Briggs & Stratton 470000 User Manual

Operator’s Manual
Model 470000 Model 610000
Vanguard
Vanguard
BRIGGSandSTRATTON.com
ECopyright Briggs & Stratton Corporation
Milwaukee, Wisconsin 53201 U.S.A.
Form No. 277111-9/06
Printed in U.S.A.
Safety References
SYMBOLS ASSOCIATED
WITH THIS ENGINE:
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
DANGER indicates a hazard which, if not
avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate injury.
CAUTION, when used without the alert
symbol, indicates a situation that could result in damage to the engine.
This manual contains safety
information to make you aware of the hazards and risks associated with engines, and how to avoid them. Because Briggs & Stratton does not necessarily know what equipment this engine will power, it is important that you read and understand these instructions and the instructions for the equipment this engine powers.
Fire
Explosion
Kickback
Hot Surface
Toxic F u mes
Moving Parts
Shock
Stop
Slow Fast
Read Manual
Oil
Fuel
Hot Liquid or Steam
Fuel Shutoff
On Off
Run
Choke
Table of Contents
Safety References 2. . . . . . . . . . . . . . . . . .
Engine Features 3. . . . . . . . . . . . . . . . . . .
Starting Engine and Safety 4. . . . . . . . . .
Operating Engine 5. . . . . . . . . . . . . . . . . .
Stopping Engine 5. . . . . . . . . . . . . . . . . . .
Troubleshooting 6. . . . . . . . . . . . . . . . . . . .
Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 10. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications/Emission Information 11.
Engine Maintenance 12. . . . . . . . . . . . . . .
Service/Storage 16. . . . . . . . . . . . . . . . . . .
Warranty Information/Emission 17. . . . . .
WARNING
Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain Vehicles (ATVs), motor bikes, fun/recreational go-karts, aircraft products or vehicles intended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
CAUTION
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
Engine Features
1. Oil Pressure Sensor
2. Spark Plug (2 locations)
3. Choke Control
4. Muffler
5. Throttle Control (2 possible locations)
6. Fuel Pump (Model 470000 equipped with 1; Model 610000 equipped with 2)
7. Air Cleaner
8. Radiator and Radiator Cap
9. Radiator Screen and Handle
10. Fuel Filter
4
3
2
1
5
7
11. Oil Fill Cap
12. Dipstick
13. Oil Drain Plug (2 locations)
14. Starter
15. Starter Solenoid
16. Fan Belt
17. Radiator Drain Plug
18. Radiator Reservoir
19. Oil Filter
20. Engine Model Label Model Type Code
8
9
20
19
13
18
17
6
11
10
2
16
12
15
14
13
Before Starting Engine
Safety When Starting Engine
1. This engine is shipped without coolant and oil. Follow the instructions on adding coolant (page
10) and oil (page 7) before starting or running engine.
Starting Engine
2. Open fuel shut-off valve (if equipped).
3. Move choke control to CHOKE or START.
4. Move throttle (if equipped) to FAST.
CAUTION
If you start the engine without oil and/or coolant, the engine may be damaged beyond repair and will not be covered under warranty.
WARNING
DO NOT crank engine with spark plug removed.
DO NOT start engine if there is a natural or LP gas leak in area.
Make sure spark plug, muffler, fuel cap and housings are in place and firmly secured by equipped fasteners.
Do not use pressurized starting fluids because vapors are flammable.
WARNING
Broken bones, fractures, bruises or sprains could result.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
5. Push rocker switch (if equipped) to ON or RUN.
6. Insert key and turn to START. Release key when engine starts.
7. Let engine warm up before using equipment.
Note: If choke equipped, slowly adjust toward RUN
position. Wait until engine runs smoothly before each choke adjustment.
Place equipment on flat level surface.
Remove all external equipment/engine
loads before starting engine.
Direct coupled equipment components such as, but not limited to, blades, impellers, pulleys, sprockets, etc., must be securely attached.
CAUTION
To prolong starter life, use short starting cycles (5 seconds maximum, then wait one minute). Follow equipment manufacturer’s recommendations for charging battery.
Operating Engine
Operate equipment with guards in place.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
Allow muffler, engine cylinder and fins to cool before touching.
Remove accumulated combustibles from muffler area and cylinder area.
Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-covered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories.
Traumatic amputation or severe laceration can result.
Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
WARNING
Engines give off carbon monox­ide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
WARNING
The manufacturer of equipment on which this engine is installed specifies top speed at which engine will be operated. DO NOT EXCEED this speed.
Stopping Engine
1. Move throttle to SLOW (if equipped).
2. Turn key to OFF. Remove key and store out of reach of children.
3. Push rocker switch (if equipped) to OFF or STOP.
4. Close fuel shut-off valve (if equipped).
WARNING
Do not stop engine by moving choke control to CHOKE. Backfire, fire or engine damage could occur.
Troubleshooting
Engine Will Not Start
Out of Fuel
Add fuel to tank.
Prime engine.
Open shut-off valve
CAUTION
DO NOT OVERFILL. Overfilling may cause smoking, hard starting, spark plug fouling or oil saturation of air filter.
Engine Flooded
Set choke (if equipped) to OPEN/RUN position, throttle to FAST and crank engine.
Spark Plug Fouling
Check to ensure the spark plug is clean. Check the gap with a wire gage and reset to .51 mm or .020 in. if necessary.
Replace the spark plug if the electrode is burned or worn.
Engine is Smoking or Running Rough
Engine may have been tipped during transport.
Check for fouled spark plug.
Check air cleaner filter. If filter is dirty see the
Maintenance section of this manual.
WARNING
Ensure fuel cap is in place before starting engine
Turn engine OFF and let engine cool at least 2 minutes before removing fuel cap.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
Do not crank engine with spark plug removed.
CAUTION
If engine is tipped to transport equipment, to remove debris, to drain oil, etc., keep the spark
plug side of engine up.
Need assistance? 1-800-233-3723
(USA and Canada ONLY, Pre-recorded message.)
www.briggsandstratton.com
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