2. Mow only in the daylight or with good artificial
light, keeping away from holes and hidden
hazards.
3. Be sure all drives are in neutral and parking brake
is engaged before starting engine. Only start
engine from the operator’s position. Use seat
belts if provided.
4. Be sure of your footing while using pedestrian
controlled equipment, especially when backing up.
Walk, don’t run. Reduced footing could cause
slipping.
5. Slow down and use extra care on hillsides. Be
sure to travel in the recommended direction on
hillsides. Turf conditions can affect the machines
stability. Use caution when operating near dropoffs.
6. Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while traveling in reverse.
7. Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the
deflector in place.
8. Slow down and use caution when making turns
and when changing directions on slopes.
9. Never raise deck with the blades running.
10. Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop
engine, and remove keys before dismounting.
Keep hands and feet away from the cutting units.
11. Turn off the PTO switch to disengage the blades
when not mowing.
12. Never operate with guards not securely in place.
Be sure all interlocks are attached, adjusted
properly and functioning properly.
13. Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
14. Do not change the engine governor setting or
overspeed the engine.
15. Stop on level ground, lower implements,
disengage drives, engage parking brake, shut off
engine before leaving the operator’s position for
any reason including emptying the grass catchers
or unclogging the chute.
16. Stop equipment and inspect blades after striking
objects or abnormal vibration occurs. Make
necessary repairs before resuming operations.
17. Keep hands and feet away from the cutting units.
18. Look behind and down before backing up to be
sure of a clear path.
19. Never carry passengers and keep pets and
bystanders away.
20. Do not operate the unit while under the influence
of alcohol or drugs.
21. Slow down and use caution when making turns
and crossing roads and sidewalks. Stop blades if
not mowing.
22. Use care when loading or unloading the machine
into a trailer or truck.
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Operator Safety
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23. Use care when approaching blind corners, shrubs,
trees or other objects that may obscure vision.
24. To reduce fire hazard, keep unit free of grass,
leaves & excess oil. Do not stop or park over dry
leaves, grass or combustible materials.
WARNING
It is a violation of California Public Resource
Code, Section 4442, to use or operate the
engine on any forest-covered, brush-covered
or grass-covered land unless the exhaust
system is equipped with a spark arrester,
as defined in Section 4442, maintained in
effective working order. Other states or federal
jurisdictions may have similar laws. Contact
an Authorized Service Dealer to obtain a spark
arrester designed for the exhaust system
installed on this engine.
25. OSHA regulations may require the use of hearing
protection when exposed to sound levels greater
than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels
in excess of 85 dBA at the operator’s
ear and can cause hearing loss
though extended periods of exposure.
Wear hearing protection when operating this
machine.
5. Use extra care with grass catchers or other
6. Keep all movement on the slopes slow and
7. See your authorized dealer for recommendations
Do Not
1. Avoid starting, stopping, or turning on a slope.
2. Do not turn on slopes unless necessary, and then,
3. Do not mow near drop-offs, ditches, or
4. Do not mow on wet grass. Reduced footing or
5. Do not try to stabilize the unit by putting your foot
6. Do not mow excessively steep slopes.
7. Do not use grass catcher on steep slopes.
8. Do not mow slopes if you cannot back up them.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed
2. Follow the manufacturer’s recommendations
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
drive on it.
WARNING
Do not use this machine on slopes greater than
15°.*
Select slow ground speed before driving onto
slope. Use extra caution when operating on
slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and
down, use caution when changing directions
and DO NOT START OR STOP ON SLOPE.
Do
1. Mow across slopes, not up and down.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Watch for holes, ruts, or bumps. Uneven terrain
could overturn the unit. Tall grass can hide
obstacles.
4. Use slow speed. Choose a slow speed so that
*This limit was determined per CEN Standard EN 836:1997, Section
5.2.2 and is based on the EN 836 Stability Test procedure described in
Section 4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the
angle at which machine lift-off occurred in static tests. Actual dynamic
stability may vary depending on operating conditions.
you will not have to stop or change speed while
on the slope.
