Briggs & Stratton 543200 User Manual

Page 1
REPLACES FORM MS3322 12/02/2006
Illustrated Parts List
Model Series
543200
AIR COOLED/GASEOUS
TYPE NUMBERS
0078, 0100, 0111, 0112, 0115.
TABLE OF CONTENTS
Air Cleaner 6. . . . . . . . . . . . . . . . . . . . . . . . .
Alternator 8. . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Housing 7. . . . . . . . . . . . . . . . . . . . .
Camshaft 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Carburetor 5. . . . . . . . . . . . . . . . . . . . . . . . .
Controls 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Cover/Sump 4. . . . . . . . . . . . .
Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head/Valves 3. . . . . . . . . . . . . . . .
Electric Starter 8. . . . . . . . . . . . . . . . . . . . . .
Engine Gasket Set 2. . . . . . . . . . . . . . . . . .
Exhaust 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Manifold 4. . . . . . . . . . . . . . . . . . . . .
Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . . .
Pistons/Rings/Connecting Rods 2. . . . .
Springs 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Gasket Set 3. . . . . . . . . . . . . . . . . . . .
FORM MS3322 06/08/2007
543200
PRINTED IN U.S.A.
All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation.
COPYRIGHT by BRIGGS & STRATTON CORPORATION
Page 2
543200
1
718
718A
404
615A
691
1330 REPAIR MANUAL1058 OPERATOR’S MANUAL
1319 WARNING LABEL
1013A
417
829
3
1399
400
1155
601A
439
1398
1400
448
1373
1366
186
15
1374
616
239
1013
3
7
12
1027
REQUIRED when replacing parts with warning labels affixed.
358 ENGINE GASKET SET
20
51
51A
163
163A
163B
273
404
439
468
691
868
883
1022
46
16
741
146
29
32
28
27
25
26
27
27
33222 Assemblies include all parts shown in frames. 06/08/2007
2
Page 3
1095 VALVE GASKET SET
543200
1023
7
51A
11
601
1263
51
868
708
883
1022
1375
708
1022
1376
1023A
21
580
914
383
337
635
5
33
42
34
42
45
871
1022
1100
1029
40
35
36
868
7
1026
798
192
13
806
1077
33223 Assemblies include all parts shown in frames. 06/08/2007
3
Page 4
543200
523
51
50
290
431
98
290A
51A
51A
122
51A
1174
1130
18
20
439
12
219
220
615
221
1017
1024
596
479
965
273
468
750
22
33224 Assemblies include all parts shown in frames. 06/08/2007
4
Page 5
125
543200
222
51A
889
265
1068
267
188
813
227
562
278
505
232
202
209
33225 Assemblies include all parts shown in frames. 06/08/2007
5
Page 6
543200
467
968
467A
643
967
646
161
365
445
534
711
996
163A
431A
167
163A
163
163B
607
607A
33226 Assemblies include all parts shown in frames. 06/08/2007
6
Page 7
543200
74
73
1332
73A
1332
1036 EMISSIONS LABEL
363
1372
890
23
24
1005
1006
75
332
75A
332A
1070
1070A
652
890A
304
506
1335
879
668
1212
1334A
1371
215B
1369
1370
1334A
215D
215A
1334B
215
1334C
1334
215C
573
197
33227 Assemblies include all parts shown in frames. 06/08/2007
7
Page 8
543200
474
877
1054
789
789A
501
1119
526
728
587
527
344
635
333
920
851
892
990
500
664
1009
725
334
300
309
883
613
613A
883
33228 Assemblies include all parts shown in frames. 06/08/2007
8
Page 9
543200
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 843286 Cylinder Assembly
(Used After Code Date
06083100). Used on Type No(s). 0078, 0100, 0112,
0115.
−−−−−− Note −−−−−− 809971 Cylinder
Assembly (Used Before Code Date 06090100). Used on Type No(s). 0078, 0100, 0112,
0115. 843287 Cylinder Assembly Used on Type No(s).
0111.
3 841596 SealOil
(Magneto Side)
5 842180 HeadCylinder
(Cylinder #1)
−−−−−− Note −−−−−− 842181 HeadCylinder
(Cylinder #2)
7 809730 GasketCylinder Head 11 809736 TubeBreather 12 809727 GasketCrankcase 13 809784 Screw
(Cylinder Head)
15 807392 PlugOil Drain 16 843288 Crankshaft
(Used After Code Date
06083100).
