Briggs & Stratton 30A, 71017 User Manual

0 (0)
Installation &
Operator’s Manual
Manuel d'installation
et d'utilisation
Manual de Instalación
y del Operario
Questions? Help is just a moment away!
Vous avez des questions? Vous n'avez pas
Call: Home Generator Helpline
Appelez: Ligne Directe de GÉNÉRATRICE
LRÉSIDENTIELLE
Llame: Línea Directa de Generador de Hogar
1-800-743-4115 M-F 8-5 CT
BRIGGSandSTRATTON.com
Models 071014 & 071017 Part No. 198417GS Rev. - (08/15/06)
30A NEMA 1 / NEMA 3R
Switching Neutral Manual Transfer Switch

TABLE OF CONTENTS

2
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
For the Home Owner . . . . . . . . . . . . . . . . . . . . . . 4
For the Installing Dealer/Contractor. . . . . . . . . . . 4
Owner Orientation . . . . . . . . . . . . . . . . . . . . . . . . 5
Installer Responsibilities . . . . . . . . . . . . . . . . . . . 5
Equipment Description . . . . . . . . . . . . . . . . . . . . 5
Generator Compatibility . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Delivery Inspection . . . . . . . . . . . . . . . . . . . . 6
Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . 7
ESSENTIAL CIRCUIT ISOLATION . . . . . . . . . . . . . . 8
Power Wiring Interconnections . . . . . . . . . . . . 9-10
Inlet Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Connecting Cord Set . . . . . . . . . . . . . . . . . . 12
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . 13
Load Management. . . . . . . . . . . . . . . . . . . . . . . 13
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Model 071014 . . . . . . . . . . . . . . . . . . . . . . . 14
Model 071017 . . . . . . . . . . . . . . . . . . . . . . . 14
When Calling The Factory . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 15
SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Copyright © 2006 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
is a registered trademark of Briggs & Stratton Corporation, Milwaukee, WI, U.S.A.
IMPORTANT SAFETY INSTRUCTIONS
3
IMPORTANT SAFETY
INSTRUCTIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. NOTICE, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard.The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others.You must also make sure that the procedure, work method or operating technique that you choose does not render the transfer switch unsafe.
SAVE THESE INSTRUCTIONS
• DO NOT touch bare wires or receptacles.
• DO NOT use transfer switch with worn, frayed, bare or otherwise damaged wiring.
• DO NOT handle electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• If you must work around a unit while it is operating, stand on an insulated dry surface to reduce shock hazard.
• DO NOT allow unqualified persons or children to operate or service transfer switch.
• In case of an accident caused by electrical shock, immediately shut down the source of electrical power and contact local authorities. Avoid direct contact with the
victim.
Failure to properly ground transfer switch can result in electrocution.
WARNING
• Use transfer switch only for intended uses.
• If you have questions about intended use, ask dealer or contact Briggs and Stratton Power Products.
• DO NOT expose transfer switch to excessive moisture, dust, dirt, or corrosive vapors.
• Remain alert at all times while working on this equipment. NEVER work on the equipment when you are physically or mentally fatigued.
• If connected devices overheat, turn them off and turn off their circuit breaker/fuse.
Improper treatment of transfer switch can damage it and shorten its life.
NOTICE
• Despite the safe design of the transfer switch, operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death.
Transfer Switch contains hazardous voltage that can cause personal injury or death.
WARNING
• Licensed electrician must perform installation of transfer switch.
• Follow all applicable federal, state and local codes, standards and regulations.
Contact with live parts can cause electric shock or burn.
WARNING
INTRODUCTION
4
INTRODUCTION
Thank you for your purchase of this Briggs & Stratton
Switching Neutral Manual Transfer Switch. This transfer switch is designed for use with generators equipped with or without Ground Fault Circuit Interrupters (GFCI). The switch disconnects the appropriate neutral circuit to allow the GFCI to function properly.
This transfer switch is for use with optional home standby systems which provide an alternate source of electric power and to serve loads such as a gas furnace, refrigeration and communication systems that, when stopped during any power outage, could cause discomfort, or the like. This product DOES NOT qualify for emergency standby as defined by NFPA 70 (NEC).
Briggs and Stratton Power Products (BSPP) has made every effort to provide for a safe, streamlined and cost­effective installation. Each installation is unique, it is impossible to know of and advise of all conceivable procedures and methods by which installation might be achieved. We do not know all possible hazards and/or the results of each method or procedure. For these reasons,
Only licensed electricians
should install transfer switches.
Installations must strictly comply with all
applicable federal, state and local codes,
standards and regulations.
