290000, 300000, 350000, 380000
GB
Operating & Maintenance Instructions
E
Instrucciones de Mantenimiento & Operación
F
Instructions d’utilisation et de maintenance
Briggs & Stratton Corporation
Milwaukee, Wisconsin 53201
www.briggsandstratton.com
© Copyright 2006 by Briggs & S tratton Corporation
FORM NO. MS-5249--03/06
PRINTED IN U.S.A.
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Note: (This note applies only to engines used in the U.S.A.) Maintenance, replacement or repair of the emission control devices and systems may be
performed by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs &
Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
WHEN USING THIS MANUAL, FIGURES REFERENCED IN THE TEXT ARE
FOUND ON THE INSIDE FRONT AND INSIDE BACK COVERS.
SYMBOLS ASSOCIATED WITH THIS ENGINE
GB
ENGINE FEATURES
1
Air cleaner
2
Carburetor / LP/NG mixer cover
3
Finger guard
4
Starter rope
5
Blower housing
6
Oil filter, if equipped
7
Spark plug wire
8
Rotating screen
9
Fuel pump
10
Spark arrester, if equipped
11
Exhaust manifold
12
Engine Model Type Code
xxxxxx xxxx xx xxxxxxxx
13
12V electric starter, if equipped
14
Oil fill/Dipstick
15
Oil drain plug
Record your engine
Record your date of purchase here for future use.
Model, Type and Code numbers here for future use.
- SEE FIGURE
1
GENERAL INFORMATION
In the state of California, OHV Model Series 290000, 300000, 350000 and 380000
engines are certified by the California Air Resources Board to meet emissions
standards for 250 hours. Such certification does not grant the purchaser, owner
or operator of this engine any additional warranties with respect to the
performance or operational life of this engine. This engine is warranted solely
according to the product and emissions warranties stated elsewhere in this
manual.
SAFETY SPECIFICATIONS
A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol
to indicate the likelihood and the potential severity of injury. In addition, a hazard
symbol may be used to represent the type of hazard.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
Safety Alert
Fire
Explosion
Kickback
Toxic Fumes
Frostbite
On Off
Oil
Fuel
Fuel Shutoff
This manual contains safety information to make you aware
of the hazards and risks associated with engines, and how
to avoid them. Because Briggs & Stratton does not necessarily know what
equipment this engine will power, it is important that you read and understand
these instructions and the instructions for the equipment this engine powers.
Read Operator’s
Manual
Shock
Hot Surface
Moving Parts
Wear Eye
Protection
Stop
Slow
Fast
Open Choke
Full / Closed
Choke
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects, or other reproductive harm.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
,
CAUTION
indicates a situation that could result in damage to the engine.
when used without the alert symbol,
WARNING
Briggs & Stratton does not approve or authorize the use of these engines on
3-wheel All Terrain Vehicles (ATVs), motor bikes, fun/recreational go--karts,
aircraft products or vehicles intended for use in competitive events. Use of
these engines in such applications could result in property damage, serious
injury (including paralysis), or even death.
1
SAFETY
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
• Turn engine OFF and let engine cool at least 2 minutes before removing gas
cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. Fill tank to approximately 1--1/2 inches below top of
neck to allow for fuel expansion.
• Keep gasoline away from sparks, open flames, pilot lights, heat, and other
ignition sources.
• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if
necessary.
WHEN STARTING ENGINE
• Make sure spark plug, muffler, fuel cap and air cleaner are in place.
• Do not crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting engine.
• If engine floods, set choke to OPEN/RUN position, place throttle in FAST and
crank until engine starts.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at an angle which causes gasoline to spill.
• Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
• Transport with fuel tank EMPTY, or with fuel shut--off valve OFF.
WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters or other appliances that have
pilot light or other ignition source because they can ignite gasoline vapors.
WARNING
Gaseous fuels, such as liquid petroleum gas (LPG) and natural gas
(NG), are extremely flammable and can readily form explosive
air-vapor mixtures at moderate temperatures.
IF YOU SMELL GAS:
• DO NOT start the engine.
• DO NOT actuate any electrical switches.
• DO NOT use the phone in the vicinity.
• Evacuate the area.
• Contact the gas supplier or fire department.
REMEMBER:
• LPG vapor is heavier than air and tends to collect in low areas. NG vapor is
lighter then air and tends to collect in high areas. Both may travel to remote
locations.
• Keep all flames, sparks, pilot lights and other ignition sources away from the
area where the engine is operated or repaired.
• DO NOT smoke when operating or repairing the engine.
• DO NOT store gasoline or other flammable vapors or liquids in the vicinity of the
engine.
• BEFORE doing any service work to the engine, shut off the gas supply.
