Briggs & Stratton 5900760, 355Z, ZT2450, 5900777, 5900685 User Manual

...
OPERATOR’S
Not for
Reproduction
MANUAL
24HP Zero-Turn Riders
Simplicity ZT3000 Mfg. No. Description
5900660 ZT3000B2444, Simplicity 24HP B&S ZT3000 Zero-Turn Rider with 44” Mower 5900662 ZT3000B2450, Simplicity 24HP B&S ZT3000 Zero-Turn Rider with 50” Mower 5900684 ZT3000B2450CE, Simplicity 24HP B&S ZT3000 Zero-Turn Rider with 50” Mower (CE/Export) 5900773 ZT3000B2446, Simplicity 24HP B&S ZT3000 Zero-Turn Rider with 46” Mower
5900681 355ZB2444, Snapper 24HP B&S 355Z Zero-Turn Rider with 44” Mower 5900682 355ZB2450, Snapper 24HP B&S 355Z Zero-Turn Rider with 50” Mower 5900685 355ZB2450CE, Snapper 24HP B&S 355Z Zero-Turn Rider with 50” Mower (CE/Export) 5900768 355ZB2654 DLR, Snapper 26HP B&S 355Z Zero-Turn Rider with 54” Mower 5900775 355ZB2446, Snapper 24HP B&S 355Z Zero-Tero Rider with 46” Mower
5900760 360ZB2450CE, Snapper 24HP B&S 360Z Zero-Turn Rider with 50” Mower (CE/Export)
Massey Ferguson ZT2450 Mfg. No Description
5900777 ZT2450B2450, Massey Ferguson 24HP B&S ZT2450 Zero-Turn Rider with 50” Mower
Form No. 5101066
Revision G
Rev.Date 07/2010
TP 100-7327-G-CH-SMN
Thank you for purchasing this quality-built product. We’re pleased that you’ve placed your confidence in the
Not for
Reproduction
Simplicity and Snapper brand. When operated and maintained according to the instructions in this manual, your product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.
Save these instructions for future reference.
PRODUCT REFERENCE DATA
Unit Model Number Unit SERIAL Number
Mower Deck Model Number Mower Deck SERIAL Number
Dealer Name Date Purchased
ENGINE REFERENCE DATA
Engine Make Engine Model
Engine Type/Spec. Engine Code/Serial Number
See Page 8 for the location of Identification Numbers
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Battery posts, terminals, and related accessories contain lead and lead compounds — chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling
Briggs & Stratton Power Products Group, LLC. Copyright © 2009 Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved.
SIMPLICITY is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA.
Contact Information:
Simplicity Manufacturing, Inc.
P.O. Box 702 Milwaukee, WI 53201-0702 1-800-837-6836 Simplicitymfg.com
SNAPPER is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA.
Contact Information:
Snapper Products
535 Macon St. McDonough, GA 30253 1-800-837-6836 Snapper.com
MASSEY FERGUSON is a trademark of AGCO Corporation. Used under license.
Contact Information:
Massey Ferguson Lawn and Garden
Simplicity Manufacturing, Inc. P.O. Box 997 500 N. Spring St. Port Washington, WI 53074-0997 1-800-837-6836 MasseyLawn.com
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Table of Contents
Not for
Reproduction
Safety Rules & Information ................................ 2
Identification Numbers ............................................8
Safety Decals ..........................................................9
Safety Interlock System ........................................10
Safety Icons ..........................................................11
Features & Controls ......................................... 12
Control Functions ..................................................12
Operation ........................................................... 14
General Operating Safety .....................................14
Checks Before Starting .........................................14
Starting the Engine ...............................................15
Stopping the Rider & Engine .................................15
Pushing the Rider by Hand ...................................15
Zero Turn Driving Practice ....................................16
Mower Removal & Installation ..............................18
Mowing ..................................................................20
Mowing Recommendations ...................................20
Mowing Methods ...................................................21
Attaching a Trailer .................................................22
Regular Maintenance ....................................... 23
Schedule ...............................................................23
Lubrication ............................................................24
Servicing the Mower Blades .................................25
Checking Tire Pressures .......................................27
Adding Fuel ...........................................................27
Fuel Filter ..............................................................27
Check Engine Oil & Filter ......................................28
Engine Maintenance .............................................28
Inspect Muffler & Spark Arrester ...........................28
Check/Fill Transmission Oil ..................................29
Transmission Oil Filter Change .............................29
Battery Maintenance .............................................30
Storage .................................................................30
Troubleshooting, Adjustments & Service ...... 31
Troubleshooting the Rider .....................................31
Troubleshooting the Mower ..................................32
Common Cutting Problems ...................................33
Seat Adjustment ....................................................34
Ground Speed Control Lever Adjustment .............34
Speed Balancing Adjustment ................................35
Cutting Height Adjustment ....................................35
Neutral Adjustment ...............................................35
Parking Brake Adjustment ....................................36
Suspension Adjustment ........................................36
PTO Clutch Adjustment ........................................37
Blade Brake Check ...............................................37
Mower Deck Leveling ............................................38
Roller Bar Leveling ................................................39
Mower Belt Replacement ......................................39
Hydraulic Pump Drive Belt Replacement ..............41
Battery Charging ...................................................41
Mower Deck Washout Port ...................................42
Specifications ................................................... 43
Technical Manuals ............................................ 43
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
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Safety Rules & Information
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Reproduction
Read the Manual
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
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Safety Rules & Information
Not for
Reproduction
Slope Operation
Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a
5.4 foot rise over a 20 foot length (15 degrees).