Your BSPP Transfer Switch is supplied with this combined “Installation and Operator’s Manual”. This is an important document and should be retained by the owner after the installation has been completed.
Every effort has been expended to make sure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the system at any time without prior notice.
For the Home Owner
To help you make informed choices and communicate effectively with your installation contractor(s),
Read and understand the
Owner Orientation Section of this manual
BEFORE
contracting or starting
your transfer switch installation.
To arrange for proper installation, contact the store at which you purchased your BSPP Transfer Switch, your dealer, or your utility power provider.
The Transfer Switch Warranty is V
OID
unless the system is installed by a
licensed electrical professional.
For the Installing Dealer/Contractor
• Check federal, state and local codes for questions on installation.
• If you need more information about the transfer switch, call 1-800-743-4115, between 8:00 AM and 5:00 PM CT.
INTRODUCTION
5
Owner Orientation
The provided illustrations deplict typical circumstances and are meant to familiarize you with the installation options available with your transfer switch.
Local codes, appearance, and distances are factors that must be considered when negotiating with an installation professional.As the distance from the existing electrical service increases, compensation in wiring materials must be allowed for. This is necessary to comply with local codes and overcome electrical voltage drops.
The factors mentioned above will have a direct effect on the overall price of your transfer switch installation.
NOTE: Your installer must check local codes AND
obtain permits before installing the system. Read and follow the instructions given in this manual.
Installer Responsibilities
• Read and observe the safety rules.
• Read and follow the instructions given in this manual.
• Check federal, state and local codes, standards and regulations.
• Ensure generator is not overloaded with selected loads.
Equipment Description
This transfer switch is intended to operate electrical loads found in normal residential installations. The load is connected either to utility power (normal) or home standby power (generator).
The manual transfer switch is equipped with two main circuit breakers (“GENERATOR SUPPLY” and “UTILITY SUPPLY”) and a mechanical interlock. The “GENERATOR SUPPLY” circuit breaker connects power from the generator to the load devices wired to the manual transfer switch. The “UTILITY SUPPLY” circuit breaker connects utility power from the distribution panel to the loads wired to the manual transfer switch. Each of these circuit breakers have an isolated neutral that MUST be connected inside the transfer switch.
The mechanical interlock allows the circuit breakers for either the generator power “GENERATOR SUPPLY” or the utility power “UTILITY SUPPLY” to be turned on to provide power to the selected house loads. This switching neutral manual transfer switch will not allow utility line power and generator power to be connected to a load device at the same time.
If utility line power is restored while generator power is being used, there will be no effect on the generator or transfer switch components. When utility power is restored, follow the instructions in the section “System Operation”.
Generator Compatibility
Only use a generator that is factory-equipped with a NEMA L14-20R or NEMA L14-30R receptacle, shown in Figures 9 and 10.
• NEVER connect transfer switch to any receptacle other than those recommended as damage to connected appliances may occur.
NOTICE
INSTALLATION
6
INSTALLATION
Unpacking
Delivery Inspection
Remove the Transfer Switch components shown in Figure 1 from the shipping carton.
The transfer switch is supplied ready for installation. Inspect the switch and its attached components for any shipping damage.
The inlet box is supplied ready to be wired. Inspect it, the connection cord set, and the connecting plugs for any damage. The installer will select and connect the appropriate connection cord plug to match generator receptacle.
IMPORTANT: If loss or damage is noted at time of delivery, have the person(s) making delivery note all damage on the freight bill and affix his signature under the consignor's memo of loss or damage. If loss or damage is noted after delivery, contact the carrier for claim procedures. Freight damaged parts are not warranted.
Items Not Shipped with Transfer Switch:
The following items, required for system installation, are not included and must be provided by the installer:
1. Tools required for installation
2. Anchors and screws to mount the transfer switch components and conduit.
3. Conduit, fittings, wire nuts, and insulated copper wire for connecting the transfer switch to the outside inlet box and main distribution panel.
Inlet Box
Connecting Cord Set
Transfer Switch (Model 071014 shown)
Manual
Connecting Plugs
Figure 1 — Transfer Switch Components
Mounting Guidelines
The Model 071014 Switching Neutral Manual Transfer Switch is enclosed in a NEMA Type 1 enclosure suitable for indoor use ONLY.
The Model 071017 Manual Transfer Switch is enclosed in a NEMA Type 3R enclosure suitable for indoor/outdoor use.
Guidelines for mounting the Switching Neutral Manual Transfer Switch include:
• Model 071017 Switching Neutral Manual Transfer Switch must be installed with minimum NEMA 3R hardware for conduit connections.