• After initial installation or servicing, check for gas leaks. DO NOT use an open
flame. Apply very soapy water or leak test solution with a brush and look for
bubbles.
• Keep the equipment and the area surrounding the engine free of debris.
• Install the fuel system according to applicable fuel/gas codes.
WARNING
Starting engine creates sparking. Sparking can ignite nearby
flammable gases. Explosion and fire could result.
• If there is natural or LP gas leakage in area, do not start engine.
• Do not use pressurized starting fluids because vapors are flammable.
WARNING
Rapid retraction of starter cord (kickback) will pull hand and arm toward
engine faster than you can let go. Broken bones, fractures, bruises or
sprains could result.
• When starting engine, pull cord slowly until resistance is felt, then pull rapidly.
• Remove all external equipment/engine loads before starting engine.
• Direct coupled equipment components such as, but not limited to, blades, impellors,
pulleys, sprockets, etc., must be securely attached.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing,
or accessories. Traumatic amputation or severe laceration can
result.
• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling drawstrings or items that could become
caught.
WARNING
Running engines produce heat. Engine parts, especially muffler,
become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc. can catch fire.
• Allow muffler, engine cylinder and fins to cool before touching.
• Remove accumulated combustibles from muffler area and cylinder area.
• Install and maintain in working order a spark arrester before using equipment on
forest-covered, grass-covered, brush-covered unimproved land. The state of
California requires this (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal land.
WARNING
Wear eye protection when doing repair work.
Frostbite can result from skin/eye contact with leaking LP liquid.
• Installation, adjustment and repair work should be done by a qualified technician.
• Flexible supply lines should be checked regularly to make sure they are in good
condition. Replace damaged or leaking components.
WARNING
Engines g ive off carbon monoxide, an odorless, colorless, poison
gas. Breathing carbon monoxide can cause nausea, fainting or death.
• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if doors or windows are open.
2
WARNING
Unintentional sparking can result in fire or electric shock.
Unintentional start-up can result in entanglement, traumatic
amputation, or laceration.
BEFORE PERFORMING ADJUSTMENTS OR REPAIRS
• Disconnect spark plug wire and keep it away from spark plug.
• Disconnect battery at negative terminal (engines with electric start.)
WHEN TESTING FOR SPARK
• Use approved spark plug tester.
• Do not check for spark with spark plug removed.
OIL RECOMMENDATIONS
Use a high quality detergent oil classified “For Service SF, SG, SH, SJ” or higher.
Do not use special additives.
°
SAE 30 40
is good for all purpose use above 40°F, use below 40°F will cause hard starting.
10W-30 0to100
is better for varying temperature conditions. This grade of oil improves cold weather
starting, but may increase oil consumption at 80°F(27°C) or higher.
Synthetic 5W-30 --20 to 120°F (--30 to 40°C)
provides the best protection at all temperatures as well as improved starting with less
oil consumption.
5W-30 40
is recommended for winter use, and works best in cold conditions.
OIL CAPACITY
Approximately 1-1/2 quarts (48 ounces or 1.6 liters) when changing oil and filter
(Oil capacity will be greater if engine is equipped with remote
CAUTION: Engine is shipped from Briggs & Stratton without oil. Before starting
engine, fill to FULL mark on dipstick with oil. Do not over fill.
ADDING OIL- SEE FIGURE
1. For first use or when performing oil change, add 1 liter (32 ounces).
2. Start and run engine at idle for 30 seconds. Shut engine off and wait 30
3. Then add more oil slowly to bring level to FULL mark on dipstick. Check for
4. Tighten dipstick firmly before starting engine.
CHECKING OIL
1. Place engine on level surface and clean around oil fill
2. Remove dipstick
3. Oil should be at FULL mark
4. Tighten dipstick firmly before starting engine.
OIL PRESSURE
If engine runs low on oil, an oil pressure switch (if engine is equipped) will either
activate a warning device or stop the engine. (Read the operating instructions
supplied by the equipment manufacturer to determine which way your engine is
equipped.) See Maintenance for further information.
F and higher (5°C and higher)
°
F (--18 to 38°C)
Check oil level frequently at higher temperatures.
°
F and below (5°C and below)
2
seconds.
oil leaks.
Remove dipstick and check oil level.
, wipe with clean cloth, insert and tighten down again.
. If oil is required, add slowly.
oil filter.)
.
.
FUEL RECOMMENDATIONS
GASOLINE POWERED ENGINES
This engine is certified to operate on gasoline. The emission control system for
this engine is EM (Engine Modifications).
Always use gasoline that meets these requirements:
• Clean, fresh unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). If operating at high altitude, see
below.
• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary
butyl ether), is acceptable.
• Use of any gasoline other than those approved above will void the engine
warranty. In some local areas fuel pumps may be marked if the gasoline
contains alcohols or ethers. If you are unsure about the gasoline you purchase
check with your fuel provider.