−−−−−− Note −−−−−− 841683 Crankshaft
(Used Before Code Date 06090100).
18 842458 CoverCrankcase 20 841596 SealOil
(PTO Side)
21 809895 CapOil Fill 22 807362 Screw
(Crankcase Cover/Sump)
23 842182 Flywheel 24 222698S KeyFlywheel 25 809790 Piston Assembly
−−−−−− Note −−−−−− 841931 Piston
Assembly (.020” Oversize)
26 809972 Ring Set
−−−−−− Note −−−−−− 841932 Ring Set
(.020” Oversize)
27 807351 LockPiston Pin 28 807361 PinPiston 29 809275 RodConnecting 32 807363 Screw
(Connecting Rod)
33 842154 ValveExhaust 34 809902 ValveIntake 35 809374 SpringValve
(Intake)
36 809374 SpringValve
(Exhaust)
40 807492 RetainerValve 42 807683 KeeperValve 45 809785 TappetValve 46 809879 Camshaft 50 841591 ManifoldIntake 51 841592 GasketIntake
(Used After Code Date
04031100).
−−−−−− Note −−−−−− 809871 Gasket
Intake (Used Before Code Date 04031200).
51A 809910 GasketIntake
73 841840 ScreenRotating
(Used After Code Date
05100900).
73A 809945 ScreenRotating
(Used Before Code Date 05101000).
74 809947 Screw
(Rotating Screen)
75 691056 Washer
(Flywheel) (Used Before Code Date 05051100().
75A 842548 Washer
(Flywheel) (Used After Code Date
05051000).
98 841842 KitIdle Speed
122 843268 SpacerCarburetor
(Used After Code Date
06080800).
−−−−−− Note −−−−−− 809880 Spacer
Carburetor (Used Before Code Date 06080900).
125 842183 Carburetor 146 691639 KeyTiming 161 843118 BaseAir Cleaner
(Used After Code Date
06062200).
−−−−−− Note −−−−−− 841851 Base
Air Cleaner (Used Before Code Date 06062300).
163 807375 GasketAir Cleaner
163A 841852 GasketAir Cleaner
(Used Before Code Date 06062300).
163B 843117 GasketAir Cleaner
(Used After Code Date
06062200).
167 841855 SealAir Cleaner Nut 186 841511 ConnectorHose
(Oil Cooler Diverter)
188 692539 Screw
(Control Bracket)
192 690083 AdjusterRocker Arm 197 692539 Screw
(Back Plate)
202 841322 LinkMechanical
Governor
209 841500 SpringGovernor
(Purple) Used on Type No(s). 0078, 0100, 0111.
−−−−−− Note −−−−−− 842049 Spring
Governor (Red) Used on Type No(s). 0112, 0115.
215 809728 GuideAir
(Cylinder #1)
215A 809737 GuideAir
(Cylinder #2)
215B 809897 GuideAir
(Cylinder #2)
215C 809738 GuideAir
(Cylinder #1)
215D 809739 GuideAir
(Valley)
219 809426 GearGovernor 220 841608 Washer
(Governor Gear)
Engine Gasket Set Reference 358 Carburetor Overhaul Kit Reference 121
Valve Gasket Set Reference 1095
33229 Assemblies include all parts shown in frames. 06/08/2007
9
Page 10
543200
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
221 841026 CupGovernor 222 843535 BracketControl 227 809984 LeverGovernor
Control
232 690545 SpringGovernor Link 239 841281 SwitchOil Pressure 265 841673 ClampCasing 267 841672 Screw
(Casing Clamp)
273 690681 Seal−O Ring
(Oil Pump)
278 842122 Washer
(Governor Control Lever)
290 809911 Screw
(Intake Elbow) (M6x55mm Long)
290A 807421 Screw
(Intake Elbow) (M6x25mm Long)
300 809983 Muffler
Used on Type No(s).
0112.
−−−−−− Note −−−−−− 841836 Muffler
Used on Type No(s).
0115.