• Install switch on a firm, sturdy supporting structure.
• Ensure enclosure is level and plumb. This can be done by placing washers between switch enclosure and mounting surface.
• NEVER install switch where any corrosive substance might drip onto enclosure.
• Protect switch at all times against excessive moisture, dust, dirt, lint, construction grit and corrosive vapors.
The typical installation of the Switching Neutral Manual Transfer Switch is depicted in Figure 2. Discuss layout suggestions/changes with the owner before beginning the system installation process.
INSTALLATION
7
Switching Neutral Manual Transfer Switch
Main
Distribution
Panel
Figure 2 — Typical Switch Mounting
Model 071014 shown
ESSENTIAL CIRCUIT
ISOLATION
Essential electrical loads are loads that will be powered by the Home Generator System. Essential loads are grouped together and wired into the transfer switch.
TO THE INSTALLER: Consult with Home Generator System owner(s) to discuss their selection of essential circuits, described in generator operator’s manual.
DO NOT overload generator as described in generator operator’s manual.
The Switching Neutral Manual Transfer Switch is connected to the branch circuit side in the main distribution panel.
All wiring must conform to federal, state and local codes.
The illustration in Figure 3 depicts the Home Generator System while utility is supplying 120/240 Volt, single-phase electrical service.
Figure 3 — Typical System Diagram with Essential Circuits
INSTALLATION
8
INSTALLATION
9
Power Wiring Interconnections
All wiring must be the proper size, properly supported and protected by conduit. Ensure all power is disconnected during installation.
Complete connections between the inlet box, main distribution panel and the transfer switch per Figure 4 on the next page.
1. Connect utility feeder from two pole 50 Amp branch circuit breaker in main distribution panel, to transfer switch 50 Amp breaker marked “Utility Supply”.
2. Connect main distribution panel neutral to transfer switch 50 Amp breaker neutral marked “Utility Supply”. DO NOT connect to neutral or ground bus in transfer switch.
3. Connect main distribution panel equipment ground to equipment ground bus in transfer switch.
4. Connect generator feeder from receptacle in inlet box to transfer switch 30 Amp breaker marked “Generator Supply”.
5. Connect generator neutral from receptacle in inlet box to transfer switch 30 Amp breaker neutral marked “Generator Supply” DO NOT connect to neutral or ground bus in transfer switch.
6. Connect generator equipment ground from receptacle in inlet box to transfer switch ground bus.
IMPORTANT: Connecting the transfer switch neutral bus to ground will trip the generator GFCI. DO NOT connect the transfer switch neutral bus to ground.
7. Connect all branch circuit breakers to appropriate essential circuits, including line and neutral circuit conductors.
8. Tighten all wire connections and fasteners to proper torque.
NOTE: Utility and Generator branch circuit breakers in transfer switch are specially designed to disconnect appropriate neutral circuits during operation. This feature allows the use of Ground Fault Circuit Interrupter devices on generators when installed correctly.
INSTALLATION
10
Figure 4 — A Typical Installation Diagram for Transfer Switch
Neutral Bus
Neutral Bus
To Inlet Box
Ground Bus
Typical 120V Essential Load
Main Distribution Panel
Transfer Switch
INSTALLATION
11
Inlet Box
Installation must strictly comply with all applicable federal, state and local codes when installing the generator inlet box provided with this system.
1. Locate and mount inlet box on an outside wall as close as possible to transfer switch. However, consider household air intake ducting when when locating generator and inlet box.
A typical transfer switch complete installation is depicted in Figure 5.
2. Remove inlet box inner panel. Mount inlet box on an outside wall (Figure 6).
3. Run appropriately sized conduit from transfer switch to inlet box. Anchor all boxes, conduit, and fittings.
Figure 6 — Inlet Box Installation
Figure 5 — A Typical Completed Transfer Switch Installation
Inlet Box
Transfer
Switch
Main
Distribution
Panel
INSTALLATION
12
4. As shown in Figure 7, cut, strip, and connect each wire to the appropriate terminal on the locking receptacle on the inlet box inner panel. Use the schematic affixed to the inside of the inlet box to make proper wire connections. When all connections have been made, reinstall the inlet box inner panel.
Connecting Cord Set
From the two 120/240 Volt connection plugs supplied with the transfer switch, select the one that mates to the generator. Referring to the image in Figure 8 and the schematic in Figure 9 or Figure 10 that applies to the connector being used, properly attach the plug to the pigtail end of the connecting cord set.