Always mow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact your ability to safely operate this machine. Operating on wet or slippery slopes can cause sliding and loss of steering and control. Do not operate on slopes that are slippery, wet, or have soft soil conditions.
If you feel unsure about operating the unit on a slope, don’t do it. It’s not worth the risk.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
This equipment has many moving parts that can injure you or someone else. However, if you stay in the operator zone (stay seated in the seat), and follow the safety rules in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the unit while it is running! Keep safety devices (guards, shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is equipped with an operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Moving Parts
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Safety Rules & Information
Not for
Reproduction
Retaining Walls, Drop-offs, and Water
Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing.
Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills should be cleaned up promptly and before operation begins.
Gasoline should be stored only in sealed containers approved for fuel.
Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
Only operate this unit outdoors and away from
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unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death.
Enclosed Areas
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Safety Rules & Information
Not for
Reproduction
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mowing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.
8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place and operational.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disengage the blades (PTO), set parking brake, stop engine, and remove keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of alcohol or drugs.
15 Watch for traffic when operating near or crossing
roadways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the blades (PTO), stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
WARNING
It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
28. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period.
CAUTION
This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.
Wear hearing protection when operating this machine.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water
heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
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Safety Rules and Information
Not for
Reproduction
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow across slopes, not up and down.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope.
6. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
7. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes.
8. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
9. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
10. Do not use grass catchers on steep slopes.
11. Do not mow slopes if you cannot back up them.
12. See your authorized dealer/retailer for recommendations of wheel weights or counterweights to improve stability.
13. Remove obstacles such as rocks, tree limbs, etc.
14. Use slow speed. Tires may lose traction on slopes even though the brakes are functioning properly.
15. Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes.
WARNING
Do not use this machine on slopes greater than 15°.*
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catchers.
Mow across the face of slopes, not up and down,use caution when changing directions and DO NOT START OR STOP ON SLOPE.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
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*This limit was determined per CEN Standard EN 836:1997, Section 5.2.2 and is based on the EN 836 Stability Test procedure described in Section 4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the angle at which machine lift-off occurred in static tests. Actual dynamic stability may vary depending on operating conditions.
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Safety Rules & Information
Not for
Reproduction
SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps securely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. and remove any fuel-soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine running.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel
line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/ fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Maintain or replace safety and instruction labels as necessary.
16. Use only factory authorized replacement parts when making repairs.
17. Always comply with factory specifications on all settings and adjustments.
18. Only authorized service locations should be utilized for major service and repair requirements.
19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
21. Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
24. Units with hydraulic pumps, hoses, or motors: WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.
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Identification Numbers
SAMPLE
SAMPLE
Not for
Reproduction
Identification Tags
SAMPLE
North American / CE Models
SAMPLE
Model xxxxxxx
xxxxxxxxxxxxxxxxxxxx
Serial xxxxxxxxxx
BRIGGS & STRATTON CORP. POWER PRODUCTS GROUP, LLC MILWAUKEE, WI 53201 USA
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
CE Models: Place the extra copy of the identification tag in the manual
XXX
20xx
kg:
xxx
kW:
x.xx
xxxx
max
CE Models (Only)
Unit ID Tag
Mower ID Tag
CE Identification Tag Markings
A. Manufacturer’s Identification Number B. Product Description C. Serial Number D. Manufacturer’s Address E. CE Compliance Logo F. Year of Manufacture G. Maximum Engine Speed in Rotations per Minute H. Power Rating in Kilowatts I. Mass of Unit in Kilograms J. Sound Power in Decibels *
This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 2004/108/EEC
* Tested according to 2000/14/EC
A
B
C
Model xxxxxxx
xxxxxxxxxxxxxxxxxxxx
Serial xxxxxxxxxx
BRIGGS & STRATTON CORP. POWER PRODUCTS GROUP, LLC MILWAUKEE, WI 53201 USA
D
J
XXX
kg:
xxx
kW:
x.xx
xxxx
20xx
E
F
max
G
I
H
8
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Safety Decals
Not for
Reproduction
Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
USA Models
1
2
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
1
2
2,3
3
3
CE Export Models
1
1
2
2,3
3
AMPUTATION AND THROWN
OBJECTS HAZARD
To avoid injury from rotating blades, stay clear of deck edge and keep others away. Do not mow without discharge chute or entire grass catcher in place.
5100137 A
5101233
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Safety Interlock System
Not for
Reproduction
NORTH AMERICAN MODELS ONLY:
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Ground speed control levers are not in the NEUTRAL position.
Test 2 — Engine SHOULD crank and start if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Ground speed control levers are locked in the NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disengaged.
• Operator moves ground speed control levers out of their neutral positions before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five (5) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five (5) seconds, see your dealer.
EXPORT MODELS ONLY:
Safety Interlock System
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Ground speed control levers are not in the NEUTRAL position.
Test 2 — Engine SHOULD crank and start if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Ground speed control levers are locked in the NEUTRAL position, AND
• Operator is in seat.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat under any condition.
• Operator moves ground speed control levers out of their neutral positions before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five (5) seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five (5) seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
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must be turned off, parking brake must be engaged, and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
WARNING
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Safety Icons
Not for
Reproduction
Safety Icons
The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard icon may be used to represent the type of hazard. An explanation of hazard levels and icons are as follows:
DANGER
This indicates a hazard which, if not avoided, will result in serious injury or death.
WARNING
This indicates a hazard which, if not avoided, could result in serial injury or death.
CAUTION
This indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION or NOTICE
These messages presented without the alert symbol indicate a situation where the unit or property could be damaged.
North American Safety Icons
Hazard
Alert
Toxic Fumes
Read the Manual
Open flame hazard
Fire Hazard
Amputation Rotating Parts
Amputation Hand in Blade
Rollover Hazard
Safety Icon
Amputation Foot in Blade
Overhead Obstacles
Hazard
Thrown Objects
Maintain a safe distance
Keep children away
Hot surface
Wear Protective Gear
Pinch Point
Safety Icon
CE Export Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Warning: Remove Key Before Servicing.
Remove the key and consult technical literature before performing repairs or maintenance.
Danger: Machine Rollover.
Operating on steep slopes can cause sliding and loss of steering, control and rollover. Do not use this machine on slopes greater than 15°. This limit was determined per CEN Standard EN 836:1997, Section 5.2.2 and is based on the EN 836 Stability Test procedure described in Section 4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the angle at which machine lift-off occurred in static tests. Actual dynamic stability may vary depending on operating conditions.
Danger: Machine Rollover.
Do not operate on any slopes when wet or slippery. Do not operate near drop-offs or near water.
Danger: Dismemberment.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
Danger: Dismemberment.
This mower deck can amputate limbs. Keep hands and feet away from blades.
Danger: Dismemberment.
This machine can crush and cut. Keep hands away from belts and pulleys.
Danger: Carbon Monoxide Poisoning.
Do not operate the engine in an unventilated area.
Danger: Fire Hazard.
Keep unit free of grass, leaves and excess oil. Do not add fuel while engine is hot or running. Stop engine and allow to cool for at least 3 minutes prior to adding fuel. Do not add fuel indoors, in an enclosed trailer, garage or other enclosed areas. Clean up spilled fuel. Do not smoke while operating this machine.
Warning: Hot Surface
Avoid contact with engine and hot surfaces. Wait for unit to cool before touching.
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Features & Controls
Not for
Reproduction
Control Functions
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Ground Speed Control Levers
These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increases the REVERSE speed.
The further a lever is moved away from the neutral position the faster the drive wheel will turn.
See the OPERATION section for steering instructions.
Throttle Control
The throttle controls engine speed. Move the throttle forward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require choking. Move the lever forward to close the choke. Move the lever back to open the choke.
Ignition Switch
The ignition switch starts and stops the engine; it has three positions:
OFF Stops the engine and shuts off the electrical system.
RUN Allows the engine to run and powers the electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.
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Features & Controls
Not for
Reproduction
Hour Meter
The hour meter measures the number of hours the key has been in the RUN position.
Note: The hour meter will register the passage of time when the key is in the RUN position, even if the engine is not running. The hour meter has a self contained power source so the total hours are always visible.
PTO Switch
The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage. Note that the operator must be seated firmly in the rider seat for the PTO to function.
Transmission Oil Fill
Transmission oil is added through the transmission oil reservoirs. It also serves as extra holding capacity for oil as the transmissions heat up and the oil expands. See CHECK TRANSMISSION OIL LEVEL for oil level check and fill procedures.
Fuel Tank
Fuel Level Gauge
To remove the cap, turn counterclockwise. The fuel gauge is mounted in the fuel tank and indicates the amount of fuel in the tank.
Mower Height of Cut Adjustment &
Attachment Lift Control Lever
To adjust cutting height, pull the large lever back fully to lock the control in the attachment raised transport position. Position the cutting height selector pin on the appropriate hole to achieve the desired cutting height. Pull back on the small lift latch lever and large lever simultaneously, and lower the mower into cutting position.
For attachment transport lift, pull the large lift lever back fully to lock the control in the attachment raised transport position.
Parking Brake
Transmission Release Levers
The transmission release levers deactivate the transmissions so that the unit can be pushed by hand. See PUSHING THE UNIT BY HAND for operational information.
Seat Adjustment Lever
The seat can be adjusted forward and backward. Move the adjustment lever towards the left, slide the seat to the desired position, and release the lever.
DISENGAGE Releases the parking brake.
ENGAGE Locks the parking brake.
Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake. NOTE: To start the unit
the parking brake must be engaged.
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