3. Never allow children or others in or on towed
4. On slopes, the weight of the towed equipment
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the unit and the mowing activity. Never assume that
children will remain where you last saw them.
1. Keep children out of the mowing area and under
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind
4. Never carry children, even with the blade(s) off.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners,
attachments. These can change the stability of
the unit.
gradual. Do not make sudden changes in speed
or direction.
of available weights to improve stability.
If tires lose traction (i.e. machine stops forward
motion on a slope), disengage the blade(s) (PTO)
and drive slow off the slope.
turn slowly and gradually uphill, if possible. Never
mow down slopes.
embankments. The operator could lose footing or
balance or mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an
edge caves in.
traction could cause sliding.
on the ground. (ride-on units)
for towing. Do not attach towed equipment except
at the hitch point.
for weight limit for towed equipment and
towing on slopes. See attaching a trailer under
OPERATION.
equipment.
may cause loss of traction and loss of control.
the watchful care of another responsible adult.
and down for small children.
They may fall off and be seriously injured or
interfere with safe unit operation. Children who
have been given rides in the past may suddenly
appear in the mowing area for another ride and be
run over or backed over by the machine.
shrubs, trees, or other objects that may obscure
vision.
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Operator Safety
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EMISSIONS
1. Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period
and Air Index information on the engine emissions
label.
IGNITION SYSTEM (GASOLINE MODELS)
1. This spark ignition system complies with Canadian
ICES-002.
SERVICE AND MAINTENANCE
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before
refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a
truck bed with a plastic bed liner. Always place
containers on the ground away from your vehicle
before filling.
7. Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment on a trailer
with a portable container, rather than from a
gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing
immediately.
10. Never over-fill the fuel tank. Replace gas cap and
tighten securely.
11. Use extra care in handling gasoline and other
fuels. They are flammable and vapors are
explosive.
12. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps
securely.
Maintenance and Storage
1. Always observe safe refueling and fuel
handling practices when refueling the unit after
transportation or storage.
2. Always follow the engine manual instructions for
storage preparations before storing the unit for
both short and long term periods.
3. Always follow the engine manual instructions for
proper start-up procedures when returning the unit
to service.
4. Never store the machine or fuel container inside
8
where there is an open flame, such as in a water
heater. Allow unit to cool before storing.
5. Shut off fuel while storing or transporting. Do not
store fuel near flames or drain indoors.
6. Keep all hardware, especially blade attachment
bolts, tight and keep all parts in good working
condition. Replace all worn or damaged decals.
7. Never tamper with safety devices. Check their
proper operation regularly.
8. Disengage drives, lower implement, set parking
brake, stop engine and remove key or disconnect
spark plug wire. Wait for all movement to stop
before adjusting, cleaning or repairing.
9. Clean grass and debris from cutting units, drives,
mufflers, and engine to prevent fires. Clean up oil
or fuel spillage.
10. Let engine cool before storing and do not store
near flame.
11. Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
12. Park machine on level ground. Never allow
untrained personnel to service machine.
13. Use jack stands to support components when
required.
14. Carefully release pressure from components with
stored energy.
15. Disconnect battery or remove spark plug wire
before making any repairs. Disconnect the
negative terminal first and the positive last.
Reconnect positive first and negative last.
16. Use care when checking blades. Wrap the
blade(s) or wear gloves, and use caution when
servicing them. Only replace blades. Never
straighten or weld them.
17. Keep hands and feet away from moving parts.
If possible, do not make adjustments with the
engine running.
18. Charge batteries in an open well ventilated area,
away from spark and flames. Unplug charger
before connecting or disconnecting from battery.
Wear protective clothes and use insulated tools.
19. Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
20. Check brake operation frequently. Adjust and
service as required.
21. Use only factory authorized replacement parts
when making repairs.
