Briggs & Stratton 405700 User Manual

Before starting this engine, read and understand
Operator/Owner Manual
this
. Failure to follow instructions
in this manual could result in serious injury or death.
 
    
For future reference, write your
For future reference, write your
In the Interest of Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil & Fuel Recommendations 3. . . . . . . . . . . . . . . . . . . . . .
Starting & Stopping 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Briggs & Stratton Corporation Milwaukee, Wisconsin 53201 www.briggsandstratton.com
engine
engine
Model/T ype/Code here.
Date of Purchase here.
Table of Contents
Copyright 1998 by Briggs & Stratton Corporation
Model Type Code
Maintenance Schedule 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service, Storage & Specifications 9. . . . . . . . . . . . . . . . . .
Emission System Warranty 10. . . . . . . . . . . . . . . . . . . . . . .
About Engine Warranty 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Warranty 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FORM NO. 273694-10/98
PRINTED IN U.S.A.
Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad en­gine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
In the Interest of Safety
This safety alert symbol indicates that this message involves personal safety. Words danger, warning and caution indicate degree of hazard. Death, personal injury and/or property damage may occur unless instructions are followed carefully.
The Briggs & Stratton engine you bought with your equipment is made of the finest material in a state-of-the-art manufacturing facility . Please understand that Briggs & Stratton sells engines to original equipment manufacturers. It also sells to others in the distribution chain who may sell to the ultimate consumer, an equipment manufacturer , another distributor or a dealer . As a result, Briggs & Stratton does not necessarily know the application on which the engine will be placed. For that reason, you should carefully read and understand the operating instructions of the equipment on which your engine is placed before you operate it.
You should also understand that there are equipment applications for which Briggs & Stratton does not approve the use of its engines. Briggs & Stratton engines are not to be used on vehicles with less than 4 wheels. They include motor bikes, aircraft products and All T errain V ehicles. Moreover, Briggs & Stratton does not approve of its engines being used in competitive events . F0R THA T REASON, BRIGGS & STRATTON ENGINES ARE NOT AUTHORIZED FOR ANY OF THESE APPLICATIONS. Fail­ure to follow this warning could result in death, serious injury (including paralysis) or property damage.
DO NOT run engine in an enclosed area. (Exhaust gases contain carbon monoxide, an odorless and deadly poison.)
DO NOT remove fuel tank cap nor fill fuel tank while engine is hot or running. DO NOT refuel indoors or in an unventilated area. (Allow engine to cool 2 min ­utes before refueling.)
DO NOT place hands or feet near moving or rotating parts. DO NOT store, spill, or use gasoline near an open flame, nor near an appliance like a stove, furnace, or water heater that uses a pilot light or can create a spark. DO NOT refuel indoors or in an unventilated area. DO NOT operate or tip engine/equipment at such a severe angle that causes gasoline spillage. DO NOT operate engine if gasoline is spilled or when smell of gasoline is present or other explosive conditions exist. (Move equipment away from spill and avoid any ignition until gasoline has evaporated.) DO NOT transport engine with fuel in tank or fuel shut-off valve open. DO NOT choke carburetor to stop engine, especially in an en­closed vehicle. (Whenever possible, gradually reduce engine speed before stopping.) DO NOT tamper with governor springs, links or other parts to increase engine speed. (Run engine at speed set for equipment manufacturer.)
PULL starter cord slowly until resistance is felt. Then pull
cord rapidly to avoid kickback and prevent hand or arm injury.
PREVENT ACCIDENTAL STARTING by removing spark
plug wire from spark plug when servicing engine or equip­ment. Disconnect negative wire from battery terminal if equipped with electric starting system.
REMOVE blower housing periodically and clean engine.
Keep cylinder fins and governor parts free of dirt, grass and other debris which can affect engine speed.
USE fresh gasoline. Stale fuel can gum carburetor and
cause leakage.
CHECK fuel lines and fittings frequently for cracks or
International Symbols
Safety Alert - Read Owner’s Manual
DO NOT check for spark with spark plug removed. (Use an approved tester.) DO NOT crank engine with spark plug removed. (If engine is flooded, place throttle in FAST and crank until engine starts.) DO NOT strike flywheel with a hammer or hard object as this may cause flywheel to shatter in operation. (T o remove flywheel, use Briggs & Stratton approved tools only.) DO NOT operate engine without a muffler . (Inspect periodically and replace if worn or leaking. If engine is equipped with muf­fler deflector, inspect periodically and replace if necessary. Re­placement parts must be same as on original equipment.) DO NOT operate engine with an accumulation of grass, leaves or other combustible material in muffler area. DO NOT use this engine on any forest covered, brush cov­ered, or grass covered unimproved land unless a spark ar­rester is installed on muffler . The spark arrester must be main­tained in working order by the owner and/or operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. DO NOT touch hot muffler , cylinder, or fins which can cause burns. DO NOT start engine with air cleaner or air cleaner cover re ­moved (or cover over carburetor air intake, if Sno/Gard engine). DO NOT attempt to start engine with cutting blade loose or re­moved. (Blade must be tight, otherwise a kickback may occur.)
Use only Genuine Briggs & Stratton Parts or their
On Off Stop
You are not ready to operate this engine if you have not read and understood the following safety items. Read this entire owner’s manual and the operating instructions of the equipment this engine powers.
leaks. Replace if necessary.
equivalent. The use of replacement parts which are not of equivalent quality may damage the engine.