• Do not modify the engine fuel system or carburetor to run on alternative fuels.
• Never mix oil with gasoline.
All gasoline is not the same. If you experience starting or performance problems
after new gasoline has been used in your engine, switch to a different fuel
provider or change fuel brands.
CAUTION: Some fuels, called oxygenated or reformulated fuels, are fuels
blended with alcohols or ethers. Excessive amounts of these blends can damage
the fuel system or cause performance problems. If any undesirable operating
symptoms occur, use gasoline with a lower percentage of alcohol or ether.
FUEL STABILIZER
To protect the fuel system from gum formation, mix in a fuel preservative when
adding fuel. Briggs & Stratton recommends using FRESH STARTt fuel
stabilizer, available as a liquid additive, concentrated liquid cartridge or granular
additive.
HIGH ALTITUDE USE
At higher altitudes (over 5,000 feet), 85 octane/85 AKI (89 RON) gasoline can be
used. Operation at high altitude may require a high-altitude carburetor jet kit to
improve performance and decrease fuel consumption. See an Authorized Briggs
& Stratton dealer for more information.
ADDING GASOLINE
Clean around fuel fill before removing cap. Remove cap. Fill tank to
approximately 1-1/2 inches below top of neck to allow for fuel expansion. Be
careful not to overfill.
LIQUID PROPANE GAS (LPG)
NATURAL GAS (NG) POWERED ENGINES
• Use clean, dry fuel, free of moisture or any particulate material. Using fuels
outside the following recommended values may cause performance
problems.
• In engines set to run on LPG, commercial grade HD5 LPG is recommended.
Recommended fuel composition is fuel with a minimum fuel energy of 2500
BTU’s/ft# with maximum propylene content of 5% and butane and heavier
gas content of 2.5% and minimum propane content of 90%.
• LPG or NG engines are certified to operate on liquid propane gas or natural
gas.
ADDING FUEL
Read the operating instructions supplied by the equipment manufacturer for
information on refueling natural or LP gas engine.
WARNING
LPG/NG Engines: The equipment on which this engine is mounted is
equipped with an automatic safety gas “fuel lock-off” valve. DO NOT operate
the equipment if the “fuel lock-off” valve is missing or inoperative, explosion
or fire could occur.
3
STARTING
CAUTION: This engine is shipped from Briggs & Stratton WITHOUT oil. Check oil
level. If you start the engine without oil, the engine will be damaged beyond repair
and will not be covered under warranty. See Oil section for recommendations,
capacity and filling details.
BEFORE STARTING LPG / NG ENGINES
The LPG / NG mixer maybe equipped with solenoid, fuel inlet, 12 volt connector,
and equipped for a fuel lock-off valve. (Read the operating instructions supplied
by the equipment manufacturer to determine how your engine is equipped.)
BEFORE STARTING ALL ENGINES- SEE FIGURE
Note: LPG / NG engines skip steps 1 and 2.
Note: If equipment manufacturer has supplied battery, charge it as manufacturer
recommends before trying to start engine,.
1. Open fuel shut-off valve
2.
Move choke control to CHOKE or START.
3.
Move throttle (if equipped) to FAST position. (Operate engine with throttle in
FAST position and choke in RUN or OFF position.)
4.
Push rocker switch to I position, if equipped.
REWIND STARTER
1. Grasp rope handle and pull slowly until resistance is felt.
2. Then, pull cord rapidly to overcome compression, prevent kickback and start
engine.
3. Repeat if necessary with choke in RUN position throttle in FAST.
4. When engine starts, operate in FAST.
ELECTRIC STARTER
CAUTION: If equipment manufacturer has supplied battery, charge it before
trying to start engine. DO NOT operate engine with battery disconnected. To
prolong starter life, use short starting cycles (5 seconds maximum, then wait one
minute). Extended cranking can damage starter motor.
1. Turn key to START position
2. Repeat if necessary with choke off and throttle control in FAST position.
3. Allow engine to warm up.
4. If choke equipped: Slowly adjust toward RUN or OFF position. Wait until
engine runs smoothly before each choke adjustment.
5. Operate engine with choke off and throttle in FAST position.
STOPPING
1. Rewind (Manual) Starter: Move throttle control (if equipped) to SLOW and
then STOP
2. Electric (Key) Starter: Move throttle lever (if equipped) to SLOW. Turn key to
OFF . Remove key and store out of reach of children.
3. Push rocker switch (if equipped) to O
4. Close fuel shut--off valve (if equipped).
- SEE FIGURE
position.
(if equipped).
- SEE FIGURE
- SEE FIGURE
or press button.
6
4
5
.
3
MAINTENANCE
WARNING
To prevent accidental starting, disconnect spark plug wire and keep it away
from spark plug before servicing.
