Briggs & Stratton 30469 User Manual

5 (1)
Portable Generator
Operator’s Manual
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
MILWAUKEE, WISCONSIN, U.S.A.
Manual No. 315363GS Revision -
This generator is rated in accordance with CSA (Canadian Standards
Association) standard C22.2 No. 100-04 (motors and generators).
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Copyright © 2011. Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA. All rights reserved. BRIGGS & STRATTON POWER PRODUCTS is a registered trademark of Briggs & Stratton Corporation Milwaukee, WI, USA
Thank you for purchasing this quality-built Briggs & Stratton® generator. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton generator will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save this original manual
for future reference.
This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final
assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.
Generator
Model Number Revision Serial Number
Engine
Model Number Type Number Code Number
Date Purchased
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Table of Contents
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Wheel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting to a Building’s Electrical System. . . . . . . . . . . . . . . . . . . . . . . . 9
Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fuel Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Warranties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Emissions Control System Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Operator Safety
Equipment Description
Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.
The generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.
NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.
The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.
Important Safety Information
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator unsafe.
Safety Symbols and Meanings
The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury. NOTICE address practices not related to personal injury.
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Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Kickback
Flying Objects
Operator’s Manual
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WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness,
vomiting, confusion, seizures, nausea or fainting.
• Operate this product ONLY outdoors.
• Install a battery operated carbon monoxide alarm near the bedrooms.
• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes, or other openings.
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure, even if windows and doors are open.
WARNING The engine exhaust from this product
contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING Certain components in this product and
related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
WARNING
• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.
• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.
WARNING Fuel and its vapors are extremely
flammable and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property
damage.
WHEN ADDING OR DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT stop engine by moving choke control to “Choke” position
().
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
• Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in
serious injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
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NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or contact local service center.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
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WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
• Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers.
• When using generator for backup power, notify utility company.
• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
WARNING Unintentional sparking could cause fire or
electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
WARNING Starter and other rotating parts could
entangle hands, hair, clothing, or accessories resulting in serious injury.
• NEVER operate generator without protective housing or covers.
• DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage. Excessively low speeds impose a heavy load.
• DO NOT tamper with governor spring, links or other parts to increase engine speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
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Assembly
Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision, and serial number from the identification label available. See Generator Controls and Features for identification label location.
Unpack Generator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to bottom.
4. Leave generator on carton to install wheel kit.
Shipment Contents
The generator is supplied with:
• Engine oil bottle
• Operator’s manual
• Wheel kit
Install Wheel Kit
NOTICE Wheel kit is not intended for over-the-road use. You will need the following tools to install these
components:
• 13 mm and 18 mm wrench
• Socket wrench with 10 mm and 18 mm sockets
Install the wheel kit as follows:
1. Tip generator so that engine side is down.
2. Slide axle stud (A) through mounting bracket with threaded end facing out.
3. Insert retaining pin (B) through hole on axle stud.
4. Slide a wheel (C) over axle stud.
NOTICE Be sure to install wheel with raised hub inboard.
5. Attach wheel to axle stud with a washer (D), lock washer (E) and nut (F). Tighten with a 18 mm socket wrench and 18 mm wrench.
6. Place hub cap (G) into center of wheel and push until it snaps into place.
7. Repeat steps 2 through 6 to secure second wheel.
8. Line up holes in support leg (H) with holes in generator frame.
9. Attach support leg using 4 capscrews (J) and 4 hex nuts (K). Tighten with a 10 mm socket wrench and 13 mm wrench.
10. Return generator to normal operating position (resting on wheels).
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B
G
C
D
A
E
F
K
J
H
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Add Engine Oil
1. Place generator on a flat, level surface.
2. Clean area around oil fill and remove yellow oil fill cap.
3. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This could result in an engine failure.
4. Replace oil fill cap and fully tighten.
Add Fuel
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). For high altitude use, see High Altitude.
• Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
NOTICE Avoid generator damage. Failure to follow Operator’s Manual for fuel recommendations voids warranty.
• DO NOT use unapproved gasoline such as E85.
• DO NOT mix oil in gasoline.
• DO NOT modify engine to run on alternate fuels.
To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
2. Slowly add unleaded gasoline (A) to fuel tank (B). Be careful not to fill above the baffle (C). This allows adequate space for fuel expansion as shown.