304 842189 HousingBlower
−−−−−− Note −−−−−− 843442 Housing
Blower Used on Type No(s).
0115.
309 807383 MotorStarter 332 807356 Nut
(Flywheel) (Used Before Code Date 05051100).
332A 842222 Nut
(Flywheel) (Used After Code Date
05051000).
333 843327 ArmatureMagneto
(Used After Code Date
06083100).
−−−−−− Note −−−−−− 841279 Armature
Magneto (Used Before Code Date 06090100).
334 692066 Screw
(Magneto Armature)
337 491055S PlugSpark
Used on Type No(s). 0100, 0111, 0115.
−−−−−− Note −−−−−− 792015 PlugSpark
Used on Type No(s). 0078, 0112.
344 692539 Screw
(Cable Clamp)
358 841122 Gasket SetEngine 363 19203 PullerFlywheel 365 841853 Screw
(Carburetor) (M6x103mm Long)
383 19374S WrenchSpark Plug 400 841501 CoolerOil 404 809436 Washer
(Governor Crank)
417 810074 Screw
(Oil Cooler)
431 841539 ElbowIntake
(Intake Manifold)
431A 843116 ElbowIntake
(Air Cleaner) Used on Type No(s). 0078, 0100, 0111, 0112, 0115. (Used After Code Date
06062200).
−−−−−− Note −−−−−− 841854 ElbowIntake
(Air Cleaner) Used on Type No(s). 0078, 0100, 0111, 0112, 0115. (Used Before Code Date 06062300).
439 692154 Seal−O Ring
(Crankcase Cover/Sump)
445 841856 FilterAir Cleaner
Cartridge
448 841504 BracketOil Cooler 467 841846 KnobAir Cleaner
467A 691985 KnobAir Cleaner
468 690690 SealO Ring
(Oil Pump Screen)
474 696579 Alternator
(20 Amp) Used on Type No(s). 0078, 0100, 0112,
0115.
479 807084 Screw
(Oil Pump Screen)
500 691086 Washer
(Key Switch)
501 691573 Regulator
(20 Amp) Used on Type No(s). 0078, 0100, 0112,
0115.
505 690238 Nut
(Governor Control Lever)
506 809957 Screw
(Carburetor Cover)
523 841007 Dipstick 526 691547 Screw
(Regulator)
527 690423 ClampTube 534 692062 Screw
(Air Cleaner)
562 843344 Bolt
(Governor Control Lever)
573 809956 PlateBack 580 809894 SealO Ring
(Oil Fill Cap)
587 807386 ClampCable 596 691492 Screw
(Oil Pump)
601 841499 ClampHose
(Breather Tube)
601A 841597 ClampHose
(Oil Cooler)
607 807385 Screw
(Air Cleaner Brace) (M6x35mm Long)
607A 692539 Screw
(Air Cleaner Brace) (M6x10mm Long)
613 692062 Screw
(Muffler) (M8x18mm Long)
613A 809743 Screw
(Muffler) (M8x25mm Long)
615 698290 RetainerGovernor
Shaft (Governor Gear)
615A 809533 RetainerGovernor
Shaft (Governor Shaft)
Engine Gasket Set Reference 358 Carburetor Overhaul Kit Reference 121
Valve Gasket Set Reference 1095
332210 Assemblies include all parts shown in frames. 06/08/2007
10
Page 11
543200
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
616 842665 CrankGovernor
(Used After Code Date
05070700).
−−−−−− Note −−−−−− 809433 Crank
Govenor (Used Before Code Date 05070200).
635 692076 BootSpark Plug 643 841850 RetainerAir Filter 646 841849 BraceAir Cleaner 652 807084 Screw
(Support Bracket) (M6x14mm Long)
664 691087 Nut
(Key Switch)
668 841974 Spacer
(Blower Housing)
691 809287 SealGovernor Shaft 708 841301 SealO Ring
(Breather Reed)
711 691492 Screw
(Carburetor Shield)
718 690959 PinLocating
(Cylinder)
718A 809508 PinLocating
(Cylinder Head)
725 841132 ShieldHeat 728 692067 Screw
(Heat Shield)
741 809432 GearTiming 750 692539 Screw
(Oil Pump Cover)
789 809906 HarnessWiring
789A 809967 HarnessWiring
798 691492 Screw
(Rocker Arm)
806 807357 Screw
(Lifting Bracket)
813 843438 Clamp 829 841503 HoseOil 851 493880S TerminalSpark Plug 868 691963 SealValve 871 692057 BushingValve Guide 877 698092 Wire/Connector
Alternator
879 842188 CoverCarburetor 883 809872 GasketExhaust 889 842184 Te e 890 809987 BracketSupport
(Rotating Screen)
890A 841614 BracketSupport
892 692318 SwitchKey
Used on Type No(s).