Do not strike the flywheel with hammer or hard object. If done, the flywheel
may shatter during operation.
Do not tamper with links or other parts to increase engine speed.
Regular maintenance improves performance and extends engine life.
Need assistance? Go to www.briggsandstratton.com.
Follow the hourly or calendar intervals, whichever occur first. More frequent
service is required when operating in adverse conditions noted below.
First 8 Hours
D Change oil
Every 8 hours or daily
D Check oil level
D Clean around muffler, linkage and springs
Every 25 hours or every season
D Change oil if operating under heavy load or high ambient temperature
D Service air cleaner pre-cleaner*
Every 50 hours or every season
D Clean and inspect spark arrester, if equipped
Every 100 hours or every season
D Service air cleaner cartridge*
D Change oil
D Replace oil filter, if equipped
D Clean oil cooler, if equipped*
D Clean cooling system*
D Check valve clearance -- LPG / NG engines
Every season
D Replace spark plugs**
D Replace in-line fuel filter
D Check valve clearance
* Clean more often under dusty conditions, or when airborne debris is present or after
prolonged operation cutting tall, dry grass.
** In some areas, local law requires using a resistor spark plug to suppress ignition
signals. If this engine was originally equipped with resistor spark plug, use same type
of spark plug for replacement.
WARNING
DO NOT stop the engine by moving choke control to CHOKE position.
Backfire, fire or engine damage could occur.
4
CHANGING ENGINE OIL
Change oil after first 8 hours of operation.
1. Change oil while engine is warm.
2. Remove oil drain plug to drain oil.
3. Refill with new oil of recommended SAE viscosity grade.
4. Fill to FULL mark on dipstick.
OIL FILTER , IF EQUIPPED.
Replace oil filter after every 100 hours of operation or every season, whichever
occurs first.
1. Before installing new filter, lightly oil filter gasket with fresh, clean engine oil.
2. Screw filter on by hand until gasket contacts oil filter adapter. Tighten 1/2 to
3/4 turn more.
3. Refill engine with new oil of recommended SAE viscosity grade. See Adding
Oil under OIL RECOMMENDATIONS for procedure.
4. Start and run engine at IDLE to check for oil leaks.
5. Stop engine. Recheck oil level and add oil if required.
OIL PRESSURE
If oil pressure drops below 1-4 psi (.1-.2 kg/cm2), an oil pressure switch (if engine
is equipped) will either activate a warning device or stop the engine. Check oil
level with dipstick. If oil level is between ADD and FULL mark on dipstick, do
try to restart engine
not operate engine until oil pressure is corrected
If oil level is below ADD mark on dipstick, add oil to bring level to FULL mark.
Restart engine and check oil pressure. If pressure is normal, continue to operate
engine.
Note: Oil pressure gauge, if engine is equipped, is supplied by
manufacturer of equipment.
. Contact an Authorized Briggs & Stratton Service Dealer. Do
- SEE FIGURE
.
7
not
VALVE CLEARANCE
Gasoline Engines -
Check valve clearance yearly (intake and exhaust .10-.15 mm).
LPG / NG Engines -
Valve clearance must be checked after every 100 hours of operation. Adjust if
necessary.
MUFFLER
Accumulation of debris around exhaust manifold/mufflercould cause a
fire. Inspect and clean before every use.
If muffler is equipped with spark arrester screen
cleaning and inspection every 50 hours or every season. Replace if damaged.
CLEANING DEBRIS
Periodically remove grass/chaff buildup from engine.
Remove oil cooler to clean debris.
Grass or chaff may clog engine’s air cooling system, especially after prolonged
service cutting tall, dry grass. Every 100 hours or every season, clean internal
cooling fins and surfaces to prevent overheating and engine damage. Remove
blower housing to clean areas shown
Keep linkage, springs and controls free of debris.
CAUTION:
DO NOT use water to clean engine parts. Water could contaminate fuel system.
Use a brush or dry cloth.
- SEE FIGURE
WARNING
- SEE FIGURE
10
, remove spark arrester screen for
10
.
AIR CLEANER, DUAL ELEMENT
1. Unhook clips on sides of cover and remove cover.
2. Carefully slide pre-cleaneroff cartridge.
3. Remove knob
from entering carburetor
To service cartridge, clean by tapping gently on a flat surface. Replace
pre-cleaner, if equipped, or cartridge if very dirty or damaged.
CAUTION: Do not use petroleum solvents, e.g., kerosene, which will cause
cartridge to deteriorate. Do not use pressurized air, which can damage
cartridge. Do not oil cartridge.
4. Reinstall cartridge, plate and knob.
5. Reassemble pre-cleaner on cartridge.
6. Replace cover and fasten clips.
SPARK PLUG
and plate. Carefully remove cartridge to prevent debris
.