22. Always comply with factory specifications on all
settings and adjustments.
23. Only authorized service locations should be
utilized for major service and repair requirements.
24. Never attempt to make major repairs on this unit
unless you have been properly trained. Improper
service procedures can result in hazardous
operation, equipment damage and voiding of
manufacturer’s warranty.
25. Units with hydraulic pumps, hoses, or motors:
WARNING: Hydraulic fluid escaping under
pressure may have sufficient force to penetrate
skin and cause serious injury. If foreign fluid is
injected into the skin it must be surgically removed
within a few hours by a doctor familiar with this
form of injury or gangrene may result. Keep body
and hands away from pin holes or nozzles that
eject hydraulic fluid under high pressure. Use
paper or cardboard, and not hands, to search for
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leaks. Make sure all hydraulic fluid connections
are tight and all hydraulic hoses and lines are in
good condition before applying pressure to the
system. If leaks occur, have the unit serviced
immediately by your authorized dealer.
26. WARNING: Stored energy device. Improper
release of springs can result in serious personal
injury. Springs should be removed by an
authorized technician.
27. Models equipped with an engine radiator:
WARNING: Stored energy device. To prevent
serious bodily injury from hot coolant or steam
blow-out, never attempt to remove the radiator
cap while the engine is running. Stop the engine
and wait until it is cool. Even then, use extreme
care when removing the cap.
ROLL BAR INSTRUCTIONS
For models equipped with factory-installed Roll Over
Protection System (ROPS).
WARNING
In order to avoid serious injury or death from
roll over, it is important to follow the warnings
listed below.
OPERATIONAL WARNINGS
• Always use the seat belt when the roll bar is in the
raised position.
• Never use the seat belt when the roll bar is in the
down position.
• Remember there is no roll over protection when
the roll bar is in the down position so it is very
important to always keep the roll bar in the raised
position whenever possible.
• Lower the roll bar to the down position only when
it is absolutely necessary.
• Check for overhead clearances before driving
under any objects. Do not allow roll bar to contact
low overhanging obstacles such as tree branches
and guide wires.
• Never remove the roll bar from the vehicle.
• Do not exceed the machine weight rating of the
roll bar.
• Read and follow all of the instructions shown
below regarding the inspection and maintenance
of the roll bar structure and the seat belt.
INSPECTION OF THE ROLL BAR PROTECTIVE
STRUCTURE
To maintain operator roll over protection and roll bar
effectiveness:
• If a ROLL BAR becomes damaged for any reason,
such as a collision, roll over or impact, the ROLL
BAR must be replaced. Small undetectable
cracks can reduce the effectiveness of the ROLL
BAR. Never weld, straighten, or repair the ROLL
BAR.
• Never alter the ROLL BAR by welding anything to
it or by drilling additional holes.
• BEFORE FIRST TIME USE - Inspect the ROLL
BAR structure and mounting hardware for:
1) Check to make sure the machine GVW (Gross
Vehicle Weight), including attachments,
restrained payload, fuel and operator, is not
in excess of the maximum weight specified on
the ROLL BAR label.
2) Make sure there isn’t any missing, damaged,
or loose mounting hardware.
3) Make sure the ROLL BAR has been correctly
and completely installed.
• EVERY 100 HOURS - Inspect the ROLL BAR
structure and mounting hardware for:
1) Any cracks in the structure (structural members
and/or welds).
2) Significant corrosion on any part of the ROLL
BAR structure or hardware.
3) Missing, damaged, or loose mounting
hardware
4) Mounting hardware that is of a grade lesser
than specified.
5) Machine GVW (Gross Vehicle Weight),
including attachments, restrained payload,
fuel and operator, in excess of the maximum
weight specified on the ROLL BAR label.
6) Any modifications that have been made, such
as unauthorized welds and holes.
7) Any permanent deformation or twisting of the
ROLL BAR structure.