3. Install fuel cap and let any spilled fuel evaporate before starting engine.
High Altitude
At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See an authorized dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
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WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN ADDING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
FUEL
TANK
C
B
A
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System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:
• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations which must be observed.
Connecting to a Building’s Electrical System
Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.
Generator Location
Clearances and Air Movement
Place generator outdoors in an area that will not accumulate deadly exhaust gas. DO NOT place generator where exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes, or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning generator.
A
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WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death, serious injury and/or property damage.
• Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead.
WARNING
Generator voltage could cause electrical shock or burn resulting in death or serious injury.
• Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers.
• When using generator for backup power, notify utility company.
• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or service generator.
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Features and Controls
Read this Operator’s Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
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A - Hour Meter — Displays and records how many hours
your generator has run (up to 9,999.9).
B - Rocker Switch Circuit Breaker — The 120/240 Volt AC,
30A locking receptacle is provided with a 2 pole rocker switch circuit breaker to protect the generator against electrical overload.
C - 120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.
D - Circuit Breakers (AC) — The 120 Volt AC, 20A duplex
receptacles are provided with "push to reset" circuit breakers to protect the generator against electrical overload.
E - 120 Volt AC, 20 Amp, Duplex Receptacle — May be
used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.
F - Oil Drain Plug — Drain engine oil here. G - Oil Fill Cap — Check and add engine oil here. H - Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
J - Spark Arrester Muffler — Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen.
K - Air Cleaner — Protects engine by filtering dust and
debris out of intake air.
L - Choke Lever — Used when starting a cold engine. M - Recoil Starter — Used to start the engine manually. N - Engine Rocker Switch — Set this switch to ON or I
before using recoil starter. Set switch to OFF or O to switch off engine.
P - Fuel Valve — Used to turn fuel supply on and off to
engine.
R - Fuel Tank — Capacity of five (5) U.S. gallons (18.9 l) for
5,000 and 5,500 Watt generator. Capacity of seven (7) U.S. gallons (26.5 l) for 6000 Watt generator.
Items Not Shown: Engine Identification — Provides model, type and code of
engine. Please have these readily available if calling for assistance.
Identification Label — Provides model and serial number of generator. Please have these readily available if calling for assistance.
A
R
J
B
C
D
E
G
H
M
P
L
N
K
F
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Cord Sets and Receptacles
Use only high quality, well-insulated, grounded extension cords with the generator’s receptacles. Inspect extension cords before each use.
Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for AC loads 20 Amps or greater. Check operator’s manuals of devices to be powered for the manufacturer’s recommendations.
Keep extension cords as short as possible to minimize voltage drop.
120/240 Volt AC, 30 Amp, Locking Receptacle
Use a NEMA L14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volt AC loads at 30 Amps (or greater). You can use the same 4-wire cord if you plan to run a 120 Volt load.
This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 6,000 watts of power (6.0 kW) at 25 Amps for 240 Volts or two independent 120 Volt loads at 25 Amps each. The outlet is protected by a 2 pole rocker switch circuit breaker.
NOTICE
Receptacles may be marked with rating value
greater than generator output capacity.
• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.
• DO NOT overload the generator. See Don’t Overload Generator.
120 Volt AC, 20 Amp, Duplex Receptacles
The duplex receptacles are protected against overload by push–to–reset circuit breakers.
Use each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 20 Amps (or greater).
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4-Wire Cord Set
240V
120V
120V
NEMA L14-30
W (Neutral)
X (Hot)
Y (Hot)
Ground (Green)
WARNING Damaged or overloaded electrical cords
could overheat, arc, and burn resulting in death, serious injury, and/or property damage.
• ONLY use cords rated for your loads.
• Follow all safeties on electrical cords.
• Inspect cord sets before each use.
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Operation
Starting the Engine
Disconnect all electrical loads from the generator. Use the following start instructions:
1. Make sure unit is on a level surface.
NOTICE Failure to start and operate the unit on a level surface will cause the unit not to start or shut down during operation.
2. Turn the fuel valve (A) to the “On” position.
3. Push choke lever to “Choke” position ( ).
4. Push engine rocker switch (B) to ON or I position.
5. Grasp recoil handle and pull slowly until slight
resistance is felt. Then pull rapidly one time only to start engine.
If engine starts, proceed to step 7.
If engine fails to start, proceed to step 6.