Figure 9 — 20A Cord Set Connector
4-Wire Cord Set
240V
120V
120V
W (Neutral)
X (Hot)
Y (Hot)
NEMA L14-20
Ground (Green)
Figure 10 — 30A Cord Set Connector
4-Wire Cord Set
240V
120V
120V
W (Neutral)
X (Hot)
Y (Hot)
NEMA L14-30
Ground (Green)
Figure 8 — Receptacle Connection
Figure 7 — Inlet Box Connections
OPERATION
13
SYSTEM OPERATION
Load Management
The number of circuits that can be operated simultaneously during a utility failure will depend on the wattage capacity of your generator. Most optional
standby system generators do not have the capacity to handle loads on all transfer switch circuits at the same time.
Review the load management plan developed with the installer. It may be necessary to selectively turn on and off certain loads while using generator power so that necessary appliances can be operated.
To transfer from utility power to generator power:
1. Align female socket of connecting cord set with inlet box receptacle’s mating male prongs, as shown in Figure 11. Push cord set connector in and twist clockwise to lock.
2. Align male prongs on other end of cord set with mating female terminals of generator’s 240V receptacle, as shown in Figure 12. Push in connector and twist clockwise to lock.
3. Ensure generator is outdoors as described in generator operator’s manual.
4. Start generator following instructions given in the generator operator’s manual.
5. Turn OFF breaker labeled “UTILITY SUPPLY” in transfer switch.
6. Turn OFF all branch circuit breakers in transfer switch.
7. Slide mechanical interlock in transfer switch and turn “GENERATOR SUPPLY” breaker to ON position.
8. Turn ON branch circuit breakers one at a time following your load management plan developed with installer. DO NOT overload generator as described in generator operator’s manual.
To transfer from generator power back to utility power:
1. Turn OFF breaker labeled “GENERATOR SUPPLY” in transfer switch.
2. Turn OFF all branch circuit breakers in transfer switch.
3. Slide mechanical interlock in transfer switch and turn “UTILITY SUPPLY” breaker to ON position.
4. Turn ON branch circuit breakers one at a time.
5. Shut off generator following instructions given in generator operator’s manual.
6. Disconnect connecting cord set from generator and inlet box.
IMPORTANT: ALWAYS unplug cord when not in use and store INDOORS.
Figure 11 — Inlet Box Connection
Figure 12 — Align Connectors at Generator
Typical Generator Panel Shown
14
SPECIFICATIONS
SPECIFICATIONS
UL® 1008 Listed Transfer Switch Model 071014
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . .NEMA 1
Utility Supply Circuit Breaker Rating . . . . . . .50 Amps
Generator Supply Circuit Breaker Rating . . .30 Amps
Rated AC Voltage . . . . . . . . . . . . . . . . . . . . .250 Volts
Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Fault Current Rating . . . . . .10,000 RMS Symmetrical
Amperes
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 lbs.
UL® 1008 Listed Transfer Switch Model 071017
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . .NEMA 3R
Utility Supply Circuit Breaker Rating . . . . . . .50 Amps
Generator Supply Circuit Breaker Rating . . .30 Amps
Rated AC Voltage . . . . . . . . . . . . . . . . . . . . .250 Volts
Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Fault Current Rating . . . . . .10,000 RMS Symmetrical
Amperes
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 lbs.
When Calling the Factory
Before contacting Briggs and Stratton Power Products regarding service or repair of this transfer switch, obtain the Model Number from the unit data decal located on or inside the case.
To contact Briggs and Stratton Power Products call 1-800-743-4115, between 8:00 AM and 5:00 PM CT.
TROUBLESHOOTING
15
Problem Cause Solution
Generator is running, but no AC output is available.
1. Generator circuit breaker is open.
2. Poor connection or defective cord set.
3. Connected device is bad.
4. Fault in generator.
1. Reset circuit breaker.
2. Check and repair.
3. Select a different appliance or load that is in good condition.
4. Contact authorized service center.
Generator runs good but bogs down when loads are connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
1. Disconnect shorted electrical load.
2. See “Load Management” on page
13.
Appliances don’t work after utility power comes back on.
1. Transfer switch in GENERATOR position.
2. Circuit breaker in main distribution panel is open.
1. Set switch to UTILITY position.
2. Reset circuit breaker in main distribution panel.
GFCI breaker in generator control panel trips.
1. Ground fault in connected load.
2. Defective GFCI device.
3. Neutral bonded to ground in transfer switch.
1. Remove load with fault.
2. Contact authorized service center.
3. Contact authorized service center.
TROUBLESHOOTING
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