- SEE FIGURE
9
- SEE FIGURE
8
WARNING
DO NOT check for spark with spark plug removed.
Use only Briggs & Stratton Spark Tester, to check for spark.
• If engine is flooded, place throttle in FAST and crank until engine starts.
• The electrodes on the spark plug must be clean and sharp to produce the
powerful spark required for ignition. If the spark plug is worn or dirty the
engine will be hard to start.
• Ensure spark plug gap
Note: In some areas, local law requires using a resistor spark plug to suppress
ignition signals. If this engine was originally equipped with resistor spark plug,
use same type of spark plug for replacement.
is 0.76 mm or 0.030 in.
FUEL FILTER
Replace in-line fuel filterevery season.
- SEE FIGURE
10
WARNING
Drain fuel tank or close fuel shut-off valve before replacing filter.
5
STORAGE
Fuel can become stale when stored over 30 days. Stale fuel causes acid and
gum deposits to form in fuel system or on essential carburetor parts. Mix fuel
stabilizer with fuel in tank or storage container. Run engine for a short time to
circulate stabilizer through carburetor and engine. Engine and fuel can be stored
up to 24 months.
If fuel stabilizer is not used, you need to drain gasoline from equipment prior to
storage. Run engine until it stops from lack of fuel.
If FRESH START fuel cap with concentrated slow drip liquid cartridge is used,
there is no need to drain fuel, as long as cartridge contains stabilizer for seasonal
storage.
1. Change oil.
2. Remove spark plugs and pour about 30 ml (1 oz) of engine oil into
cylinders. Replace spark plugs and crank slowly to distribute oil.
3. Clean grass/chaff from cylinders and cylinder head fins and behind muffler.
4. When engine is cooled from operating, Store in a clean dry area.
WARNING
Do not store in same area as a stove, furnace, water heater, or other
appliance that uses a pilot light or has a device that can create a spark.
Engine fumes could ignite.
SERVICE
Partial List of Genuine Briggs & Stratton Parts
Oil (48 oz.) 100028............................................
Oil filter (6 cm long) 492932......................................
Oil pump kit (uses electric drill to remove oil from engine quickly) 5056......
Fuel stabilizer (4.2 oz., 125 ml bottle) 5041..........................
Fuel filter (without fuel pump) 5018................................
Fuel filter (with fuel pump) 493629.................................
Air cleaner cartridge 394018.....................................
(all models except model 380000)
Air cleaner pre-cleaner 272490...................................
(all models except model 380000)
Air cleaner (cartridge and pre-cleaner kit) 5050.......................
(all models except model 380000)
Air cleaner cartridge (model 380000) 692519.........................
Air cleaner pre-cleaner (model 380000) 692520........................
Resistor spark plug 496018......................................
Long life platinum spark plug 5066................................
(used on most OHV engines)
Repair Manual 272144.........................................
When you purchase equipment powered by a Briggs & Stratton
engine, you are assured of highly skilled, reliable service at more
than 30,000 Authorized Service Dealers worldwide, including more
than 6,000 Master Service Technicians. Look for these signs
wherever Briggs & Stratton service is offered.
You may find the nearest Authorized Service Dealer in our
dealer locator map at
1-800-233-3723.
ww.briggsandstratton.com
or by calling
ENGINE SPECIFICATIONS
Armature air gap 0.20-0.30 mm (0.008-0.012 in.).....................
Spark plug gap 0.76 mm (0.30 in.)...............................
Valve clearance with valve springs install ed and piston 6 mm past top dead center
(check when engine is cold). See Repair Manual.
Intake 0.10-0.15 mm (0.004-0.006 in.).............................
Exhaust 0.10-0.15 mm (0.004-0.006 in.)............................
Note: Engine power will decrease 3-1/2% for each 1,000 feet (300 meters)
above sea level and 1% for each 10_ F(5.6_ C) above 77_ F(25_ C). It
will operate satisfactorily at an angle up to 15_. Refer to the equipment
operator manual for safe allowable operating limits on slopes.
MODEL SERIES 290000 & 300000
Bore 68 mm (2.68 in.)..........................................
Stroke 66 mm (2.60 in.)........................................
Displacement 480 cc (29.3 cu. in.).................................
MODEL SERIES 350000
Bore 72 mm (2.83 in.)..........................................
Stroke 70 mm (2.76 in.)........................................
Displacement 570 cc (34.7 cu. in.).................................
MODEL SERIES 380000
Bore 76 mm (2.97 in.)..........................................
Stroke 70 mm (2.76 in.)........................................
Displacement 627 cc (38.2 cu. in.).................................