0112.
914 807357 Screw
(Rocker Cover)
Engine Gasket Set Reference 358 Carburetor Overhaul Kit Reference 121
920 825418 SolenoidStarter 943 690681 SealO Ring
(Oil Pump Cover)
965 809422 CoverOil Pump 967 692520 FilterPre Cleaner 968 841847 CoverAir Cleaner 990 691959 Key Set 996 843119 ShieldCarburetor
(Used After Code Date
06062200).
−−−−−− Note −−−−−− 841848 Shield
Carburetor (Used Before Code Date 06062300).
1005 809950 FanFlywheel 1006 809999 RetainerFan 1009 690711 Screw
(Starter Motor)
1013 809505 NippleOil Filter
Used on Type No(s). 0078, 0100, 0111,
0112.
1013A 841602 NippleOil Filter
(Oil Cooler) Used on Type No(s).
0115.
1017 809421 ScreenOil Pump 1022 809732 GasketRocker Cover 1023 809789 CoverRocker
(Valve Cover #2)
1023A 809731 CoverRocker
(Valve Cover #1)
1024 841291 PumpOil 1026 809783 RodPush 1027 842921 FilterOil 1029 807323 ArmRocker 1036 LabelEmissions
(Available from a Briggs & Stratton Authorized Dealer)
1054 280275 Tie−Cable
(Used After Code Date
05011000).
−−−−−− Note −−−−−− 807340 TieCable
(Used Before Code Date 05011100).
1058 MS3483 Operator’s Manual 1068 842185 Hose/Clamp Assembly 1070 807435 Screw
(Flywheel Fan) (M6x20mm Long)
1070A 841205 Screw
(Flywheel Fan) (M6x14mm Long)
Valve Gasket Set Reference 1095
332211 Assemblies include all parts shown in frames. 06/08/2007
1077 809729 BracketLifting 1095 841123 Gasket SetValve 1100 791959 PivotRocker Arm
1119 691552 Screw
(Alternator)
1130 841590 Stud
(Intake Manifold) (Used After Code Date
04031100).
1155 806647 Washer
(Oil Cooler)
1174 842067 Nut
(Intake Manifold) (Used After Code Date
04031100).
1212 809958 Stud
(Blower Housing)
1263 841324 ReedBreather 1319 794467 LabelWarning 1330 272144 Repair Manual 1332 809948 Washer
(Rotating Screen)
1334 807435 Screw
(Air Guide) (M6x20mm Long)
1334A 692539 Screw
(Air Guide) (M6x12mm Long)
1334B 692062 Screw
(Air Guide) (M8x18mm Long)
1334C 690677 Screw
(Air Guide) (M4x12mm Long)
1335 690939 Nut
(Blower Housing)
1366 841510 DiverterOil Cooler
Used on Type No(s).
0115.
1369 842858 GuardFlywheel Fan 1370 692539 Screw
(Flywheel Fan Guard)
1371 841537 Nut
(Flywheel Fan Guard)
1372 809946 Stud
(Rotating Screen)
1373 692539 Screw
(Oil Cooler Bracket)
1374 841506 Seal−O Ring
(Oil Cooler Diverter)
1375 841550 CoverBreather Reed 1376 806421 Screw
(Breather/Reed Cover)
1398 842191 CoverFuel Pump 1399 690932 Screw
(CoverFuel Pump)
11
Page 12
543200
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1400 809894 SealO Ring
(CoverFuel Pump)
Engine Gasket Set Reference 358 Carburetor Overhaul Kit Reference 121
332212 Assemblies include all parts shown in frames. 06/08/2007
12
Valve Gasket Set Reference 1095
Loading...