6. Move choke lever to “Half” choke position, and pull
recoil handle twice.
If engine fails to start, repeat steps 5 thru 7.
7. Slowly move choke lever to “Run” position ( ). If engine falters, move choke lever to “Half” choke position until engine runs smoothly, and then to “Run” position ( ).
NOTICE If engine floods, place choke lever in “Run” position ( ) and crank until engine starts.
NOTICE If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. If so, oil must be at proper level for engine to start.
B
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A
WARNING Starter cord kickback (rapid retraction) will
pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in
serious injury.
• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
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Connecting Electrical Loads
1. Let engine stabilize and warm up for a few minutes after starting.
2. Ensure circuit breaker on control panel is in “On” position.
3. Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.
NOTICE When plugging into the 120 Volt receptacles, plug items to be powered in sequence as shown below.
NOTICE
• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.
NOTICE
Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.
• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.
• Start generator and let engine stabilize before connecting electrical loads.
• Connect electrical loads in OFF position, then turn ON for operation.
• Turn electrical loads OFF and disconnect from generator before stopping generator.
Stopping the Engine
1. Turn OFF and unplug all electrical loads from generator
panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.
2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
3. Push engine rocker switch to OFF or O position.
4. Move fuel valve to “Off” position.
13
1
4
3
2
WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
• DO NOT stop engine by moving choke control to “Choke”
position
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Don’t Overload Generator
Capacity
You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See the table on the right.
3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
Example:
Total Rated (Running) Watts = 3275 Highest Additional Surge Watts = 2350 Total Generator Output Required = 5625
Power Management
To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting its engine. The correct and safe way to manage generator power is to sequentially add loads as follows:
1. With nothing connected to the generator, start the engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.
* Wattages listed are approximate only. Check tool or appliance for actual wattage.
Tool or Appliance
Running (Rated)
Watts
Additional Starting
(Surge) Watts
Water Well Pump 1200 2100 Refrigerator 700 2200 Furnace Fan 800 2350 Television 500 — Light (75 Watts) 75
3275 Total
Running Watts
2350 Highest
Starting Watts
Wattage Reference Guide
Tool or Appliance
Running*
(Rated)
Watts
Additional
Starting
(Surge)
Watts
Essentials
Light Bulb - 75 watt 75 — Furnace Fan Blower - 1/2 HP 800 2350 Sump Pump - 1/3 HP 800 1300 Refrigerator/Freezer 700 2200 Water Well Pump - 1/2 HP 1000 2100
Heating/Cooling
Window AC - 10,000 BTU 1200 3600 Humidifier - 13 Gal 175 — Central AC - 24,000 BTU 3800 11400
Kitchen
Microwave Oven - 1000 Watt 1000 — Coffee Maker 1000 — Electric Stove - 8” Element 2100 — Toaster 850
Family Room
DVD/CD Player 100 — VCR 100 — Stereo Receiver 450 — Color Television - 27 in 500 — Personal Computer w/17 in
monitor
800
Other
Security System 500 — AM/FM Clock Radio 100 — Garage Door Opener - 1/2 HP 875 2350 Electric Water Heater 4700 11700
DIY/Job Site
Quartz Halogen Work Light 1000 — Airless Sprayer - 1/3 HP 600 1200 Reciprocating Saw 960 — Electric Drill - 1/2 HP, 5.4 Amps 600 900 Circular Saw - 7-1/4 in 1400 2300 Miter Saw - 10 in 1800 1800 Table Planer - 6 in 1800 1800 Table Saw/Radial Arm Saw - 10 in 2000 2000 Air Compressor - 1 HP 1600 4500
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Maintenance
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
1
Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and extend the life of the generator. See any authorized dealer for service.
The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your generator.
All service and adjustments should be made at least once each season. Follow the requirements in the Maintenance Schedule chart above.
NOTICE Once a year you should clean or replace the spark plug and replace the air filter. New spark plugs and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
Emissions Control Maintenance, replacement, or repair of the emissions
control devices and systems may be performed by any non-road engine repair establishment or individual.
However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See the Emissions Warranty.
Generator Maintenance
Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture, or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.
NOTICE DO NOT use water or other liquids to clean generator. Liquids can enter engine fuel system, causing poor performance and/or failure to occur. In addition, if liquid enters generator through cooling air slots, some of the liquid will be retained in voids and cracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.
