Briggs & Stratton 30244 User Manual

Model / Modelo

030244

Operator’s Manual

Manual del Operario

Questions? Help is just a moment away!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline

Llame: Línea Directa del Generador

1-800-743-4115 M-F 8-5 CT

web: www.briggsandstratton.com

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Manual No. 199825GS

Revision A (06/14/2006)

EXL8000

13500 STARTING WATTS

Before using this product, read this manual and follow all

Safety Rules and Operating Instructions.

WARNING

Antes de utilizar el producto, lea este manual y siga todas las

Reglas de Seguridad e Instrucciones de Uso.

ADVERTENCIA

SAFETY RULES

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-21

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Emissions Control Warranties. . . . . . . . . . . . . . . . . . . 25-27

Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-56

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generators are an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a singlecylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Copyright © 2006 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

SAVE THESE INSTRUCTIONS

Fire

Explosion

Toxic Fumes

Hot Surface

Electrical Shock

Kickback

Operator’s Manual

SAFETY RULES

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury and/or property damage.

WARNING

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure (even if doors or windows are open),including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap.Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Wait for spilled fuel to evaporate before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

Using a generator indoors WILL KILL YOU IN MINUTES.

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.

NEVER use in the home or in partly enclosed areas such as garages.

ONLY use outdoors and far from open windows, doors, and vents.

SAFETY RULES

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or call 1-800-743-4115.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and shorten its life.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests,and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

KNOW YOUR GENERATOR

Read this operator’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Choke Lever

120 Volt AC, 15 Amp GFCI Duplex Receptacles

Run/Stop Switch

Spark Arrester Muffler

Start Switch

Grounding Fastener

Air Cleaner

Fuel Tank

Oil Fill Cap

Data Tag

Hour Meter

Battery Float Charger Jack

Circuit Breakers (AC)

120/240 Volt AC, 30 Amp Locking Receptacle

Double Pole Circuit Breaker

120 Volt AC, 15 Amp GFCI Duplex Receptacles — May be used to supply electrical power for the operation of 120 Volt AC, 15 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris out of intake air.

Battery Float Charger Jack — Use battery float charger to keep the starting battery charged and ready for use.

Choke Lever — Used when starting a cold engine. Circuit Breakers (AC) — Push to reset circuit breakers

are provided to protect the generator against electrical overload.

Data Tag – Provides model, revision and serial number of generator. Please have these readily available if calling for assistance.

Double Pole Circuit Breaker (AC) — A double pole circuit breaker is provided to protect the 30A receptacle and generator against electrical overload.

Fuel Tank — Capacity of seven (7) U.S. gallons. Fuel Valve — Used to turn fuel supply on and off to engine. Grounding Fastener — Consult your local agency having

jurisdiction for grounding requirements in your area. Hour Meter — Displays and records how many hours

your generator has run (up to 9,999.9).

Oil Fill Cap — Add oil to engine here. Recoil Starter — Used to start the engine manually. Run/Stop Switch — Set this switch to "Run" before

starting engine. Set switch to "Stop" to switch off engine. Spark Arrester Muffler — Exhaust muffler lowers engine

noise and is equipped with a spark arrester screen. Start Switch — Push and hold in “Start” position for a

maximum of 15 seconds during each start attempt, until engine starts.

Recoil Starter

Fuel Valve

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115. If calling for assistance, please have the model, revision,and serial number from the data tag available. See “Know Your Generator” for data tag location.

Unpacking the Generator

1. Set the carton on a rigid flat surface.

2. Open carton completely by cutting each corner from top to bottom.

3. Cut ties holding accessory kit and extension cord to generator and remove everything from carton.

ELECTRIC START

Your unit is equipped with electric start capability but can be started manually. If you choose not to use the electric start feature, you do not need to install the negative battery cable.

Check Battery / Attach Negative

Battery Wire

The sealed battery on the generator is fully charged and pre–installed except for the negative (black) battery cable.

You will need the following tools to install the negative battery cable:

• Socket wrench with a 8 mm socket

• Diagonal cutters

To install:

1. Cut off tie wrap securing loose end of negative (black) cable.

2. Using a 8 mm socket wrench, remove screw, lock washer and flat washer on negative battery terminal.

3. Slide lock washer, flat washer and negative battery cable over screw (Figure 1).

4. Reattach screw to negative battery terminal and tighten.

5. Verify that connections to battery and generator are tight and secure.

Figure 1 — Negative Battery Connection

Negative

Battery Cable

Screw

Flat Washer

Lock Washer

Positive

Battery Cable

ASSEMBLY

BEFORE STARTING THE

ENGINE

Add Engine Oil

CAUTION! Any attempt to crank or start the engine

before it has been properly serviced with the recommended oil may result in an engine failure.