8) That the ROLL BAR label is still in place and is
readable.
WARNING
Failure to properly inspect and maintain the
ROLL BAR protective structure can cause
serious injury or death.
A ROLL BAR, like any other safety device, needs to
be periodically inspected to verify that the integrity of
the device has not been compromised through normal
machine use, misuse, age degradation, modifications,
or a roll over.
• If there is any doubt as to the condition of the
9) That the ROLL BAR on-product warning labels
are still on the ROLL BAR and are readable.
ROLL BAR, remove the machine from service and
contact your dealer for assistance.
9
Operator Safety
Not for
Reproduction
WARNING
Failure to properly inspect and maintain the
seat belt can cause serious injury or death.
INSPECTION AND MAINTENANCE OF
THE ROLL BAR SEAT BELT
• The seat belt like the ROLL BAR, needs to
be periodically inspected to verify that the
integrity has not been compromised through
normal machine use, misuse, age degradation,
modifications, or a roll over. If the seat belt does
not pass all of the following tests, it should be
replaced.
• BEFORE EACH USE – Conduct the following
inspections/maintenance of the seat belt and
retraction mechanism:
1) Check for dirt or debris in the retraction
mechanism. If dirt or debris is found, it should
be removed.
2) Check to make sure the retraction mechanism
retracts easily and completely.
3) Check for damage to any part of the seat belt
such as nicks, cuts, loose stitching, or fraying.
INSPECT BUCKLE
& LATCH
INSPECT WEBBING
4) Check that the buckle and latch operate
properly and that the latch plate is not
excessively worn, deformed, or the buckle is
damaged or cracked. The seat belt should
latch and release easily.
10
Identification Numbers
SAMPLE
Not for
Reproduction
SAMPLE
All Models
When contacting your authorized dealer for
replacement parts, service, or information you
MUST have these numbers.
Record your model/serial number and engine serial
numbers on the space provided for easy access.
These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers,
refer to the engine owner’s manual.
Operator Safety
Identification Tag
11
Operator Safety
Not for
Reproduction
Safety Decals
This unit has been designed and manufactured to
provide you with the safety and reliability you would
expect from an industry leader in outdoor power
equipment manufacturing.
Although reading this manual and the safety
instructions it contains will provide you with the
necessary basic knowledge to operate this equipment
safely and effectively, we have placed several safety
labels on the unit to remind you of this important
information while you are operating your unit.
All DANGER, WARNING, CAUTION and
instructional messages on your rider and mower
should be carefully read and obeyed. Personal bodily
injury can result when these instructions are not
followed. The information is for your safety and it is
important! The safety decals below are on your rider
and mower.
If any of these decals are lost or damaged, replace
them at once. See your local dealer for replacements.
These labels are easily applied and will act as a
constant visual reminder to you, and others who may
use the equipment, to follow the safety instructions
necessary for safe, effective operation.
1
2
3
4
10
7
8
12
6
11
4
1
5
6
2
5
6
7
8
3
12
9
9
10
11
12
www.ferrisindustries.com
Safety Interlock System
Not for
Reproduction
This unit is equipped with safety interlock switches.
These safety systems are present for your safety,
do not attempt to bypass safety switches, and never
tamper with safety devices. Check their operation
regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL
position, OR
• Operator is not on the seat.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the
NEUTRAL position, AND
• Operator is on the seat.
Operator Safety
Safety Icons
The alert symbol is used to identity safety
information about hazards that can result in personal
injury. A signal word (DANGER, WARNING, or
CAUTION) is used with the alert symbol to indicate
the likelihood and the potential severity of the injury.
In addition, a hazard icon may be used to represent
the type of hazard. An explanation of hazard levels
and icons are as follows:
DANGER
This indicates a hazard which, if not avoided, will
result in serious injury or death.
WARNING
This indicates a hazard which, if not avoided, could
result in serial injury or death.
