Briggs & Stratton 40273 User Manual

Page 1
Illustrated Parts List
Les Parties Illustrées Enumèrent
Las Partes Ilustradas Listan
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BRIGGSandSTRATTON.COM
Manual No. 203371GS Rev. A (10/12/07)
12000Rated Watts
Home Generator System
Model / Modelo / Modèle
040273
Page 2
SCHEMATIC
2
UNIT SCHEMATIC DIAGRAM
Copyright © 2007 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
Page 3
WIRING DIAGRAM
3
UNIT WIRING DIAGRAM
Page 4
EXPLODED VIEW
4
UNIT EXPLODED VIEW
Page 5
PARTS LIST
5
UNIT PARTS LIST
Item Part # Description
1 AA203030GS BASE, Mounting 2 198899GS MOUNT, Vibration 3 24910GS HHS, Trilobular 5/16 - 18 x 1/2 4 194683GS SOLENOID, Gas Fuel 5 194829GS FITTING, Coupling 6 194830GS REGULATOR 7 195936GS BRACKET, Mounting Solenoid 8 202382GS FITTING, 1/2 Flare 3/8 - 18 NPT
9 * HHCS, M8 - 1.25 x 12 10 * HHCS, M6 - 1.0 x 30 11 * WASHER, 1/4 Lock 12 * NUT, M6 - 1.0 13 B4300GS HHS, Trilobular, 1/4 - 20 x 1/2 14 194818GS BATTERY 15 198593BGS WIRE-A, Red 16 198913GS KIT, Battery Hardware 17 185939VGS WIRE-A, Black 18 * HHCS, M8 1.25 x 16 19 201824GS BRACKET, Muffler Mounting Base 20 * WASHER, Flat 5/16 - M8 21 204025GS VALVE, Oil Drain 22 48031JGS CLAMP, Hose Band 23 186430GS HOSE, Oil Drain 24 186649GS DECAL, Oil Drain 25 * HHCS, 5/16 - 18 x 1 26 * NUT, 5/16 - 18 27 * WASHER, Lock 5/16 - M8 28 * HHCS, 5/16 - 24 x 3/4 SEMS 29 * HHCS, 1/4 - 20 x 1 30 * HHCS, 5/16 -18 x 1 - 3/4 31 B198897GS BRACKET, Alt Support 32 200013GS PLATE, Blocking Air, Alt 33 194005GS NUT, 1/4 - 20 Flange, Nylok 34 * WASHER, Shakeproof Ext. M6-1/4 35 186790HGS WIRE, Ground 36 * WASHER, Lock, M10 37 * NUT, Hex, M10 - 1.5 38 * HHCS, 1/4 - 20 x 3/4 39 B198896GS BRACKET, Engine Mounting 40 201817GS DUCT, Air 41 199999GS PTHS, #6 x 1/2" 42 * WASHER, Lock 3/8 43 * HHCS, 3/8 - 16 x 1-1/4 44 186790CGS WIRE 45 186206GS PLATE, Switch Oil Temp 46 * NUT, Hex 1/4 - 20 47 * WASHER, M6, Flat 1/4 48 * HHCS, M10 - 1.5
Item Part # Description
49 B4260GS DISK, Engine Air 50 692062 SCREW 51 NSP ASSY, Alt (see pages 8 & 9) 52 40976GS SHCS, M8 - 1.25 x 20 53 193506GS DECAL, Caution Hot Surface 54 806425 GASKET 55 198758GS MUFFLER 56 194681GS BASE, Muffler Box 57 198928GS KIT, Insulation, Muffler Base 58 56893GS CRIMPTITE, 10 - 24 x 1/2 59 203384GS ASSY, Bulkhead, Alt End w/Insulation 60 198929GS KIT, Insulation, Muffler Box 61 194682GS COLLECTOR, Muffler Box 62 194680GS BOX, Muffler Top 63 192445GS SCREW. 10 - 32 x 5/8 64 * PPHMS, 4-40 x 0.19 65 * WASHER, Lock #4 66 186205GS SWITCH, Oil Temp 67 198593CGS WIRE-A 68 691656 SOLENOID/BRACKET
70 202896GS DECAL, Requirements, Fuel 900 § ENGINE 901 843644 FUEL HOSE 902 843438 CLAMP
Parts Not Illustrated
203369GS MANUAL, Install 203370GS MANUAL, Operator’s MS3792 MANUAL, Engine 203364GS KIT, Manual/Accessory HGS 203374GS PAINT, Touchup, Bottle, Continuum
Charcoal, 1/2 oz 198811GS PAINT, Touchup, Metallic Sliver B3518GS CAP, Funnel Oil Bottle 202295GS HOSE, Flex 198866GS KIT, Led Remote 203371GS MANUAL, IPL 203419GS KIT, Decals, Service
Optional Accessories
203417GS PAINT, Touchup, Spray, Continuum
Charcoal, 12oz 199475GS PAINT, Touchup, Spray, Silver, 12oz 6030 KIT, Cold Weather (Includes Battery
and Oil Warmers)
* - Items without part numbers are common fasteners and are available at your local hardware store.