Cleaning
Daily or before use, look around and underneath the generator for signs of oil or fuel leaks. Clean accumulated debris from inside and outside the generator. Keep the linkage, spring and other engine controls clean. Keep the area around and behind the muffler free from any combustible debris. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.
Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris:
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE
Improper treatment of generator could damage it
and shorten its life.
• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Clean debris
• Check engine oil level
Every 25 Hours or Yearly
• Service engine air cleaner
1
Every 50 Hours or Yearly
• Change engine oil
1
Every 100 Hours or Yearly
• Service fuel valve
• Service spark plug
• Inspect muffler and spark arrester
• Clean cooling system
1
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Fuel Valve Maintenance
The fuel valve is equipped with a fuel sediment cup, screen, and o-ring that need to be cleaned.
1. Move fuel valve to “Off” position.
2. Remove sediment cup (A) from fuel valve. Remove o-ring (B) and screen (C) from fuel valve.
3. Wash sediment cup, o-ring, and screen in a nonflammable solvent. Dry them thoroughly.
4. Place screen and o-ring into fuel valve. Install sediment cup and tighten securely.
5. Move fuel valve to “On” position, and check for leaks. Replace fuel valve if there is any leakage.
Engine Maintenance
Oil
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF, SG, SH, SJ or higher. DO NOT use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
* Below 40°F (4°C) the use of SAE 30 will result in hard starting. ** Above 80°F (27°C) the use of 10W30 may cause increased oil
consumption. Check oil level more frequently.
NOTICE Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.
Checking Oil Level
Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.
1. Make sure generator is on a level surface.
2. Clean area around oil fill and remove oil fill cap.
3. Verify oil is at the point of overflowing at oil fill opening.
4. Replace and tighten oil fill cap.
Adding Engine Oil
1. Make sure generator is on a level surface.
2. Check oil level as described in Checking Oil Level.
3. If needed, slowly pour oil into oil fill opening to the point of overflowing at oil fill.
4. Replace and tighten oil fill cap.
A
B
C
WARNING Unintentional sparking could cause fire or
electric shock resulting in death or serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
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Changing Engine Oil
If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.
KEEP OUT OF REACH OF CHILDREN. DON’T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Change the oil while the engine is still warm from running, as follows:
1. Make sure unit is on a level surface.
2. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
3. Clean area around oil drain plug (A). The oil drain plug is located at base of engine, opposite carburetor.
4. Remove oil drain plug and drain oil completely into a suitable container.
5. Reinstall oil drain plug and tighten securely. Remove oil fill cap.
6. Slowly pour oil (about 28 oz.) into oil fill opening (B) to the point of overflowing (C) at oil fill cap. DO NOT overfill.
7. Reinstall oil fill cap. Finger tighten cap securely.
8. Wipe up any spilled oil.
Service Air Cleaner
Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Clean or replace more often if operating under dusty or dirty conditions.
To service the air cleaner, follow these steps:
1. Loosen screws (D) and remove air cleaner cover (E).
2. Carefully remove cartridge (F) from base (G).
3. Install clean (or new) air cleaner assembly inside cover. Dispose of old filter properly.
4. Assemble air cleaner cover onto base and tighten screws.
Service Spark Plug
Changing the spark plug will help your engine to start easier and run better.
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use the recommended replacement spark plug. See Specifications.
3. Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see Specifications).
5. Install spark plug and tighten firmly.
A
B
C
D
E
F
G
CAUTION Avoid prolonged or repeated skin contact
with used motor oil.
• Used motor oil has been shown to cause skin cancer in certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
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Inspect Muffler and Spark Arrester
Inspect the muffler for cracks, corrosion, or other damage. Remove the spark arrester, if equipped, and inspect for damage or carbon blockage. If replacement parts are required, make sure to use only original equipment replacement parts.
Clean and inspect the spark arrester as follows:
1. To remove muffler heat shield (A) from muffler (B),
remove four screws that connect guard to muffler bracket.
2. Remove four screws that attach spark arrester screen (C).
3. Inspect screen and obtain a replacement if torn, perforated or otherwise damaged. DO NOT use a defective screen. If screen is not damaged, clean it with commercial solvent.