1. Place generator on a flat, level surface.

2. Clean area around oil fill and remove yellow oil fill cap.

3. Using oil funnel (optional), slowly pour contents of both provided oil bottles into oil fill opening to the point of overflowing.

4. Replace oil fill cap and fully tighten.

NOTE: See the section “Oil” on page 17 to review oil recommendations.

Add Fuel

NOTE:This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine Modifications).

1. Use clean, fresh, regular UNLEADED fuel with a minimum of 87 octane. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful not to fill above the baffle.This allows adequate space for fuel expansion (Figure 2).

4. Install fuel cap and let any spilled fuel evaporate before starting engine.

CAUTION! Alcohol-blended fuels (called gasohol,

ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage.Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be treated with a fuel preserver or emptied before storage of 30 days or longer. If adding a fuel preserver, fill the fuel tank with fresh fuel. If only partially filled, air in the tank will promote fuel deterioration during storage. If fuel preserver is not used, drain the fuel tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See “Storage” on page 22 for additional information.

NEVER use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap.Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Wait for spilled fuel to evaporate before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

FUEL

TANK

Figure 2 — Typical Fuel Expansion Space

Baffle

OPERATION

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

Connecting to a Building’s Electrical

System

Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

Generator Location

Generator Clearance

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows,doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 3). Prevailing winds and air currents should be taken into consideration when positioning generator.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

• Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

WARNING

Figure 3 — Generator Clearance

Exhaust Port

Typical Generator Shown

Using a generator indoors WILL KILL YOU IN MINUTES.

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.

NEVER use in the home or in partly enclosed areas such as garages.

ONLY use outdoors and far from open windows, doors, and vents.

OPERATION

OPERATING THE

GENERATOR

Starting the Engine

IMPORTANT: Always unplug the battery float charger

before starting the generator. Disconnect all electrical loads from the generator. Use the

following start instructions:

1. Make sure unit is on a level surface. IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during operation.

2. Turn fuel valve to “On” position (Figure 4).

3. Set run/stop switch to “Run” position (Figure 5).

4. Place choke lever in “Full” choke position (Figure 6).

5A. For electric starting, push and hold the start switch

in start position (Figure 7) until generator starts.To prolong the life of starter components, DO NOT hold start switch in start position for more than 15 seconds, and pause for at least 1 minute between starting atempts.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

NOTE: If battery is discharged, use manual starting instructions.

5B. For manual starting, grasp recoil handle and pull

slowly until slight resistance is felt.Then pull rapidly one time only to start engine.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

6. Move choke lever to “Half” choke position, and pull

recoil handle twice.

• If engine fails to start, repeat steps 5 thru 7.

7. Slowly move choke lever to “Run” position. If engine falters, move choke lever to “Half” choke position until engine runs smoothly, and then to “Run” position.

NOTE: If engine starts after 3 pulls, but fails to run for more than 10 seconds, check for proper oil level in crankcase.This unit is equipped with a Low Oil Pressure Shutdown System. See “Low Oil Pressure Shutdown System”.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

Figure 4 — Fuel Shut-off Valve

Figure 7 — Start Switch

Figure 5 — Run/Stop Switch

Figure 6 — Choke Lever

OPERATION

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload Generator”.

Stopping the Engine

1. Turn OFF and unplug all electrical loads from generator

panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.

3. Move Run/Stop switch to “Stop” position.

4. Move fuel valve to “Off” position.

Low Oil Pressure Shutdown System

The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 8 psi. If the engine shuts down by itself and the fuel tank has enough gasoline, check engine oil level.

Initial Start–up

A delay built into the low oil shutdown system allows oil pressure to build during starting.The delay allows the engine to run for about 10 seconds before sensing oil pressure.

Sensing Low Pressure

If the system senses low oil pressure during operation, the engine shuts down.As the system shuts down, the low oil light comes ON. However, once the engine has stopped rotating, this light will go OFF.

Restarting

If you try to restart the engine within 10 seconds after it shuts down, the engine may NOT start.The system needs 5 to 10 seconds to reset.

If you do restart the engine after such a shutdown and have not corrected the low oil pressure, the engine runs for about 10 seconds as described above and then stops.

RECEPTACLES

A double pole rocker switch circuit breaker is provided to protect the locking receptacle. If this circuit breaker is tripped, all panel receptacles are disconnected.