Page 6
EXPLODED VIEW
6
ENCLOSURE EXPLODED VIEW
Page 7
PARTS LIST
7
ENCLOSURE PARTS LIST
Item Part # Description
1 197275GS PAD, Mounting w/ Holes 2 AA203030GS BASE, Mounting 3 203383GS ASSY, Bulkhead, Eng End
. . . . . . . Bulkhead, Eng End
. . . . . . . Decal, Fuel Inlet
. . . . . . . Seal, Foam
. . . . . . . Seal, Foam Engine Air
. . . . . . . Bushing, 1-1/2
. . . . . . . Bushing, 1-3/8
. . . . . . . Plug, Dome 1-1/2
. . . . . . . Pin, Hinges with Hardware
4 203380GS ASSY, Door, Eng. End
. . . . . . . Weldment, Door Eng End
. . . . . . . Insulation
. . . . . . . Barrel, Hinges with Hardware
5 198910GS ASSY, Duct, Engine Air
. . . . . . . Decals
. . . . . . . Lug, Ground Connect w/Hardware
. . . . . . . Bracket, Mounting Breaker
w/Hardware
6 203385GS ASSY, Support, Rail
. . . . . . . Support Rail Eng. End
. . . . . . . Seal, Foam
. . . . . . . Decal, Rainproof
7 B4300GS HHS, Trilobular, 1/4-20 x 1/2 8 186173GS BUSHING, Snap, 1-3/8" 9 197493GS BUSHING, Snap, 1-1/2"
10 198461GS PLUG, Dome, 1-1/2" 11 * HHCS, 3/8 - 16 x 1 12 * WASHER, Flat, 3/8 - M10 13 * WASHER, Lock 3/8 14 * NUT, 3/8 - 16 15 203381GS ASSY, Door
. . . . . . . Weldment Door
. . . . . . . Insulation
. . . . . . . Barrel Hinges with Hardware
. . . . . . . Decals
Item Part # Description
16 199629GS SEAL, Foam, Engine Air 17 203303GS INSULATION, Engine Door, Bottom 18 195733GS MOUNT, Tie Wrap 19 195935GS DUCT, Rubber Alt 20 198825GS ADAPTER, Alt 21 198893GS ASSY, Roof/Siderails
. . . . . . . Weldment Roof/Siderails
. . . . . . . Insulation
22 203384GS ASSY, Bulkhead, Alt End
. . . . . . . Decal, Caution Hot Muffler
. . . . . . . Seal, Foam
. . . . . . . Pin, Hinges with Hardware
. . . . . . . Bracket, Muffler
23 77816AGS DECAL, Caution Hot Muffler 24 194679GS COVER, Air Intake Alt 25 198926GS ASSY, Vent, Exhaust 26 B1797GS CLIP, Tree 27 198927GS ASSY., Vent, Alt. 28 198888GS SEAL, Foam 29 194694GS COVER, Air Intake Engine 30 203302GS INSULATION, Engine Door, Top 31 197312GS SEAL, Foam 32 196397GS INSULATION, Front/Rear Door 33 195597GS INSULATION, Roof 35 198460GS PLUG, Dome 36 192940GS RETAINER, Hose 38 198890GS KIT, Door, Hinge 39 194828GS SET, Latch Key 40 198889GS KIT, Door Latch
* - Items without part numbers are common fasteners and are available at your local hardware store.