TECHNICAL INFORMATION
POWER RATINGS
The power ratings for an individual engine model are initially developed by
starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide
array of products on which our engines are placed, and the variety of
environmental issues applicable to operating the equipment, it may be that the
engine you have purchased will not develop the rated horsepower when used in
a piece of power equipment (actual “on-site” power). This difference is due to a
variety of factors including, but not limited to, the following: differences in altitude,
temperature, barometric pressure, humidity, fuel, engine lubrication, maximum
governed engine speed, individual engine to engine variability, design of the
particular piece of power equipment, the manner in which the engine is operated,
engine run-in to reduce friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other factors. The power ratings
may also be adjusted based on comparisons to other similar engines utilized in
similar applications, and will therefore not necessarily match the values derived
using the foregoing codes.
6
Briggs & Stratton Corporation (B&S),
the California Air Resources Board (CARB)
Environmental Protection Agency (U.S. EPA)
Emissions Control System Warranty Statement
(Owner’s Defect Warranty Rights and Obligations)
California, United States and Canada Emissions
Control Defects Warranty Statement
and the United States
The California Air Resources Board (CARB), U.S. EPA
and B&S are pleased to explain the emissions Control
System Warranty on your small off-road engine (SORE).
In California, new small off-road engines model year 2006
and later must be designed, built and equipped to meet
the State’s stringent anti-smog standards. Elsewhere in
the United States, new non-road, spark-ignition engines
certified for model year 1997 and later must meet similar
standards set forth by the U.S. EPA. B&S must warrant the
emissions control system on your engine for the periods of
time listed below, provided there has been no abuse,
neglect or improper maintenance of your small off-road
engine.
Your emissions control system includes parts such as the
carburetor, air cleaner, ignition system, fuel line, muffler
and catalytic converter. Also included may be connectors
and other emissions related assemblies.
Where a warrantable condition exists, B&S will repair your
small off-road engine at no cost to you including diagnosis,
parts and labor.
Briggs & Stratton Emissions Control
Defects Warranty Coverage
Small off-road engines are warranted relative to emissions
control parts defects for a period of two years, subject to
provisions set forth below. If any covered part on your
engine is defective, the part will be repaired or replaced by
B&S.
Owner’s Warranty Responsibilities
As the small off-road engine owner, you are responsible
for the performance of the required maintenance listed in
your Operating and Maintenance Instructions. B&S
recommends that you retain all your receipts covering
maintenance on your small off-road engine, but B&S
cannot deny warranty solely for the lack of receipts or for
your failure to ensure the performance of all scheduled
maintenance.
As the small off-road engine owner, you should however
be aware that B&S may deny you warranty coverage if
your small off-road engine or a part has failed due to
abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road
engine to an Authorized B&S Service Dealer as soon as a
problem exists. The undisputed warranty repairs should be
completed in a reasonable amount of time, not to exceed
30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact a B&S Service
Representative at 1-414-259-5262.
The emissions warranty is a defects warranty. Defects are
judged on normal engine performance. The warranty is not
relatedtoanin-useemissionstest.
The following are specific provisions relative to your Emissions
Control Defects Warranty Coverage. It is in addition to the
B&S engine warranty for non-regulated engines found in the
Operating and Maintenance Instructions.
1. Warranted Parts
2. Length of Coverage
3. No Charge
4. Claims and Coverage Exclusions
5. Maintenance
Briggs & Stratton Emissions Control
Defects Warranty Provisions
Coverage under this warranty extends only to the parts listed
below (the emissions control systems parts) to the extent
these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system (soft choke)
• Carburetor and internal parts
• Fuel Pump
• Fuel line, fuel line fittings, clamps
b. Air Induction System
• Air cleaner
• Intake manifold
c. Ignition System
• Spark plug(s)
• Magneto ignition system
d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
• Vacuum, temperature, position, time sensitive valves
and switches
• Connectors and assemblies
B&S warrants to the initial owner and each subsequent
purchaser that the Warranted Parts shall be free from defects
in materials and workmanship which caused the failure of the
Warranted Parts for a period of two years from the date the
engine is delivered to a retail purchaser.
Repair or replacement of any Warranted Part will be performed
at no charge to the owner, including diagnostic labor which
leads to the determination that a Warranted Part is defective, if
the diagnostic work is performed at an Authorized B&S Service
Dealer. For emissions warranty service contact your nearest
Authorized B&S Service Dealer as listed in the “Yellow Pages”
under “Engines, Gasoline,” “Gasoline Engines,” “Lawn
Mowers,” or similar category.
Warranty claims shall be filed in accordance with the
provisions of the B&S Engine Warranty Policy. Warranty
coverage shall be excluded for failures of Warranted Parts
which are not original B&S parts or because of abuse, neglect
or improper maintenance as set forth in the B&S Engine
Warranty Policy. B&S is not liable to cover failures of
Warranted Parts caused by the use of add-on, non-original, or
modified parts.