CAUTION
This indicates a hazard which, if not avoided, might
result in minor or moderate injury.
CAUTION or NOTICE
These messages presented without the alert symbol
indicate a situation where the unit or property could
be damaged.
North American Safety Icons
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake
disengaged.
• Operator moves motion control handles inward
before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come
to a complete stop within seven (7) seconds after
electric PTO switch is turned off (or operator rises off
seat). If mower drive belt does not stop within seven
(7) seconds, see the PTO Clutch Adjustment section.
NOTE: Once the engine has stopped, PTO switch
must be turned off, parking brake must be engaged,
and the motion control handles must be locked in the
NEUTRAL position after the operator returns to the
seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under
no circumstance should you attempt to defeat
the purpose of the safety interlock system.
Alert Toxic Fumes
Fire Hazard
Rollover
Hazard
Hot Surface
Amputation
Rotating Parts
Thrown
Objects
Protective
Wear
Gear
Read the
Manual
Amputation
Hand in Blade
Maintain a
Safe Distance
Pinch Point
Open Flame
Hazard
Amputation
Foot in Blade
Keep Children
Away
Overhead
Obstacles
13
Features & Controls
Not for
Reproduction
Features and Controls
Control Functions
The information below briefly describes the function of individual controls. Starting, stopping, driving, and
mowing require the combined use of several controls applied in specific sequences. To learn what combination
and sequence of controls to use for various tasks see the OPERATION section.
Ground Speed Levers
These levers control the ground speed of the rider.
The left lever controls the left rear drive wheel and
the right controls the right rear drive wheel.
Moving a lever forward increases the FORWARD
speed of the associated wheel, and pulling back on a
lever increases the REVERSE speed.
Note: The further a lever is moved away from the
neutral position the faster the drive wheel will turn.
See the Operating the Zero Turn Rider section for
steering instructions.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move
the lever forward, position the seat as desired, and
release the lever to lock the seat in position.
Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers
the electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN
position with the engine stopped–this drains the
battery.
14
www.ferrisindustries.com
Features & Controls
Not for
Reproduction
PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage the mower, and push
DOWN to disengage the mower.
Throttle Control
Moving the throttle control fully forward is FULL
throttle position. Always operate the unit at FULL
throttle when mowing.
Choke
Close the choke for cold starting. Open the choke
once the engine starts. A warm engine may not
require choking. Pull the knob UP to close the choke.
Push to knob DOWN to open the choke.
Parking Brake
DISENGAGE Releases the parking brake.
Fuel Tank Cap
To remove the cap, turn counterclockwise.
Fuel Level Gauge
Displays the fuel level in the tank.
Water Temperature Gauge
(Liquid Cooled Model only)
Measures the engine coolant temperature.
37HP Kawasaki DFI Models Control Panel
ENGAGE Locks the parking brake.
Pull the parking brake lever back to engage the
parking brake. Move the lever fully forward to
disengage the parking brake. NOTE: To start the unit
the parking brake must be engaged.
Deck Lift Pedal, Cutting
Height Adjustment Pin & Deck Lift Lock
Lever
These control the cutting height of the mower deck.
Depress the pedal until it locks into the 5” (12,7cm)
position. Place the adjustment pin in the desired
cutting height and release the lift lock lever.
Hour Meter
Measures the time of the PTO being engaged. The
hour meter measures the number of hours the PTO
has been engaged.
Note: The hour meter will register the passage of time
only when the PTO is engaged. The hour meter has
a self contained power source so the total hours are
always visible.
X
XX
X
Throttle Control
Pressing the throttle control rocker switch forward will
increase the throttle position. Pressing the throttle
control rocker switch backwards will decrease the
throttle position. Always operate the unit at FULL
throttle when mowing.
Malfunction Indicator Lamp
The malfunction indicator lamp detects problems with
the engine. If the malfunction indicator lamp begins to
flash in a sequence while you are operating the unit,
see the engine operator’s manual.
15
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