4. Reattach screen and muffler guard.
Clean Cooling System
Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly. For this reason, we recommend you have a Briggs & Stratton authorized dealer clean the cooling system (D) per recommended intervals (see Maintenance Schedule in the Maintenance section). Equally important is to keep top of engine free from debris. Also see Cleaning.
Carburetor Adjustment
The carburetor on this engine is low emission. It is equipped with a non-adjustable idle mixture valve. Top speed has been set at the factory. If adjustment is required, see a Briggs & Stratton authorized dealer.
CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage. Excessively low speeds impose a heavy load.
• DO NOT tamper with governor spring, links or other parts to increase engine speed. Generator supplies correct rated frequency and voltage when running at governed speed.
• DO NOT modify generator in any way.
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A
B
C
D
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.
Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.
• Replacement parts must be the same and installed in the same position as the original parts.
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Storage
The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.
Generator Storage
• Clean the generator as outlined in Cleaning in the
Maintenance section.
• Check that cooling air slots and openings on generator
are open and unobstructed.
Long Term Storage Instructions
Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START® fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
Change Oil
While engine is still warm, drain oil from crankcase. Refill with recommended grade. See Changing Engine Oil in Engine Maintenance.
Other Storage Tips
1. DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions.
2. Replace fuel can if it starts to rust. Contaminated fuel will cause engine problems.
3. If possible, store unit indoors and cover it to give protection from dust and dirt.
4. Cover unit with a suitable protective cover that does not retain moisture.
5. Store generator in clean, dry area.
WARNING Fuel and its vapors are extremely flammable
and explosive which could cause burns, fire or explosion resulting in death, serious injury and/or property damage.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
WHEN DRAINING FUEL
• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Drain fuel tank outdoors.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
• DO NOT light a cigarette or smoke.
WARNING Storage covers could cause a fire
resulting in death, serious injury and/or property damage.
• DO NOT place a storage cover over a hot generator.
• Let equipment cool for a sufficient time before placing the cover on the equipment.
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Troubleshooting
Problem Cause Correction
Engine is running, but no AC output is available.
1. One of the circuit breakers is open.
2. Fault in generator.
3. Poor connection or defective cord set.
4. Connected device is bad.
1. Reset circuit breaker.
2. Contact authorized service facility.
3. Check and repair.
4. Connect another device that is in good condition.
Engine runs good at no-load but "bogs down" when loads are connected.
1. Short circuit in a connected load.
2. Engine speed is too slow.
3. Generator is overloaded.
4. Shorted generator circuit.
5. Clogged or dirty fuel filter.
1. Disconnect shorted electrical load.
2. Contact authorized service facility.
3. See Don't Overload Generator.
4. Contact authorized service facility.
5. Clean or replace fuel filter.
Engine will not start; or starts and runs rough.
1. Engine rocker switch set to “Off”
position.
2. Fuel Valve is in “Off” position.
3. Low oil level.
4. Dirty air cleaner.
5. Clogged or dirty fuel filter.
6. Out of fuel.
7. Stale fuel.
8. Spark plug wire not connected to spark plug.
9. Bad spark plug.
10. Water in fuel.
11. Flooded.
12. Excessively rich fuel mixture.
13. Intake valve stuck open or closed.
14. Engine has lost compression.
1. Set engine rocker switch to
On”position.
2. Turn fuel valve to “On” position.
3. Fill crankcase to proper level or place generator on level surface.
4. Clean or replace air cleaner.
5. Clogged or dirty fuel filter.
6. Fill fuel tank.
7. Drain fuel tank and carburetor; fill with fresh fuel.
8. Connect wire to spark plug.
9. Replace spark plug.
10. Drain gas tank and carburetor; fill with fresh fuel.
11. Wait 5 minutes and re-crank engine.
12. Contact authorized service facility.
13. Contact authorized service facility.
14. Contact authorized service facility.
Engine shuts down when running.
1. Out of fuel.
2. Clogged or dirty fuel filter.
1. Fill fuel tank.
2. Clean or replace fuel filter.
Engine lacks power.
1. Load is too high.
2. Dirty air filter.
3. Clogged or dirty fuel filter.
1. See Don't Overload Generator.
2. Replace air filter.
3. Clean or replace fuel filter.
Engine "hunts" or falters.
1. Carburetor is running too rich or too lean.
2. Clogged or dirty fuel filter.
1. Contact authorized service facility.
2. Clean or replace fuel filter.
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