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generator’s wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator.See “Don’t Overload Generator”.

Receptacles may be marked with rating value greater than generator output capacity.

CAUTION

OPERATION

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a 4–wire cord set rated for 250 Volt AC loads at 30 Amps (or greater) (Figure 8).You can use the same 4–wire cord if you plan to run a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 7,200 watts of power (7.2 kW) at 30 Amps for 240 Volts or two independent 120 Volt loads at 30 Amps each.The outlet is protected by a double pole rocker switch circuit breaker.

IMPORTANT: This generator’s locking receptacle and the provided adapter cord set are not protected by a Ground Fault Circuit Interrupter (GFCI). If used on an OSHA governed job site, appropriate GFCI protection must be utilized.

120 Volt AC, 15 Amp, GFCI Duplex

Receptacles

Each duplex receptacle (Figure 9) is protected against overload by a push–to–reset circuit breaker.

NOTE: If the double pole circuit breaker is tripped, the duplex receptacles are disconnected.

Use each receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 1,800 watts (1.8 kW) at 15 Amps of current. Use grounded cord sets that are rated for 125 Volt AC loads at 15 Amps (or greater). Inspect cord sets before each use.

Ground Fault Protection

The duplex receptacles are equipped with Ground Fault Circuit Interrupter (GFCI) protection.This device meets applicable federal, state and local codes.The generator’s locking receptacle is not protected by a GFCI.

The GFCI protects against electrical shock that may be caused if your body becomes a path which electricity travels to reach the ground.This could happen if you touch a “Live” appliance or wire, or are touching plumbing or other materials that connect to the ground.

When protected by a GFCI, one may still feel a shock, but the GFCI should cut current off quickly enough so that a person in normal health should not suffer any serious electrical injury.

Figure 8 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V

W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30

Ground (Green)

Figure 9 — 120 Volt, 15 Amp GFCI Duplex Receptacle

• The GFCI will not protect you against the following situations:

-Line-to-line shocks;

-Current overloads or line-to-line short circuits.

• The circuit breakers at the control panel provide overcurrent protection.

Generator produces powerful voltage.

WARNING

OPERATION

Testing the GFCI

Test your GFCI outlet prior to each use, as follows:

• Push the black “Test” button.The red “Reset” button

should pop out, which should allow no power to reach the outlet. Use a test lamp in each outlet to test this.

• If the GFCI tests good, restore power by pressing the

“Reset” button firmly until it is fully in place and locks in that position. If the GFCI outlet does not reset properly, do

not use the outlet. Call or take your generator to a local service center.

• If the GFCI trips by itself at any time, reset and test the

outlet. If the reset button does not pop out when

the test button is pressed, do not use the outlet. Call or take your generator to a local service center.

GENERATOR ADAPTER

CORD SET

The generator is equipped with a 25’ generator adapter cord set designed for a 240 Volt, 30 Amp grounded neutral circuit (Figure 10).

The maximum load on each outlet is 15 Amps.The maximum total load on both yellow wire outlets or black wire outlets is 30 Amps. Each outlet is protected by a 15 Amp fuse.

NOTE: Follow all safety precautions when connecting any extension cord or device to the generator.

HOW TO USE THE

BATTERY CHARGER

Use battery float charger to keep the starting battery charged and ready for use. Battery charging should be done in a dry location, such as inside a garage.

1. Plug charger into unit’s “Battery Float Charger” jack, which is located next to start switch (Figure 11). Plug battery charger into a 120 Volt AC wall receptacle.

2. Unplug charger from unit and wall outlet when generator is being started and while it is in operation.

3. Keep this charger plugged in and connected when generator is not in use to prolong battery life.The charger has a built in float equalizer and will not overcharge battery, even when plugged in for an extended period of time.

IMPORTANT: See “Battery Maintenance” on page 17 for additional information.

Figure 10 — Generator Adapter Cord Set

Figure 11 — Battery Charger Jack

• DO NOT use any outlets on the circuit.

• Call or take your generator to a local service center.

The “Reset” button does not pop out or the test lamp remains lit when the “Reset” button is popped out.

CAUTION

OPERATION

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system.To reduce this problem, you need to perform the following:

1. Make sure generator has clean, fresh fuel.

2. Open fuel valve (turn valve to open position).

3. Use SAE 5W-30 oil.

4. Check oil level daily or after every eight (8) hours of operation.

5. Maintain generator following “Maintenance Schedule” on page 16.

6. Shelter unit from elements.

Creating a Temporary Cold Weather

Shelter

1. In an emergency, use the original shipping carton.

2. Cut off top carton flaps and one long side of carton to expose muffler side of unit. If required, tape up other sides of carton to fit over generator as shown in Figure 12.