Any Warranted Part which is not scheduled for replacement as
required maintenance or which is scheduled only for regular
inspection to the effect of “repair or replace as necessary” shall
be warranted as to defects for the warranty period. Any
Warranted Part which is scheduled for replacement as
required maintenance shall be warranted as to defects only for
the period of time up to the first scheduled replacement for that
part. Any replacement part that is equivalent in performance
and durability may be used in the performance of any
maintenance or repairs. The owner is responsible for the
performance of all required maintenance, as defined in the
B&S Operating and Maintenance Instructions.
6. Consequential Coverage
Coverage hereunder shall extend to the failure of any engine
components caused by the failure of any Warranted Part still
under warranty.
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)
6,691,683
6,647,942
6,622,683
6,615,787
6,617,725
6,603,227
6,595,897
6,595,176
6,584,964
6,557,833
6,542,074
6,520,141
6,495,267
6,494,175
6,472,790
6,460,502
6,456,515
6,382,166
6,369,532
6,356,003
6,349,688
6,347,614
6,325,036
6,311,663
6,284,123
6,263,852
6,260,529
6,242,828
6,239,709
6,237,555
6,230,678
6,213,083
6,202,616
6,145,487
6,142,257
6,135,426
6,116,212
6,105,548
6,347,614
6,082,323
6,077,063
6,064,027
6,040,767
6,014,808
6,012,420
5,992,367
5,904,124
5,894,715
5,887,678
5,852,951
5,843,345
5,823,153
5,819,513
5,813,384
5,809,958
5,803,035
5,765,713
5,732,555
5,645,025
5,642,701
5,628352
5,619,845
5,606,948
5,606,851
5,605,130
5,497,679
7
5,548,955
5,546,901
5,445,014
5,503,125
5,501,203
5,497,679
5,320,795
5,301,643
5,271,363
5,269,713
5,265,700
Look For Relevant Emission
Durability Period and
Air Index Information On
Your Engine Emission Label
Engines that are certified to meet the California Air
Resources Board (CARB) Tier 2 Emission Standards
must display information regarding the Emissions
Durability Period and the Air Index. Briggs & Stratton
makes this information available to the consumer on our
emission labels. The engine emission label will indicate
certification information.
The Emissions Durability Period describes the number
of hours of actual running time for which the engine is
certified to be emissions compliant, assuming proper
maintenance in accordance with the Operating &
Maintenance Instructions. The following categories are
used:
Moderate:
Engine is certified to be e mission compliant for 125 hours
of actual engine running time.
Intermediate:
Engine is certified to be e mission compliant for 250 hours
of actual engine running time.
Extended:
Engine is certified to be e mission compliant for 500 hours
of actual engine running time. For example, a typical
walk-behind lawn mower is used 20 to 25 hours per year.
Therefore, the Emissions Durability Period of an engine
with an intermediate rating would equate to 10 to 12
years.
Certain Briggs & Stratton engines will be certified to meet
the United States Environmental Protection Agency
(USEPA) Phase 2 emission standards. For Phase 2
certified engines, the Emissions Compliance Period
referred to on the Emissions Compliance label indicates
the number of operating hours for which the engine has
been shown to meet Federal emission requirements.
For engines less than 225 cc displacement.
Category C = 125 hours
Category B = 250 hours
Category A = 500 hours
For engines of 225 cc or more displacement.
Category C = 250 hours
Category B = 500 hours
Category A = 1000 hours
5,243,878
5,235,943
5,234,038
5,228,487
5,197,426
5,197,425
5,197,422
5,191,864
5,188,069
5,186,142
5,150,674
5,138,996
5,086,890
5,070,829
5,058,544
5,040,644
5,009,208
4,996,956
4,977,879
4,977,877
4,971,219
4,895,119
4,875,448
4,819,593
4,720,638
4,719,682
4,633,556
4,630,498
4,522,080
4,520,288
4,512,499
4,453,507
4,430,984
D 476,629
D 457,891
D 368,187
D 375,963
D 309,457
D 372,871
D 361,771
D 356,951
D 309,457
D 308,872
D 308,871
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
Effective January 1, 2006 replaces all undated Warranties and all Warranties dated before January 1, 2006.
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both. Transportationcharges on product
submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For
warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in the
‘Yellow Pagest’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR
INCIDENTALOR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.Some states or countries do not allow limitations
on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and
exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.
LIMITED WARRANTY
WARRANTY TERMS**
Consumer Commercial Condition of
Brand / Product Type Use Use Warranty Term
Classict 1 year 90 days 2 years Consumer Use in European Union
Etekt 1 year 1 year
Etended Life Seriest 2 years 1 year
Fourcet 2 years 90 days
I/Ct 2 years 1 year
Industrial Plust 2 years 1 year
Intekt (Kool Bore) 2 years 90 days
Intekt (Sleeve Bore) 2 years 1 year
Kerosene fuel operated engines 1 year 90 days.