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The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
Fuel Shutoff
Fuel
Choke
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
2
Oil & Fuel Recommendations
Oil
This engine is shipped from Briggs & Stratton without Before starting engine
, check oil level as shown below.
oil.
Change and add oil according to chart below. Do not over-fill. Use a high quality detergent oil classified “For Service
SF, SG, SH,” such as Briggs & Stratton “warranty certified” SAE 30 oil, Part No. 100005 or 100028. Use no special addi­tives with recommended oils. Do not mix oil with gasoline.
SAE Viscosity Grades
**
*
20 40 60 80 100
-20 0
°F °C -30
STAR TING TEMPERATURE RANGE ANTICIP ATED BEFORE NEXT OIL CHANGE
* Air cooled engines run hotter than automotive engines. The use of
multi-viscosity oil such as (10W-30, etc.) in ambient temperatures above 40° F (4°C) will result in higher than normal oil consumption. If multi-viscosity oil is used, check the oil level more frequently to prevent any possible engine damage due to lack of lubrication.
** Use of SAE 30 oil below 40° F (4° C) will result in hard starting
and possible engine damage due to inadequate lubrication.
-20 -10 0 10 20 30 40
32
Check oil level before starting engine. Add oil as shown below.
Oil capacity is about 1-7/8 qts (60 ozs or 1.8 ltrs) without
oil
filter. Oil capacity is about 2 qts (64 ozs or 1.9 ltrs) with oil filter. Note: Oil capacity will be greater if engine is equipped with
remote
oil filter.
After filling with or changing oil, start and run engine at idle for 30 seconds. Shut engine off. Wait 30 seconds and check oil level. Add oil, if required, to bring level to Full mark on dipstick.
Fuel
Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Do not mix oil with gasoline. Fresh fuel prevents gum from forming in fuel system or on essential carburetor parts. Purchase fuel in quantity that can be used within 30 days. In countries other than the U.S.A., leaded gasoline may be used if commercially available and unleaded is unavailable.
We recommend the use of Briggs & Stratton Gasoline Additive. (See your Authorized Briggs & Stratton Service Dealer for Part No. 5041 or the single-use pouch.) See storage instruc­tions, on page 9.
Note: Some fuels, called oxygenated or reformulated gasolines, are gasolines blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. Do not use gasoline which contains Methanol. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
Do not over-fill fuel tank. Allow space for fuel expansion.
5
4
3
6
1. Spark plug wire
2. Oil drain plug
3. 12V electric starter
4. Oil fill/Dipstick
5. Rotating screen
6. Air cleaner
7. Fuel pump
2
13
1
7
8
Place engine level.
Clean around oil fill.
Remove dipstick.
Wipe with clean cloth.
Tighten dipstick.
Remove & check.
12
11
8. Blower housing
9. Oil filter
0. Valve cover
1. Intake manifold
Fill to FULL mark on dipstick.
Pour oil slowly.
Recheck oil level and add if required.
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
Tighten dipstick be-
fore starting engine.
2. Carburetor
3. Engine Model Type Code
xxxxxx xxxx xx xxxxxxxx
3
10
9
Starting & Stopping
Choke operation/engine warm-up
This is a low emissions engine which operates differently from previously built engines. It is designed for maximum perfor­mance and life if operated with the choke fully open (in RUN) and throttle fully open (in FAST). To open the choke fully requires an engine warm-up period of several seconds to several minutes, depending on the temperature.
After starting engine, first open the choke (toward RUN) until the engine just begins to run smoothly . Then open the choke in small steps, allowing the engine to accept small changes in speed and load, until the choke is fully open (in RUN).
During engine warm-up, the equipment can be operated.
To obtain best starting results
Store and fuel lawn machine in level position. Start lawn mower on hard surface or over previously cut grass.
Do not use a pressurized starting fluid. Starting fluid is flammable. Severe engine damage or fire may occur.
A warm engine requires less choking than a cold engine.
Starting in cold weather:
Use the correct oil for the starting temperature expected. De-clutch all possible external loads. Set speed control at part throttle position. A warm battery has more starting capacity than a cold battery . Do not use gasoline left over from summer. Use fresh winter
grade gasoline which has higher volatility to improve starting.
Start engine
Always keep hands and feet clear of mower blade or other rotating machinery.
Electric starter Turn key to START or press starter button. Repeat if neces-
sary with throttle control in FAST position. Operate engine in FAST position.
Note: If equipment manufacturer has supplied battery, charge it before trying to start engine, as equipment manufacturer recom­mends. Use short starting cycles (15 secs. per min.) to prolong starter life. Extended cranking can damage starter motor.
PRESS
BUTTON
Typical starter switches
If engine is equipped with battery for electric starter, do not operate engine with battery disconnected.
If engine runs low on oil, an oil pressure switch (if engine is equipped) will either activate a warning light. (Read the operat­ing instructions supplied by the equipment manufacturer to determine which way your engine is equipped.) See oil pressure on page 6 for oil filling instructions.
Before starting engine
Open fuel shut-off valve, if engine is equipped. Move choke control to CHOKE or START position.
Note: Choke must fully close. If engine does not start, see control adjustments on page 5.
Move throttle control to RUN or FAST position.
PULL OUT TO CHOKE
Typical throttle and choke controls
Stop engine
Do not move choke control to CHOKE position to stop engine. Backfire or engine damage may occur. Move throttle control to SLOW position, then to STOP or turn key to OFF. Always remove key from switch when equipment is not in use or left unattended.
When transporting engine, close fuel shut-off valve (if equipped) to prevent fuel leakage.
Typical stop switches
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
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