NOTE: If required, remove wheel kit to fit carton over generator as shown in Figure 12.

3. Cut appropriate slots to access receptacles of unit.

4. Face exposed end away from wind and elements.

5. Locate generator as described in the section “Generator Location”. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

6. Start generator as described in the section “Starting the Engine”, then place carton over generator. Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead with shelter in place.

7. Remove shelter when temperatures are above 40°F [4°C].

8. Turn engine OFF and let cool two (2) minutes before refueling. Let any spilled fuel evaporate before starting engine.

Creating a Permanent Cold Weather

Shelter

1. Build a structure that will enclose three sides and the top of the generator, making sure muffler side of generator is exposed.

NOTE: Structure should hold enough heat created by the generator to prevent icing problem.

2. DO NOT enclose generator any more than shown in Figure 12.

NOTE: If a wheel kit is installed on the generator, enlarge shelter accordingly.

3. Follow steps 3 through 8 as described previously in “Creating a Temporary Cold Weather Shelter”.

Figure 12 — Cold Weather Shelter

Wind

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure (even if doors or windows are open),including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

WARNING

Typical Generator Shown

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.

• Remove shelter when temperatures are above 40°F [4°C].

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

OPERATION

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is the amount of power your generator must produce to keep your items running. See Figure 13.

3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3075 Highest Additional Surge Watts = 1800 Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator.There should be nothing connected to the generator outlets before starting it's engine.The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest load you have.

3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity, as described above.

*Wattages listed are approximate only. Check tool or appliance for actual wattage.

Tool or Appliance

Rated (Running)

Watts

Additional Surge

(Starting) Watts Window Air Conditioner

1200 1800

Refrigerator 800 1600 Deep Freezer 500 500 Television 500 Light (75 Watts) 75 -

3075 Total

Running Watts

1800 Highest

Surge Watts

Tool or Appliance

Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt

Deep Freezer

500

Sump Pump

800

1200

Refrigerator/Freezer - 18 Cu. Ft.

800

1600

Water Well Pump - 1/3 HP

1000

2000

Heating/Cooling

Window AC - 10,000 BTU

1200

1800

Window Fan

300

600

Furnace Fan Blower - 1/2 HP

800

1300

Kitchen

Microwave Oven - 1000 Watt

1000

Coffee Maker

1500

Electric Stove - Single Element

1500

Hot Plate

2500

Family Room

DVD/CD Player

100

VCR

100

Stereo Receiver

450

Color Television - 27”

500

Personal Computer w/17” monitor

800

Other

Security System

180

AM/FM Clock Radio

300

Garage Door Opener - 1/2 HP

480

520

Electric Water Heater - 40 Gallon

4000

DIY/Job Site

Quartz Halogen Work Light

1000

Airless Sprayer - 1/3 HP

600

1200

Reciprocating Saw

960

Electric Drill - 1/2 HP

1000

Circular Saw - 7 1/4”

1500

Miter Saw - 10”

1800

Table Planer - 6”

1800

Table Saw/Radial Arm Saw - 10”

2000

Air Compressor - 1-1/2 HP

2500

Figure 13 - Wattage Reference Chart

SPECIFICATIONS

ENGINE TECHNICAL

INFORMATION

This is a single cylinder, overhead valve(OHV), air cooled engine. It is a low emissions engine.

In the State of California, this type of engine is certified by the California Air Resources Board to meet emissions standards for 1000 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine.The engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.

Emissions Compliance Period

This engine is certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emission standards. For phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For engines less than 225 cc displacement, Category C = 125 hours, B = 250 hours and A = 500 hours. For engines of 225 cc or more, Category C = 250 hours, B = 500 hours and A = 1000 hours.

This engine has an Air Index of 3.The EPA Emissions compliance period is Category A.The displacement of this engine is 407 cc.

PRODUCT

SPECIFICATIONS

Generator Specifications

Starting Wattage . . . . . . . . . . . . . . . . . . . . . . .13,500 Watts

Wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,000 Watts

Rated AC Load Current:

At 120 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . .66.6 Amps

At 240 Volts . . . . . . . . . . . . . . . . . . . . . . . . . . .33.3 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase

Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Hertz

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 lbs.