Page 8
EXPLODED VIEW
8
ALTERNATOR EXPLODED VIEW
Page 9
PARTS LIST
9
ALTERNATOR PARTS LIST
Item Part # Description
1 192970GS BRACKET, Drive End 2 192973GS SCREEN, Protection 3 B4908GS BOLT, Shaft Stay 4 * SCREW, Socket Head Cap 5 192969GS FRAME and Stator 6 192962GS PLUG, Rubber Grid 7 192966GS GRID
9 192967GS BOX, Terminal Lid 10 192968GS TERMINAL BOARD 11 * WASHER, Flat, #10 - M5 12 * NUT, 10 - 32 13 192974GS CAPACITOR 14 * PPHMC, 10 - 32 x 3/4 15 192972GS DIODE 16 192971GS ASSY., Rotor 17 * SCREW, M8 x 1.25 x 35mm 18 * WASHER, Shakeproof, Ext M6 - 1/4 19 * NUT, 1/4 - 20
* - Items without part numbers are common fasteners and are available at your local hardware store.
Page 10
EXPLODED VIEW
10
CONTROL PANEL EXPLODED VIEW
Page 11
PARTS LIST
11
CONTROL PANEL PARTS LIST
Item Part # Description
1 198911GS ASSY, Cover, Circuit Breaker w/ Decals
2 * SCREW, 10 x 0.62, Plastite
3 201089GS BREAKER, Circuit 60A, 2P
4 192770GS BRACKET, Mounting Breaker
5 199011GS LUG, Ground Connect
6 191991GS BOLT, 1/4-10 x 1, Plastite
7 198573GS FUSE, Auto Type 15 Amp
8 202118GS ASSY, Control Panel
9 197492GS SCREW, PT, M4 - 1.79 x 16.0 10 198910GS ASSY, Duct, Engine Air w/ Decals 11 B5082AGS DECAL, Danger High Voltage 12 198549GS DECAL, Terminal Block 13 198550GS DECAL, Ground, Neutral 14 186647GS DECAL, Warning, Outdoor Install 15 193297GS DECAL, Caution, Standby 16 186646GS DECAL, Warning, Auto Start 17 186645GS DECAL, Caution, Electric Shock 18 190992GS DECAL, Warning Shock 19 * NUT, 1/4 - 20 21 * WASHER, Shakeproof, Ext M6 1/4 22 * HHCS, 1/4 - 20 x 3/4
Parts Not Illustrated
201090GS HARNESS, Wire, CTL Board to Eng/Alt 198517GS HARNESS, Wire, E1 & E2 Sensing 198515GS CONNECTOR, Terminal, 2 Pin 198516GS CONNECTOR, Terminal, 10 Pin
* - Items without part numbers are common fasteners and are available at your local hardware store.
Page 12
SPECIFICATIONS
12
NOTES
SPECIFICATIONS
Generator
Rated Maximum Power (LP*) . . . 12.0 kW Rated Maximum Load Current:
at 240 Volts . . . . . . . . . . . . . . . 50 Amps
at 120 Volts . . . . . . . . . . . . . . . 100 Amps
Rated AC Voltage . . . . . . . . . . . . . 120/240 Volts
Rated Frequency . . . . . . . . . . . . . 60 Hz at 3600 rpm
Phase. . . . . . . . . . . . . . . . . . . . . . Single Phase
Power Factor . . . . . . . . . . . . . . . . 1.0
Normal Operating Range. . . . . . -20°F (-28.8°C) to 104°F (40°C)
Output Sound Level. . . . . . . . . . 65 dB(A) at 23 ft. (7 m) at normal load
Shipping Weight . . . . . . . . . . . . 484 lbs.
* Natural gas rating will depend on specific fuel but typical derates are
between 10 to 20% off the LP gas rating.
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