Powerbuiltt OHV 2 years 90 days
Q45t 2 years 90 days
Quantum® 2 years 90 days
Quattrot 2 years 90 days
Sprintt 2 years 90 days
Vanguardt 2 years 2 years
2-Cycle Snow engine 2 years 90 days
Touch-N-Mowt Starter 5 years 90 days Equipped on Quantum® or Intekt engines.
**Engines used on Home Standby Generator applications are warranted under consumer use only. This warranty does not apply to engines on equipment used for prime power in place of a
utility. Engines used in competitive racing or on commercial or rental tracks are not warrantied.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use”
means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an
engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTONPRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEI PT. IF
YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TI ME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE
PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
ABOUT YOUR ENGINE WARRANTY
Briggs & Stratton welcomes warranty repair and
apologizes to you for being inconvenienced. Any
Authorized Service Dealer may perform warranty repairs.
Most warranty repairs are handled routinely, but
sometimes requests for warranty service may not be
appropriate. For example, warranty would not apply if
engine damage occurred because of misuse, lack of
routine maintenance, shipping, handling, warehousing or
improper installation. Similarly, warranty is void if the
serial number of the engine has been removed or the
engine has been altered or modified.
If a customer differs with the decision of the Service
Dealer, an investigation will be made to determine
whether the warranty applies. Ask the Service Dealer to
submit all supporting facts to his Distributor or the Factory
for review. If the Distributor or the Factory decides that the
claim is justified, the customer will be fully reimbursed for
those items that are defective. Toavoid misunderstanding
which might occur between the customer and the Dealer,
listed below are some of the causes of engine failure that
the warranty does not cover.
Normal wear:
Engines, like all mechanical devices, need periodic parts
service and replacement to perform well. Warranty will not
cover repair when normal use has exhausted the life of a
part or an engine.
Improper maintenance:
The life of an engine depends upon the conditions under
which it operates, and the care it receives. Some
applications, such as tillers, pumps and rotary mowers,
are very often used in dusty or dirty conditions, which can
cause what appears to be premature wear. Such wear,
when caused by dirt, dust, spark plug cleaning grit, or
other abrasive material that has entered the engine
because of improper maintenance, is not covered by
warranty.
This warranty covers engine related defective
material and/or workmanship only
replacement or refund of the equipment to which the
engine may be mounted. Nor does the warranty
extend to repairs required because of:
1. PROBLEMS CAUSED BY PARTS THAT ARE NOT
ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent
starting, cause unsatisfactory engine performance,
or shorten engine life. (Contact equipment
manufacturer.)
3. Leaking carburetors, clogged fuel pipes, st icking
valves, or other damage, caused by using
contaminated or stale fuel.
4. Parts which are scored or broken because an engine
was operated with insufficient or contaminated
lubricating oil, or an incorrect grade of lubricating oil
(Check and refill when necessary, and change at
recommended intervals.) OIL GARD® may not shut
down running engine. Engine damage may occur if
oil level is not properly maintained.
5. Repair or adjustment of associated parts or
assembliessuch as clutches, transmissions, remote
controls, etc., which are not manufactured by Briggs
& Stratton.
6. Damage or wear to parts caused by dirt, which
entered the engine because of improper air cleaner
maintenance, re-assembly, or use of a non-original
, and not
air cleaner element or cartridge. At recommended
intervals, clean and/or replace the filter as stated in
the Operator’s Manual.
7. Parts damaged by over-speeding, or overheating
caused by grass, debris, or dirt, which plugs or clogs
the cooling fins, or flywheel area, or damage caused
by operating the engine in a confined area without
sufficient ventilation. Clean engine debris at
recommended intervals as stated in the Operator’s
Manual.
8. Engine or equipment parts broken by excessive
vibration caused by a loose engine mounting, loose
cutter blades, unbalanced blades or loose or
unbalanced impellers, improper attachment of
equipment to engine crankshaft, over-speeding or
other abuse in operation.
9. A bent or broken crankshaft, caused by striking a
solid object with the cutter blade of a rotary lawn
mower, or excessive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
11. Engine or engine component failure, i.e.,
combustion chamber, valves, valve seats, valve
guides, or burned starter motor windings, caused by
the use of alternate fuels such as, liquified
petroleum, natural gas, altered gasolines, etc.
Warranty service is available only through authorized
service dealers by Briggs & Stratton Corporation.
Locate your nearest Authorized Service Dealer in our
dealer locator map on www.briggsandstratton.com or
by calling 1--800--2333723, or as listed in the ’Yellow
Pagest’.
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