Engine Specifications

Rated Horsepower . . . . . . . . . . . . . . . . . . . 15 at 3600 rpm

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 mm

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 mm

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 cc

Spark Plug

Type: . . . . . . . . . . . . Champion RC14YC or Equivalent

Set Gap To: . . . . . . . . . . . . . . . . . . 0.030 inch (0.76 mm)

Valve clearance with valve springs installed and piston is at top dead center (check when engine is cold).

Intake . . . . . . . . . . . . . . . . . 0.002-0.004 in. (0.05-0.10 mm)

Exhaust . . . . . . . . . . . . . . . . 0.002-0.004 in. (0.05-0.10 mm)

Fuel Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 7 U.S. gallons

Oil Capacity (with oil filter) . . . . . . . . . . . . . . . . . . 51 fl. oz.

Oil Type:

Above 40° F . . . . . . . . . . . . . . . . . . .SAE 30 or 10W-30

Below 40° F . . . . . . . . . . . . . . . .SAE 5W-30 or 10W-30

MAINTENANCE

FILL IN DATES AS YOU

COMPLETE REGULAR SERVICE

SERVICE DATES

MAINTENANCE TASK

Before

Each Use

Every 25

Hours or Yearly

Every 50

Hours or Yearly

Every 100 Hours

or 6 months

Every 100

Hours or Yearly

Check oil level

Clean debris

Clean fuel valve

Change engine oil and oil filter

X¹

Service foam pre-filter

Service air filter

X²

Service spark plug

Service spark arrester

Adjust valve clearance

Prepare for storage If unit is to remain idle for longer than 30 days.

¹ Change oil after the first (8) operating hours and every 100 hours or every year,whichever occurs first, thereafter.

Change sooner when operating under dirty or dusty conditions.

² Replace more often under dirty or dusty conditions.

Figure 14 – Maintenance Schedule

GENERAL

RECOMMENDATIONS

Regular maintenance will improve the performance and extend the life of the generator. See any authorized dealer for service.

The generator’s warranty does not cover items that have been subjected to operator abuse or negligence.To receive full value from the warranty, the operator must maintain generator as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your generator.

All service and adjustments should be made at least once each season. Follow the requirements in the “Maintenance Schedule” chart below in Figure 14.

NOTE: Once a year you should clean or replace the spark plug and replace the air filter.A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

GENERATOR

MAINTENANCE

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry

environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.

Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.

NOTE:DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation.Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

Generator Cleaning

Daily or before use, clean accumulated debris from generator. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.

Generator parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt, oil, etc.

MAINTENANCE

• Use a vacuum cleaner to pick up loose dirt and debris.

Battery Maintenance

Other than float charging, described elsewhere, no maintenance is required for the starting battery. Keep the battery and terminals clean and dry.

IMPORTANT: Battery charging should be performed in a dry location, such as inside a garage.

Fuel Valve Maintenance

The fuel valve is equipped with a fuel sediment cup, screen, retaining ring and o-ring that need to be cleaned every 6 months or 100 hours (whichever occurs first).

1. Move fuel valve to “Off” position.

2. Remove sediment cup from fuel valve. Remove o-ring, retaining ring and screen from fuel valve (Figure 15).

3. Wash sediment cup, o-ring, retaining ring, and screen in a nonflammable solvent. Dry them thoroughly.

4. Place screen, retaining ring, and o-ring into fuel valve. Install sediment cup and tighten securely.

5. Move fuel valve to “On” position, and check for leaks. Replace o-ring if there is any leakage.

ENGINE MAINTENANCE

Oil

Oil Recommendations NOTE:When adding oil to the engine crankcase, use only

high quality detergent oil rated with API service classification SF, SG, SH, SJ or higher. DO NOT use special additives. DO NOT USE SAE 10W-40.

1. Choose a viscosity according to the following table:

* The use of multi-viscosity oils (5W-30, 10W-30, etc.) in temperatures above 40°F (4°C) will result in higher than normal oil consumption.When using a multi-viscosity oil, check oil more frequently.

** If using SAE 30 oil in temperatures below 40°F (4°C), it will result in hard starting and possible engine bore damage due to inadequate lubrication.

Checking Oil Level

Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.

1. Make sure generator is on a level surface.

2. Remove oil fill cap and wipe clean with cloth.

3. Verify oil is at the point of overflowing at oil fill opening.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

Improper treatment of generator can damage it and shorten its life.

CAUTION

Figure 15 — Fuel Valve Maintenance

Sediment Cup

O-ring

Retaining Ring

Screen

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

5W-30, 10W-30

30, 10W-30

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Briggs & Stratton 30244 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual