Briggs & Stratton 5900692, 5900664 User Manual

7/2007 1

5101092

Rev No. 02

TP 300-7333-02-M2-SP

Dealer Setup & Adjustment Instructions

S200X - 25HP, 27HP & 32HP

61” & 72” Mower Deck

TABLE OF CONTENTS:

SETUP PROCEDURES

Quick Setup List ................................................................2

Uncrating............................................................................3

Battery Installation ............................................................3

Tractor Assembly ..............................................................4

Motion Control Handle Assembly ....................................4

Seat Assembly .................................................................4

Roll Bar Assembly.............................................................5

Check Fluid levels .............................................................6

Check Engine Oil Level ...................................................6

Check Hydraulic Oil Level................................................6

Check Tire Pressure..........................................................6

Mower Assembly ...............................................................7

Check Torque - Mower Blades ........................................7

Install Deck Pusher Bars (72” Models) ...........................7

Install The Mower Deck (72” Models)..............................8

Check Deck Rod Timing ...................................................9

Deck Leveling Adjustment .............................................10

Check Deck Drive Belt ....................................................11

Lubrication .......................................................................12

Adding Fuel......................................................................13

Starting The Engine ........................................................13

Perform Safety Checks ...................................................14

Functional Tests.............................................................14

Safety Interlock System .................................................14

ADJUSTMENT PROCEDURES

Seat Adjustment ..............................................................15

Seat Adjustment (Suspension Seat)..............................15

Motion Control Handle Adjustment ...............................16

Return-To-Neutral Adjustment .......................................17

Neutral Adjustment .........................................................17

Parking Brake Adjustment .............................................18

ATTENTION SETUP PERSONNEL:

Sections and items denoted by the Setup symbol provide the information necessary to fully assemble, test, and prepare the units described above for delivery to your customers.

A Quick Setup List

is provided on page 2 of this booklet to help you identify and check that the items have been performed.

Additional information concerning functional tests, general adjustment procedures, and the location of normal lubrication points are included in these

instructions. Although all required lubrication and normal adjustments on factory-assembled components are done at the factory, this additional information is provided to assist you in ensuring that each unit is delivered to the customer in proper working order.

The safety warnings provided in this guide and in

the operator's manual included with the unit contain

important information that must be obeyed when

assembling, setting-up, operating, servicing, transporting, or storing the unit. These warnings are highlighted by the safety alert triangle symbol shown above, which signifies that an important safety message is being provided.

You must read, understand, and follow these warnings and instructions, and use safe shop and work practices at all times while working on or around this unit and all other outdoor power equipment.

Model No. Description

5900664 S200XKAV2561, 25HP Kawasaki w/ 61” Mower 5900692 S200XK2761, w/ 27HP Kohler & 61” Mower 5900695 S200XKAV2761 S/S, 27 Kawasaki w/61” Mower 5900693 S200XBV32 S/S, 32 B&S w/61” Mower 5900694 S200X/72, 72” Mower Deck

This Dealer Setup Instruction covers the following products:

S200X 25HP & 27HP - 61” Mower Deck

TP 300-7333-02-M2-SP

7/20072

Quick Setup List -

Page Setup Procedure Steps to Perform

3 Uncrating ❏ Remove Crate & Banding.

❏ Loosen Hydraulic Release Valves. ❏ Release Parking Brake and Roll Tractor forward off skid. ❏ Tighten Hydraulic Release Valves.

3 Battery Installation ❏ Install Battery.

4 Tractor Assembly ❏ Assemble the Motion Control Handles.

❏ Assemble the Seat.

5 Roll Bar Assembly ❏ Install the Roll Bar.

6 Check Fluid Levels ❏ Check Engine Oil level.

❏ Check Hydraulic Oil level. ❏ Check Tire Pressure

7 Mower Assembly ❏ Check Blade Bolt Torque.

❏ Install Deck Pusher Bars (72” Models). ❏ Install the Mower Deck (72” Models). ❏ Check & Adjust Deck Lift Rod Timing. ❏ Check & Level Mower Deck. ❏ Check Deck Drive Belt.

12 Lubrication & ❏ Lubricate all grease & oil points.

Fuel Preparation ❏ Add fuel.

❏ Start the Engine.

14 SAFETY CHECKS ❏ Check for LOOSE HARDWARE.

❏ Check all OPERA

TOR CONTROLS.

❏ Perform SAFETY INTERLOCK SYSTEM CHECK

S200X 25HP & 27HP - 61” Mower Deck

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TP 300-7333-02-M2-SP

Uncrating

1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove shrink-wrap plastic.

2. Cut nylon banding from front of the frame and rear rear bumper.

3. Open the hydraulic release valves. To open the release valves, turn the release valve, which is located on front of the pump, counter-clockwise 2 full turns MAX

. See Figure 1 for valve location.

4. Push down on the parking brake lever (A, Figure 2) to release the parking brake.

5. Be sure there are no nails or sharp objects on the bottom skid to puncture the tractor’s tires. Roll the tractor forward off the bottom skid.

6. After moving the tractor, re-engage the pumps (drive position) by turning the release valves clockwise and tighten to 80-120 in/lbs (9-13.5 N.m.).

IMPORTANT NOTE

When cutting crate from bottom skid, use caution around tractor tires and mower rollers.

Figure 2. Disengaging the Parking Brake (lever shown in disengaged position) A. Parking Brake Lever

Figure 1. Hydraulic System By-Pass A. Hydraulic Release Valve

(left-hand pump shown)

Figure 3. Connect the Battery A. Positive (+) Cable & Terminal B. Negative (-) Cable & Terminal

Battery Installation

Connect Battery

1. Connect the red positive battery cable (B, Figure 3) to the positive battery post.

2. Connect the black negative battery cable (A) to the negative battery post.

WARNING

BATTERY SAFETY RULES

• Battery acid causes severe burns. Avoid contact with skin.

• Wear eye protection while handling the battery.

• To avoid an explosion, keep flames and sparks away from the battery, especially while charging.

• When installing the battery cables, CONNECT THE POSITIVE (+) CABLE FIRST and the negative (-) cable last. If not done in this order, the positive terminal can be shorted to the frame by a tool.

S200X 25HP & 27HP - 61” Mower Deck

TP 300-7333-02-M2-SP

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Tractor Assembly

Motion Control Handle Assembly

1. Remove the handles and mounting hardware from the handle bar box.

2. Install the ground speed control handles (A, Figure 4) onto the control lever base using the 5/16-18 x 3/4” bolts, 5/16” lock washers and 5/16” flat washers (B, C, & D). Prior to tightening the bolts, align the handles with each other.

NOTE: There is a LEFT-HAND and a RIGHT-HAND control handle. When assembled to the base, the handle base should be pointing towards the rear as shown in Figure 4.

Seat Assembly

1. Unpack the seat.

2. Install the seat onto the seat mount plate and secure with the 5/16-18 nylock flange nuts (A, Figure 5).

Figure 4. Install the Control Handle(s) A. Control Handle B. 5/16-18 x 3/4” Bolt(s) C. 5/16” Lock Washer(s) D. 5/16” Flat Washer(s)

Figure 5. Install the Seat A. 5/16-18 Nylock Flange Nuts

S200X 25HP & 27HP - 61” Mower Deck

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TP 300-7333-02-M2-SP

Roll Bar Installation

Install the Roll Bar

1. Unpack the roll bar and hardware from the box.

2. Place the roll bar in to the roll bar pockets (A, Figure

6) on the frame. Refer to Figure 7 for the correct roll bar orientation.

3. Install the allen head bolt with a flat washer through the bottom hole of the roll bar pocket and roll bar from the rear of the machine. Secure with a flat washer and the center lock nut. Repeat for the other side.

4. Install the hex head bolt with washer through the top hole of the roll bar pocket and roll bar from the rear of the machine. Secure with a flat washer and the center lock nut. Repeat for the other side.

5. Tighten installation hardware to 80 ft/lbs (108 Nm) of torque.

Figure 6. Roll Bar Pocket (Left Side Shown) A. Roll Bar Pocket

Figure 7. Roll Bar Orientation

S200X 25HP & 27HP - 61” Mower Deck

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Check Fluid Levels

Check the Engine Oil Level

1. Use the dipstick (A, Figure 8) to check the engine oil level. If necessary add engine oil. Check the engine manufacturer’s owner’s manual for the oil recommendations.

Check the Hydraulic Oil Level

NOTE: Do not open the hydraulic reservoir unless oil is being added.

1. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck of the reservoir is free of dust, dirt, or other debris.

2. Unscrew the reservoir cap (B, Figure 9).

3. Look down the filler neck of the hydraulic oil reservoir (A) and observe the oil level. When cold, the oil level should be approximately 4” (10 cm) below top of the filler neck.

4. If necessary, add SAE 20W-50 motor oil.

5. Reinstall the reservoir cap.

Figure 10. Checking Tire Pressure

Tire Pressure

Front 25 psi (1,72 bar)

Rear 15 psi (1,03 bar)

Check Tire Pressures

Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve the cut quality, and extend the tire life.

Figure 8. Pre-start Checks A. Crankcase Oil Fill

Figure 9. Checking the Hydraulic Oil Level A. Hydraulic Oil Reservoir B. Reservoir Cap

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